Plug-and-play insulation isolation box
By adopting the arc-shaped spacer block and bump design of cast filter structure and insulated isolation plate in the motor connection box, the heating and short circuit problems of conductive copper columns are solved, and better heat dissipation and stability are achieved.
Patent Information
- Application Number
- CN202323632073.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The conductive copper columns of the high-power motor connection box produce severe heat and poor compressive resistance, and the metal shell is prone to short circuit risk.
A plug-and-play insulated isolation box is designed, using a junction box body with cast filter structure, an arc-shaped spacer block and bump structure that matches the conductive copper column threading holes to improve heat dissipation and stability.
It improves the overall pressure bearing capacity and heat dissipation effect, avoids the risk of conductive short circuits, and ensures a stable insulation and isolation effect.
Smart Images

Figure CN222169247U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of motor connection boxes, and in particular to a plug-and-play insulating isolation box. Background Art
[0002] The motor connection box is inserted with a conductive copper column, and the leads are configured through the conductive copper column. However, the conductive copper column in some high-power and ultra-high-power scenarios generates severe heat, and the plastic box body is not conducive to heat dissipation and has poor pressure resistance. For some scenarios where heat dissipation is required, the box body will be designed as a metal shell structure, but the metal shell will have conductivity problems, especially the high-power conductive copper column and wires, which are at risk of short circuit. Utility Model Content
[0003] The embodiment of the present application provides a plug-and-play insulating isolation box to solve the problem of heat dissipation of the motor connection box and the risk of sudden short circuit of the metal shell. The plug-and-play insulating isolation box includes a junction box body with a cast filter structure, and an insulating layer is respectively applied to the front and back of the junction area at the bottom of the junction box body to form an insulating isolation area; the box body located in the insulating isolation area is an L-shaped insulating isolation plate;
[0004] The insulating isolation plate is provided with three conductive copper column threading holes, and the conductive copper column is passed through the conductive copper column threading holes to the interior of the junction box body.
[0005] Specifically, two side edges of the insulating isolation plate are respectively connected to the bottom surface of the junction box body.
[0006] Specifically, the length of the insulating isolation plate is consistent with the length of the junction box body, and the bottom of the junction box body is divided into a first bottom surface and a second bottom surface of two unequal heights.
[0007] Specifically, the insulating isolation plate is divided into a horizontal plate and a vertical plate, the horizontal plate is connected to the first bottom surface, and the vertical plate is connected to the second bottom surface.
[0008] Specifically, the conductive copper column threading holes are circular and evenly distributed on the horizontal plate of the insulating isolation plate.
[0009] Specifically, a sinking groove is die-cast between adjacent conductive copper column threading holes located inside the box body, and a lower protrusion is generated at the bottom of the horizontal plate.
[0010] Specifically, the two sides of the sinking groove and the lower protrusion are arranged to be arc-shaped, and the curvature matches the curvature of the conductive copper column threading hole.
[0011] Specifically, positive and negative conductive holes are symmetrically provided at both ends of the insulating isolation plate.
[0012] Specifically, a spacer block is arranged in the bottom area of the horizontal plate and between the positive and negative conductive holes and the conductive copper column threading holes, and both sides of the spacer block are arranged in arc shape, and the arc matches the arc shape of the positive and negative conductive holes.
[0013] Specifically, a row of tooth-shaped through holes is provided at the connection between the horizontal plate and the first bottom surface, and heat sinks matching the through holes are provided on the first bottom surface, and the heat sinks are staggered and fitted with the through holes.
[0014] The beneficial effects brought about by the technical solution provided in the embodiment of the present application include at least: the structure uses a wiring box body with a cast filter structure to improve the overall pressure-bearing capacity and heat dissipation effect, an insulating layer is affixed to the isolation plate position of the wiring area on the box body, the insulating layer covers the conductive copper column threading hole, and spacer blocks and protrusions matching the arc shape of the conductive copper column threading hole are arranged at the bottom, and the conductive copper column spacer blocks and protrusions are transmitted into the interior of the box body to improve stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a plug-and-play insulating isolation box provided in an embodiment of the present application;
[0016] Figure 2 is a bottom schematic diagram of a plug-and-play insulation isolation box;
[0017] Figure 3 It is the internal structure diagram of the plug-and-play insulation isolation box;
[0018] Figure 4 is a side view of a plug-and-play insulating isolation box;
[0019] Figure 5 It is a schematic diagram of the bottom structure of the plug-and-play insulation isolation box;
[0020] Figure 6 yes Figure 1 Enlarged view of point A in the middle.
