Cooling bed output chain beam track length adjusting device
By designing a chain beam track length adjustment device including top wire bolts, support seats, adjustment plates and track extension components, the transport instability caused by chain length is solved, and flexible chain adjustment and production efficiency are improved.
Patent Information
- Application Number
- CN202420594511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The chain of the existing cold bed output chain beam lengthens due to external forces and wear, resulting in frequent replacement and unstable chain transportation. The existing tensioning device is inconvenient to adjust, which affects the production cycle.
A chain beam track length adjustment device including top wire bolts, support seats, adjustment plates and track extension components is designed. Through the coordination of the adjustment plates and guide grooves, flexible length adjustment of the chain beam track is achieved to ensure chain tension and chain Stable alignment between the wheel and the chain beam.
It realizes flexible adjustment of the length of the chain beam track, ensures the normal operation of the chain, reduces the frequency of chain replacement, improves production efficiency and equipment reliability, and reduces maintenance costs.
Smart Images

Figure CN222175388U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bar production equipment, and in particular relates to a cooling bed output chain beam track length regulating device. Background Art
[0002] The purpose of the output chain beam of the cooling bed in the bar factory is to slide the cooled finished double-length round steel from the cooling bed to the output roller.
[0003] The working principle of the cooling bed conveyor chain beam is: the sprocket drives the chain on the chain beam to translate the double-length round steel on the chain and slide it onto the output roller. After the chain has been used for a period of time, it will stretch and become longer due to external force and wear. The longer chain will affect the cooling bed's transportation of the finished double-length round steel. The frequent replacement of the chain causes a waste of manpower and material resources, and affects the production cycle.
[0004] Although the prior art has a tensioning device for the chain, the adjustment of the tensioning device is not convenient enough and the tensioning device cannot be performed at any time according to the lengthening of the chain; and the method of tensioning the chain is to move the sprocket away from the chain beam, resulting in an increase in the gap between the sprocket and the chain beam, and the chain will sink in the gap, affecting the transportation of the finished double-length round steel. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model provides a cooling bed output chain beam track length adjustment device.
[0006] The utility model is implemented as follows: a cooling bed output chain beam track length adjustment device, the chain beam track includes a chain beam, a chain beam track is arranged on the top of the chain beam, a sprocket is arranged on the output end of the chain beam, the chain is overlapped on the chain beam track and the sprocket, and the sprocket drives the chain to run in the logistics direction; a chain beam track length adjustment device for extending the chain beam and keeping the chain tensioned is installed on the chain beam near the sprocket side, including a top screw bolt and a support seat, the support seat is fixedly connected to a side of the chain beam near the sprocket, the top screw bolt passes through the support seat and is threadedly matched with the support seat; an adjusting plate is abutted against one end of the top screw bolt, the adjusting plate is slidably connected to one side of the chain beam, the adjusting plate slides relative to the connected chain beam under the push of the top screw bolt, and the other end of the adjusting plate is rotatably connected to the sprocket.
[0007] Furthermore, a track extension component is fixedly connected to the adjustment plate, and the track extension component moves synchronously with the adjustment plate.
[0008] Furthermore, the track extension assembly includes an extension plate and a connecting plate fixedly connected to the lower surface of the extension plate, the top surface of the extension plate is consistent with the height of the chain beam track, and the other end of the connecting plate is connected to the adjustment plate; an accommodating groove is provided on the chain beam track along the length direction at the end adjacent to the sprocket, and one end of the extension plate is inserted into the accommodating groove.
[0009] Furthermore, locking nuts are provided on the top screw bolts, and the locking nuts are respectively screwed on both sides of the support seat; when the top screw bolts are positioned, the two locking nuts abut against both sides of the support seat and are locked to prevent the top screw bolts from moving.
[0010] Furthermore, the adjustment plate is provided with a long strip guide groove whose depth is perpendicular to the chain beam, and the length direction of the guide groove is parallel to the length direction of the chain beam.
[0011] Furthermore, a guide bolt is slidably inserted in the guide groove, and the other end of the guide bolt is fixed to one side of the chain beam.
[0012] Furthermore, the guide bolts are provided in two numbers, namely a first guide bolt and a second guide bolt, and the first guide bolt cooperates with one end of the guide groove to limit the maximum sliding distance of the guide groove.
[0013] Furthermore, central axes of the first guide bolt and the second guide bolt are located in the same plane.
[0014] Furthermore, a matching block is fixedly connected to one side of the adjacent end of the adjusting plate and the top screw bolt, and the matching block increases the abutment area between the top screw bolt and the adjusting plate.
