Full-automatic size mixing system

The fully automated slurry mixing system addresses low efficiency and high labor costs in traditional manual mixing by integrating subsystems for automated mixing and delivery of dyes and thickeners, enhancing efficiency and reducing costs.

CN222173943UActive Publication Date: 2024-12-17杨泳
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Patent Information

Application Number
CN202420904585.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The traditional manual mixing and transportation of dyes and thickeners in the printing industry result in low work efficiency and high labor costs.

Method used

A fully automated slurry mixing system comprising a powder-liquid conversion and feeding subsystem, thickener batching subsystem, dye liquor batching machine, and color paste preparation machine, which includes components such as powder-liquid mixing and feeding machines, thickener feeders, dye batching mechanisms, and color paste stirring mechanisms, enabling automated mixing and delivery of dyes and thickeners.

Benefits of technology

The system significantly improves work efficiency and reduces labor costs by automating the mixing and delivery processes, ensuring precise control and accurate preparation of color paste for printing machines.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a full-automatic size mixing system which comprises a powder-liquid converting and supplementing subsystem which comprises a powder-liquid blending and feeding machine and a powder-liquid storage device, and the powder-liquid blending and feeding machine is connected with the powder-liquid storage device; the thickening agent batching subsystem comprises a thickening agent feeding machine and a thickening agent storage device, and the thickening agent feeding machine is connected with the thickening agent storage device; the dye liquor batching machine comprises a dye liquor batching rack, a dye liquor batching mechanism and a dye liquor feeding mechanism, the dye liquor batching mechanism and the dye liquor feeding mechanism are fixed on the dye liquor batching rack, and the dye liquor feeding mechanism is connected with the powder liquor storage device and the dye liquor batching mechanism; the color paste preparation machine comprises a material mixing barrel and a color paste stirring mechanism, the color paste stirring mechanism is installed in the material mixing barrel, and the material mixing barrel is connected with the dye liquor batching mechanism and the thickening agent storage device. According to the full-automatic adjusting system, conveying of the dye liquor and the thickening agent and blending of the color paste can be automatically achieved, the automation degree is high, and compared with manual blending and conveying, the working efficiency is improved, and the labor cost is saved.
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Description

Technical Field

[0001] The present application relates to the field of printing pulp mixing, and in particular to a fully automatic pulp mixing system. Background Art

[0002] In the printing industry, a large amount of dyes and thickeners are usually required to be mixed to make a slurry that meets the requirements for use by the printing machine. In the traditional printing slurry mixing process, multiple dyes are usually mixed manually and then mixed. After the mixing is completed, the slurry is manually transported to the color position of the printing machine. Since the existing technology uses manual slurry mixing, the work efficiency is low. Summary of the invention

[0003] The embodiment of the present application provides a fully automated slurry mixing system to solve the problems existing in the related technology. The technical solution is as follows:

[0004] The embodiment of the present application provides a fully automated slurry mixing system, comprising:

[0005] The powder-liquid conversion feeding subsystem includes a powder-liquid mixing and feeding machine and a powder-liquid storage device. The powder-liquid mixing and feeding machine is connected to the powder-liquid storage device. The powder-liquid is transported to the powder-liquid storage device for storage through the powder-liquid mixing and feeding machine.

[0006] A thickener batching subsystem, comprising a thickener feeder and a thickener storage device, wherein the thickener feeder is connected to the thickener storage device, and the thickener is transported to the thickener storage device through the thickener feeder;

[0007] The dye batching machine comprises a dye batching machine frame, a dye batching mechanism and a dye feeding mechanism fixed on the dye batching machine frame, wherein the dye feeding mechanism is connected with the powder liquid storage device and the dye batching mechanism;

[0008] The color paste preparation machine comprises a mixing barrel and a color paste stirring mechanism. The color paste stirring mechanism is installed in the mixing barrel. The mixing barrel is connected with the dye solution batching mechanism and the thickener storage device.

[0009] In one embodiment, it further includes:

[0010] The color paste configuration small sample machine includes a small sample machine frame, and an automatic cup dropping mechanism, a cup transferring mechanism, a color adjusting mechanism, a stirring mechanism, and a cup discharging mechanism installed on the small sample machine frame. The automatic cup dropping mechanism, the color adjusting mechanism, the stirring mechanism, and the cup discharging mechanism are arranged in sequence along the length direction of the frame. The cup transferring mechanism is used to move the small sample cup on the automatic cup dropping mechanism to the color adjusting mechanism, the stirring mechanism, and the cup discharging mechanism in sequence. The color adjusting mechanism is connected to the thickener batching subsystem and the dye solution batching machine.

