Spraying equipment for packed tower
By designing filtration and spraying mechanisms in the filler tower, the gas-liquid circulation and moisture distribution are optimized, the problem of uneven gas-liquid distribution in the filler tower is solved, and the flue gas filtration effect and production capacity are improved.
Patent Information
- Application Number
- CN202420632512.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Improper design of the auxiliary mechanism inside the filler tower leads to uneven distribution of gas and liquid, affecting the mass transfer effect and reducing production capacity.
A spraying device including a filter mechanism and a spraying mechanism is designed, and a filtering mechanism through a limiting component, a feed bearing component, a gas filter component, a smoke exhaust component and an air raising component, and a liquid inlet component and a flow diversion component. The mechanism optimizes the gas-liquid flow and moisture distribution in the filler tower.
It improves the smooth flow of flue gas and the uniform distribution of moisture, enhances the flue gas filtration effect, solves the problem of uneven gas-liquid distribution, and improves the production capacity of filler towers.
Smart Images

Figure CN222173632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packed towers, in particular to spraying equipment used for packed towers. Background Art
[0002] At present, in the field of environment and environmental engineering, according to the structural form of the gas-liquid contact parts in the absorption tower, the absorption tower can be divided into a packed tower and a plate tower. Among them, the packed tower belongs to the differential contact countercurrent operation, and the packing is used as the basic component of the gas-liquid contact in the tower. The tower body is connected by several sections of cylinders. The tower body can be made of carbon steel, ceramics, plastics, and glass according to the properties of the materials to be processed. The body is filled with a certain height of packing, and a packing support plate is installed below the packing. The packing pressure net is above the packing. When the packing layer height is too high, it can be filled in several sections, and a liquid redistribution device is installed between the two sections. The packed tower is generally operated according to the gas-liquid countercurrent. The mixed gas enters the tower body from the gas inlet at the bottom of the tower, passes through the packing layer from bottom to top, and is finally discharged from the gas outlet at the top of the tower. The absorbent passes through the liquid distributor from the top of the tower, is evenly sprayed into the packing layer, flows downward along the surface of the packing layer, and is discharged from the tower at the bottom of the tower through the pipe mouth. Due to the continuous contact between the rising airflow and the descending absorbent in the packing layer, the concentration of the solute in the rising airflow becomes lower and lower, and when it reaches the top of the tower, it reaches the absorption requirement and is discharged from the tower. On the contrary, the solute concentration in the descending liquid becomes higher and higher, and when it reaches the bottom of the tower, it reaches the process requirements and is discharged from the tower.
[0003] At present, improper design of the auxiliary structure inside the packed tower causes uneven distribution of gas and liquid in the packing layer on the top of the partition, seriously affecting the mass transfer effect. The excessive resistance of the auxiliary structure reduces the production capacity of the tower. Utility Model Content
[0004] The utility model aims to provide a spraying device for a packed tower to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray device for a packed tower, comprising a packed tower body, a support leg fixedly connected to the bottom of the outer ring of the packed tower body, an air inlet pipe fixedly connected to the left side of the packed tower body, a drain pipe fixedly connected to the bottom of the packed tower body, a filtering mechanism arranged in the packed tower body, and a spray mechanism arranged in the top of the packed tower body.
[0006] The filtering mechanism includes a limiting component, a material receiving component, an air filtering component, a smoke exhaust component and an air lifting component. The limiting component is arranged on the inner circle of the packing tower body, the material receiving component is arranged on the inner side of the limiting component, the air filtering component is arranged on the top of the packing tower body, the smoke exhaust component is arranged on the inner circle of the air filtering component, and the air lifting component is arranged in the material receiving component.
[0007] The spray mechanism comprises a liquid inlet component and a flow diversion component. The liquid inlet component is arranged at the top of the packing tower body, and the flow diversion component is arranged at the bottom of the liquid inlet component.
