Spring standing machine

By designing a spring mounter containing multiple components, using the combined action of the drive motor, cylinder and jaw, the problems of poor continuity and low efficiency of spring mounter processing in the prior art are solved, and efficient continuous processing is achieved.

CN222175793UActive Publication Date: 2024-12-17东莞市昭浩精密五金制品有限公司
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Patent Information

Application Number
CN202323461407.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-17
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

During the existing spring erecting process, the processing is poor in continuity and low efficiency, and needs to be tested one by one and pre-placed on the load seat, which is time-consuming and labor-consuming.

Method used

A spring mounter is designed, including a base, drive motor, turntable, load-bearing assembly, feeding assembly, positioning assembly, mounting assembly and discharge assembly. The spring is conveyed through a dislocation vibration disc, which drives the motor rotation, cylinder extrusion and jaw clamping. to achieve continuous processing.

Benefits of technology

The continuity and efficiency of spring erecting treatment are improved, efficient continuous treatment of springs is achieved, and manual operation time and effort consumption are reduced.

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Abstract

The utility model relates to the technical field of spring processing, and discloses a spring standing machine which comprises a base, a rotating disc is fixedly installed at the output end of the top of a driving motor, bearing assemblies are arranged at the edge of the top of the rotating disc in an array mode, and an arc-shaped plate concentric with the rotating disc is fixedly installed at the top of the base. A feeding assembly, a positioning assembly, a standing assembly and a discharging assembly are sequentially arranged on the top of the base in the anticlockwise direction of the outer side of the arc-shaped plate. Springs to be subjected to standing treatment are conveyed to the feeding pipe through the staggered vibration disc, the feeding pipe conveys the springs to the inserting rods, then the driving motor drives the rotating disc to rotate, the feeding pipe continuously conveys the springs to the bearing assemblies arrayed on the edge of the rotating disc, the first air cylinder drives the pressing pipe to move downwards, and the inserting rods are sleeved with the pressing pipe; and the spring is extruded downwards to be subjected to standing treatment, so that the purposes of high spring standing treatment continuity and high treatment efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring processing, in particular to a spring setting machine. Background Art

[0002] The spring setting treatment is a process method in which the compression spring after heat treatment is compressed to the height under the working limit load or the compressed height (the tension spring is stretched to the length under the working limit load, and the torsion spring is twisted to the working limit torsion angle), and one or more short compressions (stretching, torsion) are performed to achieve the stabilization of the spring geometric dimensions as the main purpose.

[0003] In the conventional spring setting process, generally only one or more springs are tested at a time, and before the test, the spring needs to be set on the bearing seat in advance, which is time-consuming and labor-intensive, and the continuity of the process is poor, so further improvement can be made. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a spring setting machine, which has the advantages of high continuity in spring setting processing and high processing efficiency, and solves the problems of low continuity and low efficiency in spring setting processing.

[0006] (II) Technical solution

[0007] In order to achieve the purpose of high continuity and high processing efficiency of the spring setting process, the utility model provides the following technical solutions: a spring setting machine, including a base, a driving motor is fixedly installed on the top of the base, a turntable is fixedly installed on the top output end of the driving motor, a bearing assembly is arranged in an array at the top edge of the turntable, an arc-shaped plate concentric with the turntable is fixedly installed on the top of the base, the bearing assembly is located on the upper side of the arc-shaped plate, a feeding assembly, a positioning assembly, a setting assembly and a discharge assembly are arranged in sequence on the top of the base along the outer side of the arc-shaped plate in a counterclockwise direction, and the feeding assembly and the discharge assembly are respectively located on the side surfaces at both ends of the arc-shaped plate.

[0008] Preferably, the bearing assembly comprises a support plate arranged in an array at the top edge of the turntable, two groups of support columns are fixedly mounted on the surface of the support plate, an insertion rod is fixedly mounted on the top of the support column, and a card slot is opened on the surface of the support column.

[0009] Preferably, the feeding assembly includes a fixedly mounted bracket, two groups of feeding tubes are fixedly passed through the top of the bracket, one end of the feeding tube is connected to the offset vibration plate, and the other end of the feeding tube is located directly above the insertion rod, and the feeding tube is used to deliver the spring to the insertion rod.