[0021] Figure numerals: junction box body -1, first bottom surface -11, heat sink -111, second bottom surface -12, insulating layer -2, insulating isolation plate -3, conductive copper column threading hole -31, horizontal plate -32, vertical plate -33, sinking groove -34, lower protrusion -35, positive and negative conductive holes -36, spacer block -37, through hole -38. DETAILED DESCRIPTION
[0022] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.
[0023] The term "multiple" as used herein refers to two or more than two. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the related objects are in an "or" relationship.
[0024] Figure 1 is a schematic structural diagram of a plug-and-play insulating isolation box provided in an embodiment of the present application, Figure 2 It is a bottom schematic diagram of a plug-and-play insulating isolation box. The junction box body 1 of the plug-and-play insulating isolation box is an integrated cast aluminum structure with a high bearing pressure. A wiring area is provided at the bottom of the junction box body 1. The present application has an insulating layer 2 attached to the front and back of the wiring area. The insulating layer 2 can be a coating layer or insulating sticker with low-voltage or high-voltage insulation to form an insulating isolation area. The box body of the insulating isolation area is an L-shaped insulating isolation board 3. Three conductive copper column threading holes 31 are provided on the insulating isolation board 3. The conductive copper columns of the three-phase electricity are passed through the conductive copper column threading holes 31 to the interior of the junction box body 1.
[0025] Figure 3 This is the internal structure diagram of the plug-and-play insulation isolation box. Figure 4 1 is a side view of a plug-and-play insulating isolation box. In some embodiments, the two sides of the insulating isolation plate 3 are respectively connected to the bottom surface of the junction box body 1. The length of the insulating isolation plate 3 is consistent with the length of the junction box body 1, and the bottom of the junction box body 1 is divided into two unequal heights of the first bottom surface 11 and the second bottom surface 12. Figure 1 The middle box body has the same overall height, but has two box bottom machine structures with different heights.
[0026] Figure 5 It is a schematic diagram of the bottom structure of the plug-and-play insulation isolation box. Based on the L-shaped plate structure, the insulation isolation plate 3 is divided into a horizontal plate 32 and a vertical plate 33. The horizontal plate 32 is connected to the first bottom surface 11, and the vertical plate 33 is connected to the second bottom surface 12. The conductive copper column threading holes 31 are designed to be circular and evenly distributed on the horizontal plate 31 of the insulation isolation plate 3. The conductive copper columns pass through the conductive copper column threading holes 31.
[0027] In order to further improve the stability of the insulating area, a sinking groove 34 is die-cast between adjacent conductive copper column threading holes 31 inside the box body, and a lower protrusion 35 is generated at the bottom of the horizontal plate 32. The two sides of the sinking groove 34 and the lower protrusion 35 are set to be arc-shaped, and the curvature matches the curvature of the conductive copper column threading hole 31. This structure prevents the column from shaking and tilting based on the enclosure of the lower protrusion 35 after the conductive copper column is inserted. In particular, the sinking groove 34 formed on the top surface of the horizontal plate 32 can be used as a buckle groove of the upper cover. For example, a convex structure is provided on the upper cover and inserted into the sinking groove 34 to achieve a tight installation, and the bearing capacity of the box body can also be further improved.
[0028] In some embodiments, positive and negative conductive holes 36 are symmetrically opened at both ends of the insulating isolation plate 3. Three conductive copper column threading holes 31 are inside. A spacer block 37 is arranged at the bottom area of the horizontal plate 32 and between the positive and negative conductive holes 36 and the conductive copper column threading holes 31. The two sides of the spacer block 37 are arranged in an arc shape, and the arc matches the arc shape of the positive and negative conductive holes 36. The spacer block 37 has a similar function to the lower protrusion 35, both of which are to improve stability.