[0011] In one embodiment, it further includes:

[0012] Printing machine screen, located on the color position of the printing machine;

[0013] The color paste delivery component includes a color paste delivery pipeline and a color paste delivery pump. The color paste delivery pump is installed on the color paste delivery pipeline. One end of the color paste delivery pipeline is connected to the mixing barrel. The color paste delivery component delivers the color paste to the printing machine screen through the color paste delivery pipeline and the color paste delivery pump.

[0014] In one embodiment, a powder-liquid mixing and feeding machine includes a powdering device, a powder-liquid feeding device and a powder-liquid conveying device. The powdering device is installed on a powdering seat. The powdering device includes a powdering cylinder and a stirrer extending into the powdering cylinder. The powder-liquid feeding device is installed on the powder-liquid feeding seat. The powder-liquid feeding device includes a docking male head, multiple docking female heads and a docking drive mechanism. The docking male head is connected to the docking drive mechanism. The docking drive mechanism drives the docking male head to dock with multiple docking female heads one by one. The docking female head is connected to a powder-liquid storage device. One end of the powder-liquid conveying device is connected to the powdering cylinder, and the other end of the powder-liquid conveying device is connected to the docking male head.

[0015] In one embodiment, the powder liquid storage device includes a plurality of mother liquid storage tanks, each of which is equipped with a mother liquid agitator, the mother liquid storage tank is connected to a docking female head, a mother liquid conveying assembly is connected to the bottom of the mother liquid storage tank, the mother liquid conveying assembly includes a mother liquid conveying pump and a mother liquid conveying pipeline, the mother liquid conveying pump is installed on the mother liquid conveying pipeline, one end of the mother liquid conveying pipeline is connected to the bottom of the mother liquid storage tank, and the other end of the mother liquid conveying pipeline is connected to the dye liquid feeding mechanism.

[0016] In one embodiment, the thickener batching subsystem also includes a thickener dispensing device, which includes a thickener weight loss tank, a weight loss electronic scale, and a thickener dispensing pipeline. The thickener storage device is connected to the thickener weight loss tank through the thickener dispensing pipeline. The weight loss electronic scale is installed at the bottom of the thickener weight loss tank. A thickener dispensing pump is installed on the thickener dispensing pipeline. The thickener dispensing pipeline realizes the transportation of the thickener in the thickener storage device to the thickener weight loss tank through the thickener dispensing pump. The thickener delivery pipeline is also provided with a thickener control valve for controlling the thickener delivery.

[0017] In one embodiment, the thickener loader includes multiple thickener raw material tanks, multiple thickener delivery pumps and multiple thickener delivery pipelines, the thickener storage device includes multiple thickener storage tanks, and the thickener raw material tanks are connected to the corresponding thickener storage tanks through the thickener delivery pumps and the thickener delivery pipelines.

[0018] In one embodiment, the dye liquid feeding mechanism includes a plurality of machine head connecting pipes, a plurality of mother liquid discharge valves and an automatic discharge device for controlling the on and off of the mother liquid discharge valves. One end of the mother liquid discharge valve is installed on the automatic discharge device and is located above the dye liquid dosing mechanism. The other end of the mother liquid discharge valve is connected to the machine head connecting pipe, and the machine head connecting pipe is connected to the powder liquid storage device.

[0019] In one embodiment, the dye liquid batching mechanism includes at least one dye liquid batching weighing barrel and a walking device. The dye liquid batching weighing barrel is detachably mounted on a dye liquid batching weighing frame. The dye liquid batching weighing frame is driven by the walking device. A dye liquid weighing electronic scale is provided under the dye liquid batching weighing barrel.

[0020] In one embodiment, the color paste preparation machine also includes a feeding component and a discharging component, the discharging component is connected to the mixing barrel, the feeding component includes a water inlet pipe, a dye pipe and a thickener pipe, the water inlet pipe, the dye pipe and the thickener pipe are respectively connected to the mixing barrel, and control valves are respectively installed on the water inlet pipe, the dye pipe and the thickener pipe, the dye pipe is connected to the dye liquid batching machine, and the thickener pipe is connected to the thickener batching subsystem.