[0010] Preferably, the positioning assembly includes a vertical slide rail 1 fixedly mounted on the top of the base, a slide seat 1 is slidably connected to the surface of the vertical slide rail 1, a drive motor is fixedly mounted on the surface of the slide seat 1, and two sets of sleeves are provided at the output end of the drive motor.

[0011] Preferably, the standing assembly includes a bracket 2 fixedly mounted on the top of the base, three groups of cylinders 1 are fixedly mounted on the top of the bracket 2, and a pressure tube is fixedly mounted on the bottom output end of the cylinder 1.

[0012] Preferably, the discharge assembly includes a bracket three fixedly mounted on the top of the base, a transverse slide rail is fixedly mounted on the top of the bracket three, a cylinder two is fixedly mounted on the end of the transverse slide rail, a vertical slide rail two is fixedly mounted on the output end of the cylinder two, the vertical slide rail two is slidably connected in the transverse slide rail, a slide seat two is slidably connected on the surface of the vertical slide rail two, a connecting plate is fixedly mounted on the surface of the slide seat two, two groups of clamps are provided on the surface of the connecting plate, a hopper is provided directly below the connecting plate, and the hopper is located directly below the right end of the arc plate.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a spring setting machine, which has the following beneficial effects:

[0015] The spring setting machine uses a dislocated vibrating plate to feed the spring to be set to a feeding pipe, and the feeding pipe feeds the spring to the insertion rod. The turntable is then driven to rotate by a driving motor, so that the feeding pipe continuously feeds the spring to the bearing assembly of the turntable edge array. The slide is then driven downward along the vertical slide rail by an external driving source, and the driving motor drives the sleeve to rotate, so that the sleeve is sleeved on the outside of the insertion rod, pressing the spring downward and driving the spring to rotate, so that the bottom end of the spring is stuck in the inside of the slot to limit the spring. Cylinder 1 drives the pressure tube to move downward, so that the pressure tube sleeve is set outside the insertion rod and presses the spring downward to fix the spring; cylinder 2 drives vertical slide rail 2 to move to the turntable, and then the external driving source drives slide seat 2 to move downward along vertical slide rail 2, and then clamps the fixed spring through the clamping claw. After that, the external driving source drives slide seat 2 to move upward along vertical slide rail 2, the output end of cylinder 2 contracts, and pulls vertical slide rail 2 to move outward. After that, the clamping claw releases the spring and makes it fall into the hopper. Thus, the purpose of high continuity and high processing efficiency of spring fixing is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a spring setting machine proposed by the utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of a turntable of a spring setting machine proposed by the utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of a bearing assembly of a spring setting machine proposed by the utility model;

[0019] Figure 4 This is a three-dimensional structural schematic diagram of a feeding assembly of a spring setting machine proposed by the utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of a positioning assembly of a spring setting machine proposed by the utility model;

[0021] Figure 6 This is a three-dimensional structural diagram of a setting component of a spring setting machine proposed by the utility model;

[0022] Figure 7 The utility model is a schematic diagram of the three-dimensional structure of a discharge assembly of a spring setting machine.

[0023] In the figure: 1. base; 2. drive motor; 3. turntable; 4. bearing assembly; 5. arc plate; 6. feeding assembly; 7. positioning assembly; 8. standing assembly; 9. discharging assembly; 41. support plate; 42. support column; 43. insertion rod; 44. slot; 61. bracket one; 62. feeding pipe; 71. vertical slide rail one; 72. slide seat one; 73. drive motor; 74. sleeve; 81. bracket two; 82. cylinder one; 83. pressure pipe; 91. bracket three; 92. horizontal slide rail; 93. cylinder two; 94. vertical slide rail two; 95. slide seat two; 96. connecting plate; 97. clamping claw; 98. hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1A spring setting machine includes a base 1, a driving motor 2 is fixedly installed on the top of the base 1, and the model of the driving motor 2 is: 130BYG350DH-0602. A turntable 3 is fixedly installed on the output end of the top of the driving motor 2, and a bearing assembly 4 is arranged in an array at the top edge of the turntable 3. An arc plate 5 concentric with the turntable 3 is fixedly installed on the top of the base 1, and the bearing assembly 4 is located on the upper side of the arc plate 5. A feeding assembly 6, a positioning assembly 7, a setting assembly 8 and a discharge assembly 9 are arranged in sequence along the outer side of the arc plate 5 in a counterclockwise direction on the top of the base 1. The feeding assembly 6 and the discharge assembly 9 are respectively located on the sides of the two ends of the arc plate 5.