[0015] Furthermore, a threaded hole is provided at the other end of the adjustment plate; a connecting shaft is sleeved inside the sprocket, and a flange is provided at one end of the connecting shaft; the adjustment plate is fixedly connected to the flange of the connecting shaft by bolts.
[0016] The utility model has the following advantages and technical effects:
[0017] 1. Flexibility: Through the adjustment device, the length of the chain beam track can be easily adjusted to adapt to different production requirements or equipment configurations. The reciprocating screwing of the top screw bolt makes the adjustment process simple and easy.
[0018] 2. Stability: The sliding connection of the adjustment plate on the chain beam and the setting of the track extension assembly ensure that the chain beam track remains stable during the length adjustment process without shaking or misalignment, ensuring the normal operation of the chain.
[0019] 3. Safety: The setting of the locking nut ensures the stability of the top screw bolt during positioning and prevents it from moving, thereby improving the safety and reliability of the entire device.
[0020] 4. Guidance: The cooperation of the guide groove and guide bolt in the adjustment plate provides precise guidance for the movement of the adjustment plate, ensuring the accuracy and stability of the adjustment process.
[0021] 5. Modular design: The device adopts modular design, which makes the connection and disassembly between various components simple and convenient, and is easy to maintain and replace.
[0022] 6. High efficiency: As the device is easy to adjust, stable and reliable, it can improve the working efficiency of the cooling bed and reduce production interruptions caused by poor operation or misalignment of the chain.
[0023] In summary, the cooling bed output chain beam track length adjustment device provided by the utility model effectively improves the working efficiency of the cooling bed and reduces maintenance costs through its flexible adjustment function, stable structure and safe operation, which is of great significance for improving the production capacity and economic benefits of the entire production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front view of the adjustment device provided by the embodiment of the utility model in the initial state;
[0025] Figure 2 is a top view of the adjustment device provided by the embodiment of the utility model in the initial state;
[0026] Figure 3 It is a front view of the adjustment device provided by the embodiment of the utility model moved to the maximum state;
[0027] Figure 4 It is a front view of the track extension assembly provided by an embodiment of the utility model;
[0028] Figure 5 is a top view of a track extension assembly provided in an embodiment of the utility model;
[0029] Figure 6 This is a front view of the adjustment plate provided by the embodiment of the utility model;
[0030] Figure 7 It is a top view of the adjustment plate provided in the embodiment of the utility model;
[0031] Figure 8 This is a schematic diagram of a state in which a track extension component is not provided in an embodiment of the utility model.
[0032] In the figure: 1. chain beam; 2. chain beam track; 3. sprocket; 4. chain; 5. second guide bolt; 6. adjustment plate; 7. top screw bolt; 8. support seat; 9. guide groove; 10. first guide bolt; 11. track extension assembly; 12. extension plate; 13. connecting plate; 14. locking nut; 15. matching block; 16. connecting shaft; 17. receiving groove; 18. double-length round steel; A. logistics direction. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0034] A cooling bed output chain beam track length adjustment device, the length adjustment device is used to connect the chain beam track and the sprocket 3, the chain beam track 2 is welded to the top of the chain beam 1, the chain beam track 2 and the sprocket 3 are overlapped with a chain 4, the sprocket 3 drives the chain 4 to operate, and the chain 4 carries and transports a multiple-length round steel 18; through the sliding connection between the device and the chain beam 1, the sprocket 3 is kept away from the chain beam 1 within a certain range, so that the relaxed chain 4 is tightened, and the high-frequency replacement of the chain 4 is reduced; through the setting of the track extension component 11, the problem that after the sprocket 3 moves, the gap between the sprocket 3 and the chain beam track 2 is too large, the chain 4 sinks at the gap, and the multiple-length round steel 18 is piled up at the depressed part of the chain 4, which cannot be transported smoothly is solved. Figure 8 .
[0035] See also Figures 1 to 7 The adjusting device includes a top screw bolt 7 and a support seat 8. The support seat 8 is welded to one side of the chain beam 1. A threaded hole is machined in the support seat 8. The top screw bolt 7 passes through the threaded hole of the support seat 8 and is reciprocated along the support seat 8; a locking nut 14 is screwed on the top screw bolt 7. Two locking nuts 14 are provided and are screwed on both sides of the support seat 8 respectively; when the top screw bolt 7 is positioned, the two locking nuts 14 abut against both sides of the support seat 8 and are locked to prevent the top screw bolt 7 from moving.
