Improved loudspeaker mesh punching structure
By setting pre-punching and pressing ribs in the fixed area of the nameplate of the speaker net, we prevent the pulling and avoid the deformation of the mesh hole, solving the cost increase caused by the repair of punching in the prior art, and achieving lower cost and more beautiful Horn net production.
Patent Information
- Application Number
- CN202420339657.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-22
AI Technical Summary
During the production process, the existing speaker mesh has poor appearance due to the pulling deformation close to the mesh after the nameplate is formed, and it needs to be repaired separately, which increases the process and mold costs and increases the product cost.
The pre-punching and pressing ribs are installed on the fixed area of the nameplate. The pre-punching and pressing ribs prevent the pulling and deformation of the mesh holes. There is no need to make a separate punching of the mesh holes after the concave molding, which simplifies the process and Reduce mold costs.
It effectively avoids mesh deformation, reduces the number of punching dies, reduces the cost of individual products, and enhances the market competitiveness of products.
Smart Images
Figure CN222170000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of speaker net technology, in particular to an improved speaker net punching structure. Background Art
[0002] A speaker is a device that converts audio signals into sound. In simple terms, it is a device that amplifies audio signals and then releases sound so that users can hear the sound. Existing speakers are equipped with speaker nets to protect their internal components. However, since speakers are extremely fragile, there are many factors that can affect the sound quality of speakers. Speakers are used in a variety of scenarios, such as homes, offices, public places, etc. According to different application scenarios, speakers are designed in various strange shapes. Even so, these speakers still cannot do without speaker nets.
[0003] The main structure of the current speaker mesh includes a shell, which is formed by stamping of metal plates, including a main body plate and a connecting plate. A plurality of mesh holes are formed on the main body plate by stamping, and the connecting plate is bent inward and extends from the side edge of the main body plate; in order to record some technical data of the audio manufacturer and rated working conditions, a nameplate fixing area is usually set on the main body plate, and the plurality of mesh holes are distributed around the nameplate fixing area. In order to prevent the nameplate from protruding from the speaker mesh and affecting the appearance and feel, a concave position is generally punched out at the nameplate fixing area so that the nameplate is embedded in the concave position. Since the mesh holes are too close to the concave position, the concave position forming will deform the mesh holes near the concave position and cause poor appearance. In order to solve this problem, the current solution is to punch the mesh holes near the concave position separately after the concave position is formed, which requires four sets of punching dies to be added separately, resulting in more processes, increased mold costs, and thus increased single product costs. Therefore, it is necessary to study a solution to solve the above problems. Utility Model Content
[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide an improved speaker mesh punching structure, which can effectively solve the problem of increased costs caused by the need for additional punching during the production process of the existing speaker mesh.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An improved speaker mesh punching structure includes a shell, which is formed by stamping of metal plates, and includes a main body plate and a connecting plate. The main body plate has a nameplate fixing area, and a plurality of mesh holes are formed on the main body plate by stamping. The plurality of mesh holes are distributed around the nameplate fixing area, and the connecting plate is bent inward and extends from the side edge of the main body plate; the nameplate fixing area is concave outside and convex inside to form a concave position on the outer surface and a boss on the inner surface, and ribs are formed around the opening of the concave position, and pre-punched holes and a plurality of nameplate fixing holes are formed through the bottom surface of the concave position and the surface of the boss, and the plurality of nameplate fixing holes are located around the pre-punched holes.
[0007] As a preferred solution, the concave portion and the convex portion are both in the shape of a square frustum, which has a simple structure, is easy to form, and has a beautiful appearance.
[0008] As a preferred solution, the main body plate is an outwardly convex arc-shaped plate structure with a beautiful appearance.
[0009] As a preferred solution, the nameplate fixing hole is a round hole, and a plurality of nameplate fixing holes are distributed at various corners of the pre-punched hole, which has a simple structure, is easy to form, and avoids deformation.
[0010] As a preferred solution, the mesh is a hexagonal hole, and multiple meshes are densely arranged to ensure the sound effect.
[0011] As a preferred solution, the nameplate fixing area is square and has a beautiful appearance.
[0012] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0013] By providing pre-punching holes and embossing ribs, when forming the concave positions, the use of pre-punching holes and embossing ribs can effectively prevent material pulling, avoid deformation of the mesh holes near the concave positions and cause poor appearance, and there is no need to punch the mesh holes separately after the concave positions are formed, thus saving the punching die, greatly shortening the process, reducing the die cost, thereby reducing the cost of a single product and improving the market competitiveness of the product.
[0014] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of a preferred embodiment of the utility model;
[0016] Figure 2 It is a three-dimensional schematic diagram of another angle of a preferred embodiment of the utility model;
[0017] Figure 3 It is a top view of a preferred embodiment of the utility model;
[0018] Figure 4 It is a side view of a preferred embodiment of the utility model;
[0019] Figure 5 yes Figure 3 A magnified schematic diagram of the position A in the middle;
[0020] Figure 6 It is a cross-sectional view of a preferred embodiment of the utility model;
[0021] Figure 7 yes Figure 6 A magnified schematic diagram of position B in the middle.