[0026] See also Figure 2-3 The bearing assembly 4 includes a support plate 41 arranged in an array on the top edge of the turntable 3. Two groups of support columns 42 are fixedly installed on the surface of the support plate 41. A plug rod 43 is fixedly installed on the top of the support column 42. A card slot 44 is opened on the surface of the support column 42. The top of the plug rod 43 is conical, and a spring is sleeved on the outside of the plug rod 43 to accommodate the spring. The end of the spring is inserted into the card slot 44 to limit the spring.

[0027] See also Figure 4 The feeding assembly 6 includes a bracket 61 fixedly installed, and two groups of feeding pipes 62 are fixedly passed through the top of the bracket 61. One end of the feeding pipe 62 is connected to the offset vibration plate, and the other end of the feeding pipe 62 is located just above the insertion rod 43. The feeding pipe 62 is used to feed the spring to the insertion rod 43. The spring to be fixed is placed in the offset vibration plate, and the spring is fed into the feeding pipe 62 through the offset vibration plate, and then the spring is fed to the insertion rod 43 through the feeding pipe 62; the driving motor 2 drives the turntable 3 to rotate, so that the spring is continuously fed to the bearing assembly 4 of the top array of the turntable 3.

[0028] See also Figure 5 The positioning assembly 7 includes a vertical slide rail 71 fixedly mounted on the top of the base 1. A slide seat 72 is slidably connected to the surface of the vertical slide rail 71. A drive motor 73 is fixedly mounted on the surface of the slide seat 72. The drive motor model is Y31. Two sets of sleeves 74 are arranged at the output end of the drive motor 73. The slide seat 72 is driven downward by an external drive source, which can be a cylinder. The drive motor 73 drives the sleeve 74 to rotate, thereby squeezing the spring downward and driving the spring to rotate outside the insertion rod 43, and causing the bottom end of the spring to be stuck in the card slot 44.

[0029] See also Figure 6 The standing assembly 8 includes a bracket 2 81 fixedly mounted on the top of the base 1, three sets of cylinders 1 82 fixedly mounted on the top of the bracket 2 81, and a pressure pipe 83 fixedly mounted on the output end of the bottom of the cylinder 1 82. The pressure pipe 83 is driven downward by the cylinder 1 82, and the pressure pipe 83 is sleeved on the insertion rod 43, and the spring is pressed downward by the pressure pipe 83 to perform a standing process on the spring.

[0030] See also Figure 7 The discharge assembly 9 includes a bracket 3 91 fixedly mounted on the top of the base 1, a transverse slide rail 92 fixedly mounted on the top of the bracket 3 91, a cylinder 2 93 fixedly mounted on the end of the transverse slide rail 92, a vertical slide rail 2 94 fixedly mounted on the output end of the cylinder 2 93, the vertical slide rail 2 94 is slidably connected in the transverse slide rail 92, a slide seat 2 95 is slidably connected on the surface of the vertical slide rail 2 94, and the slide seat 2 95 is driven to slide along the vertical slide rail 2 94 by an external driving source, and the external driving source can be a cylinder; a connecting plate 96 is fixedly mounted on the surface of the connecting plate 96, two groups of clamping claws 97 are arranged on the surface of the connecting plate 96, and a hopper 98 is arranged directly below the connecting plate 96, and the hopper 98 is located directly below the right end of the arc plate 5.