[0008] Preferably, the limiting assembly comprises a convex ring, the convex ring is fixedly connected to the inner ring of the packing tower body, and a clamping plate is fixedly connected to the inner side of the convex ring.
[0009] Preferably, the material receiving assembly includes a ring, which is sleeved on the inner ring of the convex ring, which is clamped on the outer side of the clamping plate, and the outer ring of the convex ring is provided with an empty groove corresponding to the position of the clamping plate, a positioning block is fixedly connected to the bottom of the ring, the positioning block is clamped in the clamping plate, the inner ring of the ring is fixedly connected to a grid plate, and the top of the ring is fixedly connected to a handle.
[0010] Preferably, the air filter assembly includes a fixing ring, which is fixedly connected to the top of the packing tower body, the top of the fixing ring is fixedly connected to a fixing cylinder, the inner ring of the fixing cylinder is sleeved with a filter element, and the bottom of the filter element fits with the top of the fixing ring.
[0011] Preferably, the smoke exhaust assembly includes a threaded cover, which is threadedly connected to the inner ring of the fixed cylinder, the top of the threaded cover is fixedly connected to a smoke exhaust pipe, the top center of the threaded cover is fixedly connected to an internal hexagonal twist block, the outer ring of the internal hexagonal twist block is fixedly connected to a reinforcing fin, and the reinforcing fin is fixedly connected to the inner bottom of the threaded cover.
[0012] Preferably, the air riser assembly comprises an air riser, the air riser is fixedly connected to the grid plate, and an air hole is provided at the top of the outer ring of the air riser.
[0013] Preferably, the liquid inlet assembly includes a liquid inlet pipe, which is fixedly connected to the top of the left side of the packing tower body, a fixing rod is fixedly connected to the right side of the liquid inlet pipe, and the fixing rod is fixedly connected to the right side of the packing tower body, and a liquid outlet pipe is fixedly connected to the bottom of the liquid inlet pipe.
[0014] Preferably, the diversion assembly includes a guide rod, which is fixedly connected to the top of the liquid inlet pipe, and the guide rod is sleeved on the inner circle of the liquid outlet pipe. The bottom of the guide rod is fixedly connected to a slow-flow arc block, and the bottom of the slow-flow arc block is fixedly connected to a diversion plate, and a diversion groove is opened in the top of the diversion plate.
[0015] Compared with the prior art, the utility model provides a spraying device for a packed tower, which has the following beneficial effects:
[0016] 1. The spray equipment for the packed tower has a filtering mechanism, and the sleeve ring can pass through the card plate through the empty slot, which is convenient for the staff to disassemble and assemble the sleeve ring on the side of the packed tower body. The operation is simple and convenient for the staff to use. The design of the riser and the air hole solves the problem of blocking liquid, increasing pressure drop and reducing efficiency due to the small free cross-sectional area of the grid plate, and increases the smoothness of the flue gas circulation when the packed tower body is in use. At the same time, the convex ring blocks the water droplets on the inner wall of the packed tower body, so that it can flow downward through the grid plate, increasing the contact of the descending water with the flue gas and increasing the filtering effect on the flue gas.
[0017] 2. The spraying equipment for the packed tower, through the spraying mechanism, the guide rod guides the water column falling in the liquid outlet pipe, which increases the stability of the falling water, so that it can accurately impact the top of the slow-flow arc block to complete the diversion of the water, so that the falling water can be evenly distributed in the main body of the packed tower, thereby improving the contact between the water and the flue gas and increasing the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 It is a front schematic diagram of the utility model;
[0020] Figure 2 This is a front sectional view of the utility model;
[0021] Figure 3 It is the exploded diagram of the filtering mechanism part structure;
[0022] Figure 4 It is a schematic diagram of the structure of the material-carrying component;
[0023] Figure 5 It is a sectional exploded view of some structures of the utility model;
[0024] Figure 6 It is a partial structural cross-sectional view of the spray mechanism.
