Operating table for locomotive welded pipe bending

By designing a locomotive welded pipe operation table with automatic loading and bending mechanism, the problem of frequent loading and unloading of materials in the prior art is solved, and the automated processing of steel pipes is realized, and efficiency and convenience are improved.

CN222175494UActive Publication Date: 2024-12-17ZHANGJIAGANG HUACHENG LOCOMOTIVE PRECISION PIPE MFG
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Patent Information

Application Number
CN202420997283.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-17
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing locomotive welded pipe bend table requires frequent manual loading and unloading, which is inconvenient to use and affects efficiency.

Method used

An operating table including a bending table, a bending mechanism and a feeding mechanism is designed. The automatic feeding and unloading of steel pipes is achieved by setting up a storage mechanism and a push mechanism. The bracket and positioning mechanism are used to ensure the stable positioning of the steel pipes, and The steel pipe is loosened and pushed through the drive assembly.

Benefits of technology

Automatic loading and unloading of steel pipes is realized, which reduces manual participation, improves efficiency, and increases the convenience and stability of operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222175494U_ABST
Patent Text Reader

Abstract

The utility model discloses an operating table for locomotive welded pipe bending, which comprises a bending table, a bending mechanism arranged at one end of the bending table and a feeding mechanism arranged at the other end of the bending table and corresponding to the bending mechanism, and the feeding mechanism comprises a storage mechanism and a pushing mechanism; the storage mechanism comprises a protective cylinder arranged at one end of the top of the bending table, a conveying roller is arranged on the inner side of the protective cylinder, containing grooves matched with the steel pipes are evenly formed in the outer side of the conveying roller in the circumferential direction, and a second motor used for driving the conveying roller to rotate is arranged at one end of the protective cylinder. According to the operation table for locomotive welded pipe bending, the feeding mechanism corresponds to the bending mechanism, automatic feeding of steel pipes is conveniently achieved, the bent steel pipes can be ejected out during feeding, then automatic feeding and discharging are achieved, frequent manual participation is not needed, manpower is saved, and efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of locomotive welded pipe processing equipment, in particular to an operating table used for locomotive welded pipe bending. Background Art

[0002] Locomotive welded pipe refers to a kind of pipe made by cutting steel plates or steel strips into a certain length through welding process, and then rolling, cold bending, high-frequency welding and other processes. This kind of pipe has the characteristics of diversified shapes, excellent mechanical properties, stable and reliable quality and convenient construction and installation, so it plays an important role in locomotive manufacturing.

[0003] At present, locomotive welded pipes need to be bent into a specific degree of bending before they can be installed and used. However, the existing locomotive welded pipe bending machine requires frequent manual loading and unloading of steel pipes, which requires a large amount of manual participation, is not convenient to use, and affects efficiency.

[0004] Therefore, it is necessary to propose an operating table for locomotive welded pipe bending to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide an operating table for bending locomotive welded pipes, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] An operating table for bending locomotive welded pipes, comprising a bending table, a bending mechanism arranged at one end of the bending table, and a feeding mechanism arranged at the other end of the bending table and corresponding to the bending mechanism, wherein the feeding mechanism comprises a storage mechanism and a pushing mechanism;

[0008] The storage mechanism comprises a casing disposed at one end of the top of the bending table, a conveying roller is disposed on the inner side of the casing, and a receiving groove adapted to the steel pipe is uniformly disposed on the outer side of the conveying roller along the circumferential direction, a second motor for driving the conveying roller to rotate is disposed at one end of the casing, a storage barrel connected to the casing is disposed at the top of the casing, and an opening for the steel pipe to fall is disposed at the bottom of the casing;

[0009] The pushing mechanism includes a rotating rod arranged at the bottom of the bending table and corresponding to the storage mechanism, a first motor for driving the rotating rod to rotate is arranged on one side of the rotating rod, a first thread is arranged on the outer side of one end of the rotating rod, and a second movable frame that cooperates with the first thread is arranged at one end of the rotating rod close to the first thread, the upper end of the second movable frame extends to the top of the bending table and is provided with a pushing rod corresponding to the bottom of the casing and used for pushing the steel pipe.

[0010] Preferably, the bending mechanism includes a second bending roller fixedly arranged at one end of the top of the bending platform, a driving arm is arranged on the top of the second bending roller, and the end of the driving arm away from the second bending roller is rotatably connected to the first bending roller corresponding to the second bending roller, and the sides of the second bending roller and the first bending roller are provided with arc-shaped depressions adapted to the steel pipe, and a bending motor is arranged at one end of the bottom of the bending platform, and a bending shaft extending to above the second bending roller and coaxial with the second bending roller is arranged at the output end of the bending motor, and the top of the bending shaft is fixedly connected to the end of the driving arm close to the second bending roller, so that the bending motor drives the first bending roller to rotate around the second bending roller through the bending shaft and the driving arm.