[0036] One end of the top screw bolt 7 is abutted against an adjustment plate 6, and a long guide groove 9 is arranged in the adjustment plate 6. The depth direction of the guide groove 9 is perpendicular to the chain beam 1, and the length direction is parallel to the length direction of the chain beam 1; a guide bolt is slidably inserted in the guide groove 9, and the other end of the guide bolt is vertically welded to one side of the chain beam 1, and the adjustment plate 6 is limited between the nut of the guide bolt and the chain beam 1.
[0037] The guide bolts are provided in two, namely the first guide bolt 10 and the second guide bolt 5; when the top screw bolt 7 is screwed to push the adjustment plate 6 to move, the adjustment plate 6 reaches the maximum movement position after the first guide bolt 10 abuts against one end of the guide groove 9, and the first guide bolt 10 cooperates with one end of the guide groove 9 to limit the maximum sliding distance of the guide groove 9. When installing the adjustment plate 6, the other end of the guide groove 9 abuts against the second guide bolt 5 to determine the initial installation position of the adjustment plate 6.
[0038] Furthermore, the central axes of the first guide bolt 10 and the second guide bolt 5 are located in the same plane, so as to facilitate the smooth sliding of the guide groove 9 along the first guide bolt 10 and the second guide bolt 5 .
[0039] The adjusting plate 6 is fixedly connected with a track extension assembly 11, and the track extension assembly 11 moves synchronously with the adjusting plate 6. The track extension assembly 11 includes an extension plate 12 and a connecting plate 13 fixedly connected to the lower surface of the extension plate 12, and the connecting plate 13 is used to connect the extension plate 12 and the adjusting plate 6, and the top surface of the extension plate 12 is in the same height as the chain beam track 2; one end of the chain beam track 2 is provided with a receiving groove 17 along the length direction, and the receiving groove 17 is used to plug the extension plate 12.
[0040] When the adjusting plate 6 pushes the sprocket 3 to move in the logistics direction, the end of the extension plate 12 inserted into the receiving groove 17 gradually slides out of the receiving groove 17 to fill the gap between the sprocket 3 and the chain beam track 2 after the sprocket 3 moves.
[0041] A matching block 15 is fixedly connected to one side of the adjacent end of the adjusting plate 6 and the top screw bolt 7. The matching block 15 increases the abutment area between the top screw bolt 7 and the adjusting plate 6 to prevent the top screw bolt 7 from being empty due to insufficient contact area between the top screw bolt 7 and the adjusting plate 6 when the top screw bolt 7 pushes the adjusting plate 6 to slide.
[0042] The sprocket wheel 3 is rotatably connected to the connecting shaft 16 through a bearing, and a flange is provided at one end of the connecting shaft 16; a threaded hole is provided at the other end of the adjusting plate 6, and the adjusting plate 6 is fixedly connected to the flange of the connecting shaft 16 through bolts. The driving method of the sprocket wheel 3 is the existing technology and will not be described in detail here.
[0043] The following describes the use of this device:
[0044] The bar factory cooling bed outputs double-length round steel through several chain beams 1 arranged in parallel, which slide the double-length round steel from the cooling bed to the output roller. During this process, the chain will stretch and lengthen due to external force and wear. The lengthened chain will affect the cooling bed's transportation of the finished double-length round steel. The use of this device is now introduced taking a chain beam 1 as an example.
[0045] First, process the receiving groove 17 at one end of the original chain beam track 2, install the adjustment plate 6 welded with the track extension component 11 on one side of the chain beam 1, and insert one end of the extension plate 12 into the receiving groove 17; pass the first guide bolt 10 and the second guide bolt 5 through the guide groove 9 respectively and weld them at the preset welding point on one side of the chain beam 1, and initially the second guide bolt 5 abuts against one end of the guide groove 9; weld a support seat 8 on one side of the chain beam 1, and the welding position of the support seat 8 is 1 / 2 the length of the top screw bolt 7 away from one end of the adjustment plate 6; screw a locking nut 14 on the top screw bolt 7, then screw it through the support seat 8, and then screw another locking nut 14 onto the top screw bolt 7; when the top screw bolt 7 is positioned, the two locking nuts 14 are tightened on both sides of the support seat 8 to prevent the top screw bolt 7 from moving or even falling off due to vibration; install a sprocket 3 at one end of the adjustment plate 6; complete the assembly of the device and the chain beam 1.