[0029] Figure 6 yes Figure 1 In the enlarged view of point A in the middle, a row of tooth-shaped through holes 38 are provided at the connection between the horizontal plate 32 and the first bottom surface 11. Correspondingly, a heat sink 111 matching the through hole 38 is provided on the first bottom surface 11. The heat sink 111 structure matches the shape of the tooth-shaped through hole 38. The heat sink 111 structure is inserted into the tooth-shaped through hole 38 and is staggered with the through hole 38. The heat sink is arranged at a position close to the conductive copper column in order to further improve the heat dissipation. The bumps, sink grooves and sink hole structures designed above are all covered with an insulating layer to ensure that the metal box structure does not leak out and achieve a stable insulation effect.
[0030] To summarize, the structure uses a junction box body with a cast filter structure to improve the overall pressure-bearing capacity and heat dissipation effect. An insulating layer is affixed to the isolation plate position of the wiring area on the box body. The insulating layer covers the conductive copper column threading holes, and spacer blocks and protrusions matching the arc shape of the conductive copper column threading holes are arranged at the bottom. The conductive copper column spacer blocks and protrusions are transmitted into the interior of the box body to improve stability.
[0031] The preferred embodiments of the present invention are described above; it should be understood that the present invention is not limited to the above-mentioned specific implementation modes, and the devices and structures not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can make many possible changes and modifications without departing from the technical solution of the present invention, or modify them into equivalent embodiments with equivalent changes, which does not affect the essential content of the present invention; therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of protection of the technical solution of the present invention.
Claims
1. A plug-and-play insulating isolation box, characterized in that: A junction box body (1) with a cast filter structure is provided, wherein insulating layers (2) are respectively applied to the front and back sides of a junction area at the bottom of the junction box body (1) to form an insulating isolation area; and the box body located in the insulating isolation area is an L-shaped insulating isolation plate (3); The insulating isolation plate (3) is provided with three conductive copper column threading holes (31), and the conductive copper columns are passed through the conductive copper column threading holes (31) to the interior of the junction box body (1).
2. The plug-and-play insulating isolation box according to claim 1, characterized in that: The two side edges of the insulating isolation plate (3) are respectively connected to the bottom surface of the junction box body (1).
3. The plug-and-play insulating isolation box according to claim 2, characterized in that: The length of the insulating isolation plate (3) is consistent with that of the junction box body (1), and the bottom of the junction box body (1) is divided into two first bottom surfaces (11) and a second bottom surface (12) of unequal heights.
4. The plug-and-play insulating isolation box according to claim 3, characterized in that: The insulating isolation plate (3) is divided into a horizontal plate (32) and a vertical plate (33), wherein the horizontal plate (32) is connected to the first bottom surface (11), and the vertical plate (33) is connected to the second bottom surface (12).
5. The plug-and-play insulating isolation box according to claim 4, characterized in that: The conductive copper column threading holes (31) are circular and evenly distributed on the horizontal plate (32) of the insulating isolation plate (3).
6. The plug-and-play insulating isolation box according to claim 5, characterized in that: A sinking groove (34) is die-cast between adjacent conductive copper column threading holes (31) located inside the box body, and a lower protrusion (35) is generated at the bottom of the horizontal plate (32).
7. The plug-and-play insulating isolation box according to claim 6, characterized in that: The two sides of the sinking groove (34) and the lower protrusion (35) are arranged in an arc shape, and the arc matches the arc of the conductive copper column threading hole (31).
8. The plug-and-play insulating isolation box according to claim 7, characterized in that: Positive and negative electrode conductive holes (36) are symmetrically provided at the two ends of the insulating isolation plate (3).
9. The plug-and-play insulating isolation box according to claim 8, characterized in that: A spacer block (37) is provided in the bottom area of the horizontal plate (32) and between the positive and negative electrode conductive holes (36) and the conductive copper column threading hole (31), and two sides of the spacer block (37) are arranged in an arc shape, and the arc matches the arc shape of the positive and negative electrode conductive holes (36).
10. The plug-and-play insulating isolation box according to claim 4, characterized in that: The horizontal plate (32) is provided with a row of tooth-shaped through holes (38) at the connection with the first bottom surface (11); the first bottom surface (11) is provided with heat sinks (111) matching the through holes (38); the heat sinks (111) and the through holes (38) are staggered and fitted.