[0011] Preferably, a bracket for supporting the steel pipe is provided at the top of the bending table corresponding to the bottom opening of the casing, and an arc-shaped depression matching the steel pipe is provided at the top of the bracket.

[0012] Preferably, a positioning mechanism for fixing the steel pipe is provided on the side of the bracket close to the bending mechanism, and the positioning mechanism includes a lower positioning plate arranged on the top of the bending table, an upper positioning plate is arranged above the lower positioning plate, and arc-shaped depressions adapted to the steel pipe are provided on opposite sides of the upper positioning plate and the inner side of the upper end of the upper positioning plate is movably connected with a positioning block for tightening the steel pipe.

[0013] Preferably, it also includes a driving component for driving the positioning block to rise and fall, the driving component including a connecting frame arranged at the top of the positioning block, a lifting arm extending to the bottom of the bending table is arranged at the end of the connecting frame, one side of the lower end of the lifting arm is rotatably connected to a guide wheel, the end of the rotating rod away from the first thread is provided with a second thread, the end of the rotating rod close to the second thread is provided with a first movable frame that threadably cooperates with the second thread, the side wall of the first movable frame is provided with a driving plate, one end of the side surface of the driving plate is horizontally provided with a flat groove, one end of the flat groove is obliquely provided with an inclined groove, and the guide wheel is movably cooperated with the flat groove and the inclined groove.

[0014] Preferably, the top of the driving plate and the bottom of the bending table are movably guided and matched by a linear guide rail.

[0015] Compared with the prior art, the utility model provides an operating table for locomotive welded pipe bending, which has the following beneficial effects:

[0016] The operating table for locomotive welded pipe bending is convenient for realizing automatic loading of steel pipes by correspondingly setting a feeding mechanism to the bending mechanism. The bent steel pipe can be ejected during loading, thereby realizing automatic loading and unloading. Frequent manual participation is not required, manpower is saved, and efficiency is improved. The positioning mechanism is convenient for positioning the steel pipe and increasing the stability of the steel pipe. The positioning mechanism cooperates with the driving component to loosen the bent steel pipe before loading, and the loading and unloading of the steel pipe can be realized after the loosening. The linkage arrangement with the feeding mechanism increases practicality and convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model from the bottom perspective;

[0019] Figure 3 It is a schematic diagram of the structure after the storage mechanism of the utility model is removed;

[0020] Figure 4 It is a schematic diagram of the structure of the utility model when the casing and the conveying roller are separated;

[0021] Figure 5 It is a structural schematic diagram of the push mechanism and drive assembly of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the upper positioning plate and the lower positioning plate of the utility model;

[0023] Figure 7 It is a structural schematic diagram of the bending mechanism of the utility model in a disassembled state.

[0024] In the figure: 1. bending table; 2. protective tube; 3. first bending roller; 4. second bending roller; 5. driving arm; 6. storage barrel; 7. pushing rod; 8. upper positioning plate; 9. bending motor; 10. driving plate; 11. rotating rod; 12. first motor; 13. first moving frame; 14. bracket; 15. lower positioning plate; 16. connecting frame; 17. conveying roller; 18. receiving groove; 19. second motor; 20. second moving frame; 21. first thread; 22. second thread; 23. positioning block; 24. lifting arm; 25. guide wheel; 26. inclined groove; 27. flat groove; 28. bending shaft. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-7As shown, an operating table for bending locomotive welded pipes comprises a bending table 1, a bending mechanism arranged at one end of the bending table 1, and a feeding mechanism arranged at the other end of the bending table 1 and corresponding to the bending mechanism, the bending mechanism comprises a second bending roller 4 fixedly arranged at one end of the top of the bending table 1, a driving arm 5 is arranged on the top of the second bending roller 4, an end of the driving arm 5 away from the second bending roller 4 is rotatably connected with a first bending roller 3 corresponding to the second bending roller 4, the sides of the second bending roller 4 and the first bending roller 3 are provided with arc-shaped depressions adapted to the steel pipe, a bending motor 9 is arranged at one end of the bottom of the bending table 1, a bending shaft 28 extending to the top of the second bending roller 4 and coaxial with the second bending roller 4 is arranged at the output end of the bending motor 9, the top of the bending shaft 28 is fixedly connected to the end of the driving arm 5 close to the second bending roller 4, so that the bending motor 9 drives the first bending roller 3 to rotate around the second bending roller 4 through the bending shaft 28 and the driving arm 5;