[0021] The advantages or beneficial effects of the above technical solution include at least:

[0022] The fully automated slurry mixing system of the embodiment of the present application includes a powder-liquid conversion and feeding subsystem, a thickener batching subsystem, a dye liquor batching machine and a color paste configuration machine. Among them, the powder-liquid conversion and feeding subsystem includes a powder-liquid mixing machine and a powder-liquid storage device, the thickener batching subsystem includes a thickener feeder and a thickener storage device, the dye liquor batching machine includes a dye liquor batching machine and a dye liquor feeding mechanism, and the color paste configuration machine includes a mixing barrel and a color paste stirring mechanism. When the fully automated slurry mixing system is in use, the powder-liquid mixing and feeding machine is used to achieve the mixing and feeding of the powder-liquid, and the mixed powder-liquid is transported to the powder-liquid storage device for storage, and the thickener is transported to the thickener storage device for storage through the thickener feeder. Then, according to the mixing requirements, a variety of different powders and liquids are transported to the dye liquor batching machine for dye liquor batching. After the dye liquor is batched, the dye liquor and the thickener are transported to the mixing barrel for color paste configuration. The fully automated adjustment system of the embodiment of the present application can automatically realize the delivery of dye solution and thickener and the preparation of color paste, with a high degree of automation. Compared with manual preparation and delivery, it improves work efficiency and saves labor costs.

[0023] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present application will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.

[0025] Figure 1 It is a structural diagram of a fully automated slurry mixing system;

[0026] Figure 2 It is a schematic diagram of the structure of the powder-liquid conversion feeding subsystem;

[0027] Figure 3 It is a structural schematic diagram of a dye liquor batching machine;

[0028] Figure 4 It is another structural schematic diagram of the dye liquor batching machine;

[0029] Figure 5 It is a structural schematic diagram of the thickener batching subsystem;

[0030] Figure 6 It is a structural schematic diagram of a color paste configuration machine;

[0031] Figure 7 Schematic diagram of the structure of a small prototype machine for color paste configuration;

[0032] Figure 8 Another schematic diagram of the structure of a small prototype machine for color paste configuration;

[0033] Description of reference numerals:

[0034] 1. Powder-liquid conversion and feeding subsystem; 11. Powder-liquid mixing and feeding machine; 12. Powder-liquid storage device; 2. Thickener batching subsystem; 21. Thickener feeding machine; 22. Thickener storage device; 3. Dyeing liquid batching machine; 31. Dyeing liquid batching machine rack; 32. Dyeing liquid batching mechanism; 33. Dyeing liquid feeding mechanism; 4. Color paste preparation machine; 41. Mixing barrel; 42. Color paste stirring mechanism; 111. Powdering material device; 112. Powder-liquid feeding device; 113. Powder-liquid conveying device; 114. Powdering material seat; 1111 , open the powdering cylinder; 1112, stirrer; 1131, powder-liquid delivery pump; 1132, powder-liquid delivery pipe; 115, powder-liquid loading seat; 1121, docking male head; 1122, docking female head; 1123, docking drive mechanism; 11231, horizontal drive assembly; 11232, vertical drive assembly; 11233, feed drive assembly; 121, mother liquid storage tank; 122, fixed frame; 123, mother liquid delivery pump; 124, mother liquid delivery pipeline; 331, head connecting pipe fittings; 332, mother liquid Discharging valve; 333, automatic discharging device; 321, dye liquor batching weighing barrel; 322, walking device; 323, dye liquor batching weighing rack; 324, dye liquor weighing electronic scale; 211, thickener raw material tank; 212, thickener delivery pump; 213, thickener delivery pipeline; 221, thickener storage tank; 222, thickener feeding valve; 23, thickener distribution device; 231, thickener weight loss tank; 232, weight loss electronic scale; 233, thickener distribution pipeline; 234, thickener distribution pump; 235 , thickener control valve; 236, thickener switching tube; 237, thickener switching valve; 43, feed assembly; 44, discharge assembly; 431, water inlet pipe; 432, dye tube; 433, thickener tube; 434, control valve; 5, printing machine screen; 6, color paste delivery assembly; 61, color paste delivery pipeline; 62, color paste delivery pump; 7, color paste configuration small sample machine; 71, small sample machine rack; 72, automatic cup dropping mechanism; 73, cup moving mechanism; 74, color adjustment mechanism; 75, stirring mechanism; 76, cup discharge mechanism. DETAILED DESCRIPTION