[0031] Working principle: The spring to be fixed is fed to the feeding pipe 62 through the offset vibration plate, and the feeding pipe 62 feeds the spring to the insertion rod 43, and then the rotating disk 3 is driven to rotate by the driving motor 2, so that the feeding pipe 62 continuously feeds the spring to the bearing assembly 4 of the edge array of the rotating disk 3;

[0032] Then, the slide 72 is driven downward along the vertical slide rail 71 by an external driving source, and the driving motor 73 drives the sleeve 74 to rotate, so that the sleeve 74 is sleeved on the outside of the insertion rod 43, pressing the spring downward and driving the spring to rotate, so that the bottom end of the spring is stuck in the inside of the card slot 44, and the spring is limited;

[0033] Then, the pressure tube 83 is driven downward by the cylinder 1 82, so that the pressure tube 83 is sleeved on the outside of the insertion rod 43 and presses the spring downward to fix the spring;

[0034] Finally, the vertical slide rail 2 94 is driven to move toward the turntable 3 by the cylinder 2 93, and then the slide 2 95 is driven downward along the vertical slide rail 2 94 by an external driving source, and then clamped on the spring that has been set by the clamp 97. After that, the external driving source drives the slide 2 95 to move upward along the vertical slide rail 2 94, and the output end of the cylinder 2 93 contracts, pulling the vertical slide rail 2 94 outward. After that, the clamp 97 releases the spring, causing the spring to fall into the hopper 98.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spring setting machine, comprising a base (1), Features: A driving motor (2) is fixedly mounted on the top of the base (1); a turntable (3) is fixedly mounted on the output end of the top of the driving motor (2); a bearing assembly (4) is arranged in an array at the top edge of the turntable (3); an arc-shaped plate (5) concentric with the turntable (3) is fixedly mounted on the top of the base (1); the bearing assembly (4) is located on the upper side of the arc-shaped plate (5); a feeding assembly (6), a positioning assembly (7), a standing assembly (8) and a discharge assembly (9) are arranged in sequence on the top of the base (1) along the outer side of the arc-shaped plate (5) in a counterclockwise direction; the feeding assembly (6) and the discharge assembly (9) are respectively located on the side surfaces at both ends of the arc-shaped plate (5).

2. The spring setting machine according to claim 1, Features: The bearing assembly (4) comprises a support plate (41) arranged in an array on the top edge of the turntable (3), two groups of support columns (42) are fixedly mounted on the surface of the support plate (41), a plug rod (43) is fixedly mounted on the top of the support column (42), and a card slot (44) is opened on the surface of the support column (42).

3. The spring setting machine according to claim 2, Features: The feeding assembly (6) comprises a bracket (61) fixedly mounted thereon, two groups of feeding tubes (62) being fixedly mounted through the top of the bracket (61), one end of the feeding tube (62) being connected to the offset vibration plate, and the other end of the feeding tube (62) being located directly above the insertion rod (43), and the feeding tube (62) being used to feed the spring to the insertion rod (43).

4. The spring setting machine according to claim 1, Features: The positioning assembly (7) comprises a vertical slide rail (71) fixedly mounted on the top of the base (1); a slide seat (72) is slidably connected to the surface of the vertical slide rail (71); a drive motor (73) is fixedly mounted on the surface of the slide seat (72); and two sets of sleeves (74) are provided at the output end of the drive motor (73).

5. The spring setting machine according to claim 1, Features: The standing assembly (8) comprises a bracket 2 (81) fixedly mounted on the top of the base (1), three groups of cylinder 1 (82) are fixedly mounted on the top of the bracket 2 (81), and a pressure pipe (83) is fixedly mounted on the output end of the bottom of the cylinder 1 (82).

6. The spring setting machine according to claim 1, Features: The discharge assembly (9) comprises a bracket three (91) fixedly mounted on the top of the base (1); a transverse slide rail (92) is fixedly mounted on the top of the bracket three (91); a cylinder two (93) is fixedly mounted on the end of the transverse slide rail (92); a vertical slide rail two (94) is fixedly mounted on the output end of the cylinder two (93); the vertical slide rail two (94) is slidably connected in the transverse slide rail (92); a slide seat two (95) is slidably connected on the surface of the vertical slide rail two (94); a connecting plate (96) is fixedly mounted on the surface of the slide seat two (95); two groups of clamping claws (97) are arranged on the surface of the connecting plate (96); a hopper (98) is arranged directly below the connecting plate (96); and the hopper (98) is located directly below the right end of the arc plate (5).