[0027] Furthermore, the feeding mechanism includes a storage mechanism and a pushing mechanism;

[0028] As an embodiment, the storage mechanism includes a casing 2 arranged at one end of the top of the bending table 1, a conveying roller 17 is arranged on the inner side of the casing 2, and a receiving groove 18 adapted to the steel pipe is evenly arranged on the outer side of the conveying roller 17 along the circumferential direction, a second motor 19 for driving the conveying roller 17 to rotate is arranged at one end of the casing 2, a storage barrel 6 connected to the casing 2 is arranged at the top of the casing 2, and an opening for the steel pipe to fall is arranged at the bottom of the casing 2;

[0029] As an embodiment, the pushing mechanism includes a rotating rod 11 arranged at the bottom of the bending table 1 corresponding to the storage mechanism, a first motor 12 for driving the rotating rod 11 to rotate is arranged on one side of the rotating rod 11, a first thread 21 is arranged on the outer side of one end of the rotating rod 11, and a second movable frame 20 threadably matched with the first thread 21 is arranged at one end of the rotating rod 11 close to the first thread 21, the upper end of the second movable frame 20 extends to the top of the bending table 1 and is provided with a pushing rod 7 corresponding to the bottom of the casing 2 and used for pushing the steel pipe.

[0030] Furthermore, a bracket 14 for supporting the steel pipe is provided at the top of the bending table 1 corresponding to the bottom opening of the casing 2, and an arc-shaped depression adapted to the steel pipe is provided at the top of the bracket 14.

[0031] Furthermore, a positioning mechanism for fixing the steel pipe is provided on one side of the bracket 14 close to the bending mechanism, and the positioning mechanism includes a lower positioning plate 15 arranged on the top of the bending table 1, and an upper positioning plate 8 is arranged above the lower positioning plate 15, and arc-shaped depressions adapted to the steel pipe are provided on opposite sides of the upper positioning plate 8 and the lower positioning plate 15, and a positioning block 23 for tightening the steel pipe is movably connected to the inner side of the upper end of the upper positioning plate 8.

[0032] Furthermore, it also includes a driving component for driving the positioning block 23 to rise and fall, the driving component includes a connecting frame 16 arranged at the top of the positioning block 23, the end of the connecting frame 16 is provided with a lifting arm 24 extending to the bottom of the bending table 1, one side of the lower end of the lifting arm 24 is rotatably connected to a guide wheel 25, the end of the rotating rod 11 away from the first thread 21 is provided with a second thread 22, the end of the rotating rod 11 close to the second thread 22 is provided with a first movable frame 13 threadably matched with the second thread 22, the side wall of the first movable frame 13 is provided with a driving plate 10, the top of the driving plate 10 is movably guided and matched with the bottom of the bending table 1 through a linear guide rail, one end of the side of the driving plate 10 is horizontally provided with a flat groove 27, one end of the flat groove 27 is obliquely provided with an inclined groove 26, and the guide wheel 25 is movably matched with the flat groove 27 and the inclined groove 26.