[0022] Description of the accompanying drawings:
[0023] 10. Shell 11. Main plate
[0024] 111. Nameplate fixing area 12. Connecting plate
[0025] 101, mesh 102, concave
[0026] 103, boss 104, rib
[0027] 105. Pre-punched hole 106. Nameplate fixing hole. DETAILED DESCRIPTION
[0028] Please refer to Figures 1 to 7 As shown, it shows the specific structure of a preferred embodiment of the utility model, including a shell 10, which is formed by stamping a metal sheet and includes a main body plate 11 and a connecting plate 12.
[0029] The main body plate 11 has a nameplate fixing area 111, and a plurality of mesh holes 101 are formed on the main body plate 11 by stamping. The plurality of mesh holes 101 are distributed around the nameplate fixing area 111. The nameplate fixing area 111 is concave outside and convex inside, and a concave position 102 is formed on the outer surface and a boss 103 is formed on the inner surface. A rib 104 is formed around the opening of the concave position 102. The bottom surface of the concave position 102 and the surface of the boss 103 are penetrated by pre-punched holes 105 and a plurality of nameplate fixing holes 106. The plurality of nameplate fixing holes 106 are located around the pre-punched holes 105. In this embodiment, the main body plate 11 is an outwardly convex arc plate structure with a beautiful appearance. The mesh holes 101 are hexagonal holes, and the plurality of mesh holes 101 are densely arranged to ensure the sound effect, and the plurality of mesh holes 101 can cover the entire main body plate 11, that is, except for the edge left at the nameplate fixing area 111, all other places are full of mesh holes. The nameplate fixing area 111 is square and has a beautiful appearance. The recess 102 and the boss 103 are both in the shape of a square cone, with a simple structure, easy molding, and beautiful appearance. In addition, the nameplate fixing hole 106 is a round hole, and multiple nameplate fixing holes 106 are distributed at the corners of the pre-punched hole 105, with a simple structure, easy molding, and avoid deformation. In addition, the pre-punched hole 105 is an irregularly shaped hole, and its area is more than half of the bottom surface area of the recess 102, so as to better avoid deformation of the nameplate fixing hole 106 and the mesh 101.
[0030] The connecting plate 12 is bent inwardly and extends from the side edge of the main body plate 11. In this embodiment, the connecting plate 12 is provided in two pieces, and the two connecting plates 12 are bent inwardly and extend from the upper and lower side edges of the main body plate 11, respectively.
[0031] The production process of this embodiment is described in detail as follows:
[0032] During the production, first, the mesh 101 is punched on the metal plate, except for the nameplate fixing area 111 where a margin is left, and all other places are full mesh (no holes are left); then, the metal plate is cut, and ribs 104 and pre-punched holes 105 are formed in the nameplate fixing area 111; then, the cut metal plate is rolled to form an arc structure; then, the metal plate with the arc structure is formed, the nameplate is pressed and the negative angle is pushed to form the main plate 11 and the connecting plate 12, and the recess 102 and the boss 103 are formed on the nameplate fixing area 111 of the main plate 11; finally, the nameplate fixing hole 106 is punched on the bottom surface of the recess 102.
[0033] When in use, the nameplate is embedded in the recess 102 , and then the nameplate is fixed in the recess 102 by fastening the nameplate fixing hole 106 with a fastener.
[0034] The design focus of the utility model is that by providing pre-punching holes and pressing ribs, when forming the concave position, the use of pre-punching holes and pressing ribs can effectively prevent material pulling, avoid the mesh holes near the concave position from being deformed and causing poor appearance, and there is no need to punch the mesh holes separately after the concave position is formed, which saves the punching die, greatly shortens the process, reduces the mold cost, thereby reducing the cost of a single product and improving the market competitiveness of the product.
[0035] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An improved speaker mesh punching structure, comprising a shell, the shell is formed by stamping a metal plate, and comprises a main body plate and a connecting plate, the main body plate has a nameplate fixing area, a plurality of mesh holes are formed by stamping on the main body plate, the plurality of mesh holes are distributed around the nameplate fixing area, and the connecting plate is bent inwardly and extends from the side edge of the main body plate; characterized in that: The nameplate fixing area is concave on the outside and convex on the inside, forming a concave position on the outer surface and a boss on the inner surface. A compression rib is formed around the opening of the concave position. A pre-punched hole and a plurality of nameplate fixing holes are formed through the bottom surface of the concave position and the surface of the boss. The plurality of nameplate fixing holes are located around the pre-punched hole.
2. The improved speaker mesh punching structure according to claim 1, characterized in that: The concave portion and the convex platform are both in the shape of a square frustum.
3. The improved speaker mesh punching structure according to claim 1, characterized in that: The main body plate is an outwardly convex arc-shaped plate structure.
4. The improved speaker mesh punching structure according to claim 1, characterized in that: The nameplate fixing holes are round holes, and a plurality of nameplate fixing holes are distributed at various corners of the pre-punched holes.
5. The improved speaker mesh punching structure according to claim 1, characterized in that: The meshes are hexagonal holes, and a plurality of meshes are densely arranged.
6. The improved speaker mesh punching structure according to claim 1, characterized in that: The nameplate fixing area is square.