[0035] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present application. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0036] like Figures 1 to 8As shown, the embodiment of the present application provides a fully automated slurry mixing system, including: a powder-liquid conversion and feeding subsystem 1, including a powder-liquid mixing and feeding machine 11 and a powder-liquid storage device 12, the powder-liquid mixing and feeding machine 11 is connected to the powder-liquid storage device 12, and the powder-liquid is transported to the powder-liquid storage device 12 for storage through the powder-liquid mixing and feeding machine 11; a thickener batching subsystem 2, including a thickener feeder 21 and a thickener storage device 22, the thickener feeder 21 is connected to the thickener storage device 22, and the thickener is transported to the powder-liquid storage device 12 for storage through the thickener feeder 11; The dye dispensing machine 21 transports the dye to the thickener storage device 22; the dye dispensing machine 3 includes a dye dispensing machine frame 31, and a dye dispensing mechanism 32 and a dye feeding mechanism 33 fixed on the dye dispensing machine frame 31, and the dye feeding mechanism 33 is connected to the powder liquid storage device 12 and the dye dispensing mechanism 32; the color paste preparation machine 4 includes a mixing barrel 41 and a color paste stirring mechanism 42, and the color paste stirring mechanism 42 is installed in the mixing barrel 41, and the mixing barrel 41 is connected to the dye dispensing mechanism 32 and the thickener storage device 22.

[0037] When the fully automatic slurry mixing system of this embodiment is used, the powder and liquid mixing and feeding machine 11 is used to mix and feed the powder and liquid, and the mixed powder and liquid are transported to the powder and liquid storage device 12 for storage, and the thickener is transported to the thickener storage device 22 for storage through the thickener feeding machine 21. Then, according to the mixing requirements, a variety of different powders and liquids are transported to the dye liquor batching machine 3 for dye liquor batching. After the dye liquor is batched, the dye liquor and the thickener are transported to the mixing barrel 41 for color paste configuration. The fully automatic adjustment system of the embodiment of the present application can automatically realize the transportation of dye liquor and thickener and the mixing of color paste, with a high degree of automation. Compared with manual mixing and transportation, it improves work efficiency and saves labor costs.

[0038] The powder-liquid mixing and feeding machine 11 can achieve the mixing of powder and liquid, and convert the powder into powder and liquid. In order to achieve the mixing of powder and liquid, the powder-liquid mixing and feeding machine 11 includes a powdering device 111, a powder-liquid feeding device 112 and a powder-liquid conveying device 113. The powdering device 111 is installed on a powdering seat 114, and the powdering seat 114 is fixed on the ground. The powdering device 111 includes a powdering cylinder 1111 and an agitator 1112 extending into the powdering cylinder 1111. In one embodiment, the powdering cylinder 1111 can be connected to a water injection pipe and a water pump, the water pump is connected to an external water source, and a flow meter can be connected to the water injection pipe. Water is injected into the powdering cylinder 1111 through the water pump and the water injection pipe. When injecting water, the water injection amount can be measured by the flow meter. Preferably, there are two powdering cylinders 1111 and two agitators 1112.

[0039] When the powdering device 111 is in use, powder is poured into the powdering cylinder 1111 , and then a certain amount of water is automatically added according to the weight of the powder, and then the mixing shaft of the stirrer 1112 is used to stir the powder and liquid to complete the configuration.

[0040] After the powder and liquid are configured, the powder and liquid are transported to the powder and liquid storage device 12 through the powder and liquid conveying device 113 and the powder and liquid feeding device 112. In order to realize the transportation of the powder and liquid, the powder and liquid conveying device 113 includes a powder and liquid conveying pump 1131 and a powder and liquid conveying pipe 1132, the powder and liquid conveying pump 1131 is connected to the powder and liquid conveying pipe 1132, the powder and liquid conveying pump 1131 is connected to the bottom of the powdering cylinder 1111, and the powder and liquid conveying pipe 1132 is connected to the powder and liquid feeding device 112.

[0041] Further, the powder-liquid feeding device 112 is installed on the powder-liquid feeding seat 115, and the powder-liquid feeding device 112 includes a docking male head 1121, a plurality of docking female heads 1122, and a docking drive mechanism 1123. The docking male head 1121 is connected to the docking drive mechanism 1123, and the docking drive mechanism 1123 drives the docking male head 1121 to dock with the plurality of docking female heads 1122 one by one, and the docking female head 1122 is connected to the powder-liquid storage device 12, and the other end of the powder-liquid conveying pipe 1132 is connected to the docking male head 1121. Preferably, the powder-liquid feeding device 112 has two groups of docking female heads 1122 adjacent to each other, and each group of docking female heads 1122 has a plurality of docking female heads 1122.