[0025] In the figure: 1. Filter mechanism; 11. Limiting assembly; 1101. Protruding ring; 1102. Clamping plate; 12. Material receiving assembly; 1201. Ring; 1202. Empty groove; 1203. Positioning block; 1204. Grid plate; 1205. Handle; 13. Air filter assembly; 1301. Fixing ring; 1302. Fixing cylinder; 1303. Filter element; 14. Smoke exhaust assembly; 1401. Threaded cap; 1402. Smoke exhaust pipe; 1403. Hexagonal inner wrench Block; 1404, reinforcing fins; 15, air lifting assembly; 1501, air lifting pipe; 1502, air hole; 2, spray mechanism; 21, liquid inlet assembly; 2101, liquid inlet pipe; 2102, fixing rod; 2103, liquid outlet pipe; 22, diversion assembly; 2201, guide rod; 2202, diversion plate; 2203, slow flow arc block; 2204, diversion trough; 3, packing tower body; 31, air inlet pipe; 32, liquid discharge pipe; 4, support legs. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The utility model provides a technical solution:
[0029] Embodiment 1, combined with Figures 1 to 5 A spraying device for a packed tower comprises a packed tower body 3, a support leg 4 is fixedly connected to the bottom of the outer ring of the packed tower body 3, an air inlet pipe 31 is fixedly connected to the left side of the packed tower body 3, a liquid discharge pipe 32 is fixedly connected to the bottom of the packed tower body 3, a filtering mechanism 1 is arranged in the packed tower body 3, and a spraying mechanism 2 is arranged at the top of the packed tower body 3.
[0030] The filtering mechanism 1 includes a limiting component 11, a material receiving component 12, an air filtering component 13, a smoke exhaust component 14 and an air raising component 15. The limiting component 11 is arranged on the inner circle of the packing tower body 3, the material receiving component 12 is arranged on the inner side of the limiting component 11, the air filtering component 13 is arranged on the top of the packing tower body 3, the smoke exhaust component 14 is arranged on the inner circle of the air filtering component 13, and the air raising component 15 is arranged in the material receiving component 12.
[0031] The limiting component 11 includes a convex ring 1101, which is fixedly connected to the inner ring of the packing tower body 3, and a card plate 1102 is fixedly connected to the inner side of the convex ring 1101. The material receiving component 12 includes a sleeve ring 1201, which is sleeved on the inner ring of the convex ring 1101, and the sleeve ring 1201 is clamped on the outer side of the card plate 1102. An empty groove 1202 is provided on the outer ring of the convex ring 1101 corresponding to the position of the card plate 1102. A positioning block 1203 is fixedly connected to the bottom of the sleeve ring 1201, and the positioning block 1203 is clamped in the card plate 1102. A grid plate 1204 is fixedly connected to the inner ring of the sleeve ring 1201, and a handle 1205 is fixedly connected to the top of the sleeve ring 1201. The air filter component 13 includes a fixed ring 1301, which is fixedly connected to the top of the packing tower body 3. A fixed cylinder 1302 is fixedly connected to the top of the ring 1301, a filter element 1303 is sleeved on the inner ring of the fixed cylinder 1302, and the bottom of the filter element 1303 fits with the top of the fixed ring 1301. The smoke exhaust component 14 includes a threaded cover 1401, which is threadedly connected to the inner ring of the fixed cylinder 1302, and a smoke exhaust pipe 1402 is fixedly connected to the top of the threaded cover 1401. An inner hexagonal twist block 1403 is fixedly connected to the center of the top of the threaded cover 1401, and a reinforcing fin 1404 is fixedly connected to the outer ring of the inner hexagonal twist block 1403, and the reinforcing fin 1404 is fixedly connected to the inner bottom of the threaded cover 1401. The air riser component 15 includes an air riser 1501, which is fixedly connected to the grid plate 1204, and an air hole 1502 is provided on the top of the outer ring of the air riser 1501.