[0033] It should be noted that the utility model is an operating table for bending locomotive welded pipes. When in use, the steel pipe is stored in the storage barrel 6, and the steel pipe below falls to the top of the conveying roller 17 in the casing 2. The second motor 19 drives the conveying roller 17 to rotate. When the receiving groove 18 corresponds to the steel pipe, the steel pipe enters the receiving groove 18 and then rotates with the conveying roller 17. When the steel pipe corresponds to the bottom opening of the casing 2, the steel pipe falls onto the bracket 14, and then the first motor 12 is controlled to drive the rotating rod 11 to rotate. Under the action of the first thread 21 and the second thread 22, the second moving frame 20 and the first moving frame 13 are both displaced, and the front guide wheel 25 of the first moving frame 13 is located in the inclined groove 26. Therefore, when the driving plate 10 is driven to displace by the first moving frame 13, the guide wheel 25 will drive the fixed position through the lifting arm 24 and the connecting frame 16 under the action of the inclined groove 26. The positioning block 23 moves up, and then the fallen steel pipe is pushed between the upper positioning plate 8 and the lower positioning plate 15 by the pushing rod 7. After the positioning block 23 rises to a certain extent, the guide wheel 25 begins to be located in the flat groove 27. This section of the positioning block 23 stops moving until the steel pipe is pushed to a suitable displacement, and one end of the steel pipe passes through the gap between the second bending roller 4 and the first bending roller 3. Then the first motor 12 reverses, and the second moving frame 20 and the first moving frame 13 reversely move and reset, and the guide wheel 25 gradually enters the inclined groove 26 from the flat groove 27. When in the inclined groove 26, the positioning block 23 begins to move downward to press the steel pipe, and then the bending motor 9 is controlled to drive the driving arm 5 to rotate through the bending shaft 28. The driving arm 5 drives the first bending roller 3 to rotate around the second bending roller 4 to achieve bending of the steel pipe. The same is true for subsequent loading, and the loading will push out the bent steel pipe.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An operating table for bending locomotive welded pipes, comprising a bending table (1), a bending mechanism arranged at one end of the bending table (1), and a feeding mechanism arranged at the other end of the bending table (1) and corresponding to the bending mechanism, Features: The feeding mechanism includes a storage mechanism and a pushing mechanism; The storage mechanism comprises a casing (2) arranged at one end of the top of the bending table (1), a conveying roller (17) is arranged on the inner side of the casing (2), and a receiving groove (18) adapted to the steel pipe is evenly arranged on the outer side of the conveying roller (17) along the circumferential direction, a second motor (19) for driving the conveying roller (17) to rotate is arranged at one end of the casing (2), a storage barrel (6) connected to the casing (2) is arranged at the top of the casing (2), and an opening for the steel pipe to fall is arranged at the bottom of the casing (2); The pushing mechanism comprises a rotating rod (11) arranged at the bottom of the bending table (1) and corresponding to the storage mechanism, a first motor (12) for driving the rotating rod (11) to rotate is arranged on one side of the rotating rod (11), a first thread (21) is arranged on the outer side of one end of the rotating rod (11), a second movable frame (20) threadably matched with the first thread (21) is arranged at one end of the rotating rod (11) close to the first thread (21), the upper end of the second movable frame (20) extends to the top of the bending table (1) and is provided with a pushing rod (7) corresponding to the bottom of the casing (2) and used for pushing the steel pipe.

2. An operating table for locomotive welded pipe bending according to claim 1, Features: The bending mechanism comprises a second bending roller (4) fixedly arranged at one end of the top of the bending platform (1); a driving arm (5) is arranged at the top of the second bending roller (4); an end of the driving arm (5) away from the second bending roller (4) is rotatably connected to a first bending roller (3) corresponding to the second bending roller (4); the sides of the second bending roller (4) and the first bending roller (3) are provided with arc-shaped depressions adapted to the steel pipe; a bending motor (9) is arranged at one end of the bottom of the bending platform (1); a bending shaft (28) extending to the top of the second bending roller (4) and coaxial with the second bending roller (4) is arranged at the output end of the bending motor (9); the top of the bending shaft (28) is fixedly connected to an end of the driving arm (5) close to the second bending roller (4), so that the bending motor (9) drives the first bending roller (3) to rotate around the second bending roller (4) through the bending shaft (28) and the driving arm (5).

3. The operating table for locomotive welded pipe bending according to claim 1, Features: A bracket (14) for supporting the steel pipe is arranged at the top of the bending platform (1) corresponding to the bottom opening of the casing (2), and an arc-shaped depression matching the steel pipe is arranged at the top of the bracket (14).

4. The operating table for locomotive welded pipe bending according to claim 3, Features: A positioning mechanism for fixing the steel pipe is arranged on one side of the bracket (14) close to the bending mechanism, and the positioning mechanism comprises a lower positioning plate (15) arranged on the top of the bending table (1), an upper positioning plate (8) is arranged above the lower positioning plate (15), and arc-shaped recesses adapted to the steel pipe are arranged on opposite sides of the upper positioning plate (8) and the lower positioning plate (15), and a positioning block (23) for pressing the steel pipe is movably connected to the inner side of the upper end of the upper positioning plate (8).

5. An operating table for locomotive welded pipe bending according to claim 4, Features: The invention also comprises a driving assembly for driving the positioning block (23) to rise and fall, the driving assembly comprising a connecting frame (16) arranged at the top of the positioning block (23), a lifting arm (24) extending to the bottom of the bending table (1) being arranged at the end of the connecting frame (16), a guide wheel (25) being rotatably connected to one side of the lower end of the lifting arm (24), a second thread (22) being arranged at one end of the rotating rod (11) away from the first thread (21), a first movable frame (13) threadably matched with the second thread (22) being arranged at one end of the rotating rod (11) close to the second thread (22), a driving plate (10) being arranged on the side wall of the first movable frame (13), a flat groove (27) being arranged horizontally at one end of the side surface of the driving plate (10), an inclined groove (26) being arranged obliquely at one end of the flat groove (27), and the guide wheel (25) being movably matched with the flat groove (27) and the inclined groove (26).

6. An operating table for locomotive welded pipe bending according to claim 5, Features: The top of the driving plate (10) and the bottom of the bending platform (1) are movably guided and matched via a linear guide rail.