[0046] When the chain 4 is stretched and loosened, first screw the locking nut 14 on the operating side of the top screw bolt 7 away from the support seat 8 to reserve rotation space for the top screw bolt 7, and screw the top screw bolt 7 in the direction of the adjusting plate 6. The top screw bolt 7 pushes the adjusting plate 6 to slide, and the adjusting plate 6 drives the sprocket 3 away from the chain beam 1 so that the chain 4 is tensioned. After moving to a suitable position, the locking nut 14 is tightened again on both sides of the support seat 8; as the chain 4 is deformed and stretched, the adjusting plate 6 gradually slides in the logistics direction according to the tensioning demand of the chain 4. When the first guide bolt 10 abuts against the other end of the guide groove, the adjusting plate 6 can no longer slide in the logistics direction. The reason for this design is that the acceptable elongation of the chain 4 is 50mm-60mm. If the elongation is too long, the various performances of the chain 4 will not meet the transportation requirements. Therefore, the sliding displacement of the adjusting plate 6 is set within the range of 50mm-60mm.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cooling bed output chain beam track length adjustment device, the chain beam track comprising a chain beam (1), a chain beam track (2) is arranged on the top of the chain beam (1), a sprocket (3) is arranged at the output end of the chain beam (1), a chain (4) is overlapped on the chain beam track (2) and the sprocket (3), and the sprocket (3) drives the chain (4) to run in the direction of logistics; A chain beam track length adjustment device for extending the chain beam and keeping the chain taut is installed on the chain beam (1) near the sprocket (3) side, and is characterized in that: The invention comprises a top screw bolt (7) and a support seat (8), wherein the support seat (8) is fixedly connected to a side of the chain beam (1) close to the sprocket (3), the top screw bolt (7) passes through the support seat (8) and is threadedly matched with the support seat (8); one end of the top screw bolt (7) is abutted against an adjustment plate (6), the adjustment plate (6) is slidably connected to one side of the chain beam (1), the adjustment plate (6) slides relative to the chain beam (1) under the push of the top screw bolt (7), and the other end of the adjustment plate (6) is rotatably connected to the sprocket (3).
2. The cooling bed output chain beam track length adjustment device according to claim 1 is characterized in that: A track extension component (11) is fixedly connected to the adjustment plate (6), and the track extension component (11) moves synchronously with the adjustment plate (6).
3. The cooling bed output chain beam track length adjustment device according to claim 2 is characterized in that: The track extension assembly (11) comprises an extension plate (12) and a connecting plate (13) fixedly connected to the lower surface of the extension plate (12); the top surface of the extension plate (12) is in the same height as the chain beam track (2); the other end of the connecting plate (13) is connected to the adjustment plate (6); a receiving groove (17) is provided on the chain beam track (2) at an end adjacent to the sprocket wheel (3) along the length direction; one end of the extension plate (12) is inserted into the receiving groove (17).
4. The cooling bed output chain beam track length adjustment device according to claim 1, characterized in that: The top screw bolt (7) is provided with a locking nut (14), and the locking nut (14) is screwed on both sides of the support seat (8) respectively; when the top screw bolt (7) is positioned, the two locking nuts (14) abut against both sides of the support seat (8) and are locked to prevent the top screw bolt (7) from moving.
5. The cooling bed output chain beam track length adjustment device according to claim 1, characterized in that: The adjustment plate (6) is provided with a long strip guide groove (9) whose depth is perpendicular to the chain beam (1), and the length direction of the guide groove (9) is parallel to the length direction of the chain beam (1).
6. The cooling bed output chain beam track length adjustment device according to claim 5, characterized in that: A guide bolt is slidably inserted in the guide groove (9), and the other end of the guide bolt is fixed to one side of the chain beam (1).
7. The cooling bed output chain beam track length adjustment device according to claim 6, characterized in that: The guide bolts are provided in two numbers, namely a first guide bolt (10) and a second guide bolt (5); the first guide bolt (10) cooperates with one end of the guide groove (9) to limit the maximum sliding distance of the guide groove (9).
8. The cooling bed output chain beam track length adjustment device according to claim 7, characterized in that: The central axes of the first guide bolt (10) and the second guide bolt (5) are located in the same plane.
9. The cooling bed output chain beam track length adjustment device according to claim 8, characterized in that: A matching block (15) is fixedly connected to one side of the adjacent end of the adjusting plate (6) and the top screw bolt (7), and the matching block (15) increases the abutment area between the top screw bolt (7) and the adjusting plate (6).
10. The cooling bed output chain beam track length adjustment device according to claim 9, characterized in that: The other end of the adjustment plate (6) is provided with a threaded hole; the sprocket (3) is internally sleeved with a connecting shaft (16), and one end of the connecting shaft (16) is provided with a flange; the adjustment plate (6) is fixedly connected to the flange of the connecting shaft (16) by bolts.