[0032] Furthermore: the ring 1201 can pass through the card plate 1102 through the empty groove 1202, which is convenient for the staff to disassemble and assemble the ring 1201 on the side of the packing tower body 3. The operation is simple and convenient for the staff to use. The design of the riser 1501 and the air hole 1502 solves the undesirable phenomenon of blocking liquid, increasing pressure drop and reducing efficiency due to the small free cross-sectional area of the grid plate 1204, and increases the smoothness of the smoke flow of the packing tower body 3 when it is in use. At the same time, the convex ring 1101 blocks the water droplets on the inner wall of the packing tower body 3, so that it can flow downward through the grid plate 1204, thereby increasing the contact of the descending water with the smoke and increasing the filtering effect on the smoke.
[0033] Example 2, see Figure 1 , Figure 2 , Figure 5 and Figure 6On the basis of Example 1, it is further obtained that the spray mechanism 2 includes a liquid inlet component 21 and a diverter component 22, the liquid inlet component 21 is arranged at the top of the packed tower body 3, and the diverter component 22 is arranged at the bottom of the liquid inlet component 21.
[0034] The liquid inlet component 21 includes a liquid inlet pipe 2101, which is fixedly connected to the top of the left side of the filling tower body 3. A fixed rod 2102 is fixedly connected to the right side of the filling tower body 3. The bottom of the liquid inlet pipe 2101 is fixedly connected to a liquid outlet pipe 2103. The diversion component 22 includes a guide rod 2201, which is fixedly connected to the top of the liquid inlet pipe 2101. The guide rod 2201 is sleeved on the inner circle of the liquid outlet pipe 2103. A slow flow arc block 2203 is fixedly connected to the bottom of the guide rod 2201. A diversion plate 2202 is fixedly connected to the bottom of the slow flow arc block 2203. A diversion groove 2204 is opened in the top of the diversion plate 2202.
[0035] Furthermore: the guide rod 2201 guides the water column falling in the liquid outlet pipe 2103, which increases the stability of the falling water, so that it can accurately impact the top of the slow-flow arc block 2203 to complete the diversion of the water, so that the falling water can be evenly distributed in the packing tower body 3, thereby improving the contact between the water and the flue gas and increasing the filtering effect.
[0036] In actual operation, when the device is used, the flue gas enters the bottom of the packing tower body 3 through the air inlet pipe 31 and flows upward. In the process of the flue gas flowing upward, if the top of the grid plate 1204 is blocked, the flue gas can directly pass through the air holes 1502 opened on the surface of the riser 1501 through the grid plate 1204 and enter the packing layer, and contact with the moisture in the packing layer to complete the filtering of the flue gas.
[0037] When the water falls through the liquid outlet pipe 2103, it is guided by the guide rod 2201 to impact the top of the slow-flow arc block 2203. The water flow impacts the top of the slow-flow arc block 2203 and splashes outward evenly, so that the water can be evenly scattered outward through the diversion groove 2204, and the water is evenly scattered above the filler at the top of the grid plate 1204.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A spraying device for a packed tower, comprising a packed tower body (3), characterized in that: A support leg (4) is fixedly connected to the bottom of the outer ring of the packing tower body (3); an air inlet pipe (31) is fixedly connected to the left side of the packing tower body (3); a liquid discharge pipe (32) is fixedly connected to the bottom of the packing tower body (3); a filtering mechanism (1) is arranged inside the packing tower body (3); and a spray mechanism (2) is arranged at the top of the packing tower body (3); The filtering mechanism (1) comprises a limit assembly (11), a material receiving assembly (12), an air filter assembly (13), a smoke exhaust assembly (14) and an air raising assembly (15); the limit assembly (11) is arranged on the inner ring of a packing tower body (3); the material receiving assembly (12) is arranged on the inner side of the limit assembly (11); the air filter assembly (13) is arranged on the top of the packing tower body (3); the smoke exhaust assembly (14) is arranged on the inner ring of the air filter assembly (13); and the air raising assembly (15) is arranged inside the material receiving assembly (12); The spray mechanism (2) comprises a liquid inlet component (21) and a flow diversion component (22); the liquid inlet component (21) is arranged at the top of a packing tower body (3); and the flow diversion component (22) is arranged at the bottom of the liquid inlet component (21).