[0042] The docking drive mechanism 1123 includes a transverse drive assembly 11231, a vertical drive assembly 11232 and a feed drive assembly 11233, wherein the vertical drive assembly 11232 is connected to the transverse drive assembly 11231, the feed drive assembly 11233 is connected to the vertical drive assembly 11232, and the feed drive assembly 11233 is connected to the docking male head 1121. The transverse drive assembly 11231, the vertical drive assembly 11232 and the feed drive assembly 11233 are all prior art, wherein the transverse drive assembly 11231 is driven to move by a synchronous belt, and the vertical drive assembly 11232 and the feed drive assembly 11233 are driven by a cylinder.

[0043] The powder-liquid storage device 12 includes a plurality of mother liquid storage tanks 121 , and a plurality of docking female connectors 1122 are respectively connected to corresponding mother liquid storage tanks 121 through mother liquid delivery pipes, so as to deliver the powder-liquid mother liquid to the corresponding mother liquid storage tanks 121 for storage.

[0044] In one embodiment, a cleaning device and a drying device are also provided on the powder-liquid mixing and feeding machine 11. Preferably, the cleaning device and the drying device are both prior art, and the material tank, the agitator 1112 and the powder-liquid conveying device 113 are cleaned by the cleaning device, and the drying device is used to dry the powder-liquid conveying pipe 1132 of the conveying device after the cleaning work is completed. The specific structure and working principle of the cleaning device and the drying device can refer to the patent with application number 2022232706418.

[0045] A mother liquid agitator is installed in each of the multiple mother liquid storage tanks 121 of the powder liquid storage device 12, and the mother liquid agitator is used to regularly agitate the mother liquid in the mother liquid storage tank 121 to prevent the mother liquid from settling in the mother liquid storage tank 121. The mother liquid storage tank 121 is fixed on a fixing frame 122, and the mother liquid storage tank 121 is supported by the fixing frame 122. A mother liquid conveying assembly is connected to the bottom of the mother liquid storage tank 121, and the mother liquid conveying assembly includes a mother liquid conveying pump 123 and a mother liquid conveying pipeline 124. The mother liquid conveying pump 123 is installed on the mother liquid conveying pipeline 124, one end of the mother liquid conveying pipeline 124 is connected to the bottom of the mother liquid storage tank 121, and the other end of the mother liquid conveying pipeline 124 is connected to the dye liquid feeding mechanism 33.

[0046] The dye liquor feeding mechanism 33 includes a plurality of machine head connecting pipes 331, a plurality of mother liquor discharge valves 332 and an automatic discharge device 333 for controlling the on and off of the mother liquor discharge valves 332. One end of the mother liquor discharge valve 332 is installed on the automatic discharge device 333 and is located above the dye liquor batching mechanism 32, and the other end of the mother liquor discharge valve 332 is connected to the machine head connecting pipe 331, and the machine head connecting pipe 331 is connected to the corresponding mother liquor conveying pipeline 124.

[0047] The dye batching mechanism 32 includes at least one dye batching weighing barrel 321 and a walking device 322. The dye batching weighing barrel 321 is detachably mounted on a dye batching weighing frame 323. The dye batching weighing frame 323 is driven to move by the walking device 322. A dye weighing electronic scale 324 is provided below the dye batching weighing barrel 321. The dye batching weighing barrel 321 is connected to the mixing barrel 41 to transport the dye into the mixing barrel 41.

[0048] The dye liquid feeding mechanism 33 can transport the mother liquid to the dye liquid batching weighing bucket 321 of the dye liquid batching mechanism 32, and the mother liquid is configured and dye liquid is generated by the dye liquid batching mechanism 32, and the dye liquid batching weighing bucket 321 is weighed by the dye liquid weighing electronic scale 324. The specific structure and working principle of the dye liquid batching machine 3 of the present application can refer to the patent application number 2022233258334.