2. A spraying device for a packed tower according to claim 1, characterized in that: The limiting assembly (11) comprises a convex ring (1101), the convex ring (1101) is fixedly connected to the inner ring of the packing tower body (3), and a clamping plate (1102) is fixedly connected to the inner side of the convex ring (1101).
3. A spraying device for a packed tower according to claim 1, characterized in that: The material receiving component (12) comprises a collar (1201), the collar (1201) being sleeved on the inner ring of a convex ring (1101), the collar (1201) being clamped on the outer side of a clamping plate (1102), an empty groove (1202) being provided on the outer ring of the convex ring (1101) at a position corresponding to the clamping plate (1102), a positioning block (1203) being fixedly connected to the bottom of the collar (1201), the positioning block (1203) being clamped in the clamping plate (1102), a grid plate (1204) being fixedly connected to the inner ring of the collar (1201), and a handle (1205) being fixedly connected to the top of the collar (1201).
4. A spraying device for a packed tower according to claim 1, characterized in that: The air filter assembly (13) comprises a fixing ring (1301), the fixing ring (1301) being fixedly connected to the top of the packing tower body (3), the top of the fixing ring (1301) being fixedly connected to a fixing cylinder (1302), the inner ring of the fixing cylinder (1302) being sleeved with a filter element (1303), and the bottom of the filter element (1303) being in contact with the top of the fixing ring (1301).
5. The spraying equipment for a packed tower according to claim 1, characterized in that: The smoke exhaust assembly (14) comprises a threaded cover (1401), wherein the threaded cover (1401) is threadedly connected to the inner ring of the fixed cylinder (1302), the top of the threaded cover (1401) is fixedly connected to the smoke exhaust pipe (1402), the top center of the threaded cover (1401) is fixedly connected to an inner hexagonal twist block (1403), the outer ring of the inner hexagonal twist block (1403) is fixedly connected to a reinforcing fin (1404), and the reinforcing fin (1404) is fixedly connected to the inner bottom of the threaded cover (1401).
6. A spraying device for a packed tower according to claim 1, characterized in that: The air riser assembly (15) comprises an air riser (1501), wherein the air riser (1501) is fixedly connected to the grid plate (1204), and an air hole (1502) is provided at the top of the outer ring of the air riser (1501).
7. The spraying equipment for a packed tower according to claim 1, characterized in that: The liquid inlet assembly (21) comprises a liquid inlet pipe (2101), the liquid inlet pipe (2101) being fixedly connected to the top of the left side of the packing tower body (3), a fixing rod (2102) being fixedly connected to the right side of the liquid inlet pipe (2101), the fixing rod (2102) being fixedly connected to the right side of the packing tower body (3), and a liquid outlet pipe (2103) being fixedly connected to the bottom of the liquid inlet pipe (2101).
8. The spraying equipment for a packed tower according to claim 1, characterized in that: The flow diversion assembly (22) comprises a flow guide rod (2201), the flow guide rod (2201) being fixedly connected to the top of the liquid inlet pipe (2101), the flow guide rod (2201) being sleeved on the inner ring of the liquid outlet pipe (2103), the bottom of the flow guide rod (2201) being fixedly connected to a slow-flow arc block (2203), the bottom of the slow-flow arc block (2203) being fixedly connected to a diversion plate (2202), and the top of the diversion plate (2202) being provided with a diversion groove (2204).
Citation Information
Cited By
Chlorine-containing waste gas multi-stage adsorption recovery treatment device and treatment process
CN120420810A