[0049] The thickener batching subsystem 2 is used for feeding and storing thickeners. The thickener feeder 21 includes a plurality of thickener raw material tanks 211, a plurality of thickener delivery pumps 212, and a plurality of thickener delivery pipelines 213. The thickener storage device 22 includes a plurality of thickener storage tanks 221. The thickener raw material tanks 211 are connected to corresponding thickener storage tanks 221 through thickener delivery pumps 212 and thickener delivery pipelines 213. A thickener feeding valve 222 is provided on the thickener delivery pipeline 213, and the thickener feeding valve 222 controls the on-off of the thickener delivery pipeline 213.

[0050] The thickener raw material is stored in the thickener raw material tank 211 and is transported to the corresponding thickener storage tank 221 through the thickener delivery pump 212 and the thickener delivery pipeline 213. The thickener batching subsystem 2 also includes a thickener distribution device 23, through which the thickener in the thickener storage tank 221 is weighed and distributed.

[0051] The thickener dispensing device 23 includes a thickener weight-reducing tank 231, a weight-reducing electronic scale 232, and a thickener dispensing pipeline 233. The thickener storage tank 221 is connected to the thickener weight-reducing tank 231 through the thickener dispensing pipeline 233, and the weight-reducing electronic scale 232 is installed at the bottom of the thickener weight-reducing tank 231. A thickener dispensing pump 234 is installed on the thickener dispensing pipeline 233, and the thickener dispensing pipeline 233 realizes the transportation of the thickener in the thickener storage tank 221 to the thickener weight-reducing tank 231 through the thickener dispensing pump 234. The thickener delivery pipeline 213 is also provided with a thickener control valve 235 for controlling the thickener delivery, and the thickener delivery pipeline 213 is controlled to be on and off by the thickener control valve 235.

[0052] Since the thickener storage tank 221 is connected to the thickener weight reduction tank 231 via the thickener distribution pipeline 233 and the thickener distribution pump 234, the thickener in the thickener storage tank 221 is transported to the thickener weight reduction tank 231 via the thickener distribution pump 234 and the thickener distribution pipeline 233, and during the transportation process, the thickener weight reduction tank 231 is weighed by the weight reduction electronic scale 232 to determine the weight of the transported thickener.

[0053] In one embodiment, there are multiple thickener weight loss tanks 231, and each thickener storage tank 221 is connected to at least two thickener weight loss tanks 231 through a group of thickener distribution pumps 234 and thickener distribution pipelines 233. Two adjacent groups of thickener distribution pipelines 233 are connected through a thickener switching pipe 236 and a thickener switching valve 237, and the thickener switching valve 237 and the thickener switching pipe 236 can realize the communication of the two groups of thickener distribution pipelines 233.

[0054] In one embodiment, the color paste configuration machine 4 further includes a feed assembly 43 and a discharge assembly 44, and the discharge assembly 44 is connected to the mixing barrel 41. The feed assembly 43 includes a water inlet pipe 431, a dye pipe 432, and a thickener pipe 433, and the water inlet pipe 431, the dye pipe 432, and the thickener pipe 433 are respectively connected to the mixing barrel 41, and control valves 434 are respectively installed on the water inlet pipe 431, the dye pipe 432, and the thickener pipe 433. The water inlet pipe 431 is connected to an external water source, the dye pipe 432 is connected to the dye liquor batching weighing barrel 321, and the thickener pipe 433 is connected to the bottom of the thickener weight loss tank 231.

[0055] The water inlet pipe 431 is used to introduce water into the mixing barrel 41, and the amount of water introduced into the mixing barrel 41 can be controlled by the control valve 434. The dye in the dye batching weighing barrel 321 can be transported to the mixing barrel 41 through the dye pipe 432, and the thickener in the thickener weight reduction tank 231 can be transported to the mixing barrel 41 through the thickener pipe 433. The thickener and water are used to adjust the consistency of the slurry in the mixing barrel 41 so as to prepare a suitable color paste.

[0056] The color paste dispensing machine 4 of this embodiment may be provided with two mixing barrels 41, and the feeding assembly 43 and the discharging assembly 44 are respectively connected to the two mixing barrels 41, and the two mixing barrels 41 share the feeding assembly 43 and the discharging assembly 44. When in use, while the color paste is injected into one of the mixing barrels 41 by the feeding assembly 43, the other mixing barrel 41 stirs the color paste in the mixing barrel 41 through the color paste stirring mechanism, and the injection and stirring are alternately performed between the two mixing barrels 41, which is conducive to improving the color paste mixing efficiency.

[0057] In one embodiment, the color paste configuration machine 4 is a prior art, and the specific structure and working principle of the color paste configuration machine 4 can refer to patent application number 2022232431311.

[0058] The fully automated pulp mixing system of this embodiment further includes a printing machine screen plate 5 and a color paste delivery assembly 6. The printing machine screen plate 5 is located on the color position of the printing machine. The color paste delivery assembly 6 includes a color paste delivery pipeline 61 and a color paste delivery pump 62, the color paste delivery pump 62 is installed on the color paste delivery pipeline 61, one end of the color paste delivery pipeline 61 is connected to the mixing barrel 41, and the color paste delivery assembly 6 delivers the color paste to the printing machine screen plate 5 through the color paste delivery pipeline 61 and the color paste delivery pump 62.

[0059] The fully automated pulp mixing system of this embodiment also includes a color paste configuration sample machine 7, which includes a sample machine frame 71, and an automatic cup drop mechanism 72, a cup transfer mechanism 73, a color adjustment mechanism 74, a stirring mechanism 75, and a cup discharge mechanism 76 installed on the sample machine frame 71. The automatic cup drop mechanism 72, the color adjustment mechanism 74, the stirring mechanism 75, and the cup discharge mechanism 76 are sequentially arranged along the length direction of the frame, and the cup transfer mechanism 73 is used to move the sample cup on the automatic cup drop mechanism 72 to the color adjustment mechanism 74, the stirring mechanism 75, and the cup discharge mechanism 76 in sequence. The color adjustment mechanism 74 is connected to the thickener weight reduction tank 231 of the thickener batching subsystem 2, and the adjustment mechanism is also connected to the dye batching weighing barrel of the dye batching machine 3.

[0060] Before the color paste is configured, the dye solution and thickener are first transported to the color paste configuration sample machine 7 to configure the color paste sample. After confirming that the color and viscosity of the color paste are qualified, the color paste is configured.

[0061] The color paste configuration sample machine 7 of this embodiment is similar in structure and principle to the fully automatic high-precision color paste sample preparation device in patent application number 2023202231382. The specific structure and working principle can be referred to the above patent.

[0062] The fully automated pulp mixing system of the present application can realize automatic configuration of the color paste, and can realize precise control and mixing of the dye solution and the thickener, thereby ensuring the accuracy of the color paste configuration.

[0063] In one embodiment, the fully automated pulp mixing system can be controlled by a control system, the speed and printing meters of the printing machine are controlled by a speed measuring system, and then the speed measuring system and the control system are used to accurately control the amount of color paste delivered to the printing machine.

[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0065] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0066] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A fully automated slurry mixing system, characterized in that: include: The powder-liquid conversion feeding subsystem includes a powder-liquid mixing and feeding machine and a powder-liquid storage device. The powder-liquid mixing and feeding machine is connected to the powder-liquid storage device. The powder-liquid is transported to the powder-liquid storage device for storage through the powder-liquid mixing and feeding machine. A thickener batching subsystem, comprising a thickener feeder and a thickener storage device, wherein the thickener feeder is connected to the thickener storage device, and the thickener is transported to the thickener storage device through the thickener feeder; The dye batching machine comprises a dye batching machine frame, a dye batching mechanism and a dye feeding mechanism fixed on the dye batching machine frame, wherein the dye feeding mechanism is connected with the powder liquid storage device and the dye batching mechanism; The color paste preparation machine comprises a mixing barrel and a color paste stirring mechanism. The color paste stirring mechanism is installed in the mixing barrel. The mixing barrel is connected with the dye solution batching mechanism and the thickener storage device.

2. The fully automated slurry mixing system according to claim 1, characterized in that: Also includes: The color paste configuration small sample machine includes a small sample machine frame, and an automatic cup dropping mechanism, a cup transferring mechanism, a color adjusting mechanism, a stirring mechanism, and a cup discharging mechanism installed on the small sample machine frame. The automatic cup dropping mechanism, the color adjusting mechanism, the stirring mechanism, and the cup discharging mechanism are arranged in sequence along the length direction of the frame. The cup transferring mechanism is used to move the small sample cup on the automatic cup dropping mechanism to the color adjusting mechanism, the stirring mechanism, and the cup discharging mechanism in sequence. The color adjusting mechanism is connected to the thickener batching subsystem and the dye solution batching machine.

3. The fully automated slurry mixing system according to claim 1, characterized in that: Also includes: Printing machine screen, located on the color position of the printing machine; The color paste delivery component includes a color paste delivery pipeline and a color paste delivery pump. The color paste delivery pump is installed on the color paste delivery pipeline. One end of the color paste delivery pipeline is connected to the mixing barrel. The color paste delivery component delivers the color paste to the printing machine screen through the color paste delivery pipeline and the color paste delivery pump.

4. The fully automated slurry mixing system according to any one of claims 1 to 3, characterized in that: The powder-liquid mixing and feeding machine includes a powdering device, a powder-liquid feeding device and a powder-liquid conveying device. The powdering device is installed on a powdering seat. The powdering device includes a powdering cylinder and a stirrer extending into the powdering cylinder. The powder-liquid feeding device is installed on the powder-liquid feeding seat. The powder-liquid feeding device includes a docking male head, multiple docking female heads and a docking drive mechanism. The docking male head is connected to the docking drive mechanism. The docking drive mechanism drives the docking male head to dock with multiple docking female heads one by one. The docking female head is connected to the powder-liquid storage device. One end of the powder-liquid conveying device is connected to the powdering cylinder, and the other end of the powder-liquid conveying device is connected to the docking male head.

5. The fully automated slurry mixing system according to claim 4, characterized in that: The powder-liquid storage device comprises a plurality of mother liquid storage tanks, each of which is equipped with a mother liquid agitator. The mother liquid storage tank is connected to a docking female head, a mother liquid conveying assembly is connected to the bottom of the mother liquid storage tank, the mother liquid conveying assembly comprises a mother liquid conveying pump and a mother liquid conveying pipeline, the mother liquid conveying pump is installed on the mother liquid conveying pipeline, one end of the mother liquid conveying pipeline is connected to the bottom of the mother liquid storage tank, and the other end of the mother liquid conveying pipeline is connected to the dye liquid feeding mechanism.

6. The fully automated slurry mixing system according to any one of claims 1 to 3, characterized in that: The thickener batching subsystem also includes a thickener distribution device, which includes a thickener weight loss tank, a weight loss electronic scale, and a thickener distribution pipeline. The thickener storage device is connected to the thickener weight loss tank through the thickener distribution pipeline. The weight loss electronic scale is installed at the bottom of the thickener weight loss tank. A thickener distribution pump is installed on the thickener distribution pipeline. The thickener distribution pipeline realizes the transportation of the thickener in the thickener storage device to the thickener weight loss tank through the thickener distribution pump. The thickener delivery pipeline is also provided with a thickener control valve for controlling the thickener delivery.

7. The fully automated slurry mixing system according to claim 6, characterized in that: The thickener feeder includes a plurality of thickener raw material tanks, a plurality of thickener delivery pumps and a plurality of thickener delivery pipelines. The thickener storage device includes a plurality of thickener storage tanks. The thickener raw material tanks are connected to corresponding thickener storage tanks through thickener delivery pumps and thickener delivery pipelines.

8. The fully automated slurry mixing system according to any one of claims 1 to 3, characterized in that: The dye liquid feeding mechanism includes a plurality of machine head connecting pipes, a plurality of mother liquid discharge valves and an automatic discharge device for controlling the on and off of the mother liquid discharge valves. One end of the mother liquid discharge valve is installed on the automatic discharge device and is located above the dye liquid batching mechanism. The other end of the mother liquid discharge valve is connected to the machine head connecting pipe, and the machine head connecting pipe is connected to the powder liquid storage device.

9. The fully automated slurry mixing system according to claim 8, characterized in that: The dye batching mechanism includes at least one dye batching weighing barrel and a running device. The dye batching weighing barrel is detachably mounted on a dye batching weighing frame. The dye batching weighing frame is driven by the running device. A dye weighing electronic scale is provided under the dye batching weighing barrel.

10. The fully automated slurry mixing system according to any one of claims 1 to 3, characterized in that: The color paste preparation machine also includes a feed assembly and a discharge assembly, the discharge assembly is connected to the mixing barrel, the feed assembly includes a water inlet pipe, a dye pipe and a thickener pipe, the water inlet pipe, the dye pipe and the thickener pipe are respectively connected to the mixing barrel, Control valves are installed on the water inlet pipe, dye pipe and thickener pipe respectively. The dye pipe is connected to the dye batching machine. The thickener pipe is connected to the thickener dosing subsystem.