Aluminum alloy die combination equipment
By using technical means such as oil cylinders and elastic cloth in aluminum alloy mold combination equipment, the problems of easy damage and poor material quality during the molding process are solved, and a more efficient and environmentally friendly aluminum alloy molding process is achieved, which improves the Productivity and safety.
Patent Information
- Application Number
- CN202420926752.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing aluminum alloy extrusion molds are prone to damage during the knocking process, and pores and internal defects are easily generated during the molding process, resulting in poor material quality and low efficiency.
An aluminum alloy mold combination equipment was designed, using oil cylinder accelerated molding to provide uniform and continuous pressure, reduce manual operation time and energy consumption, and reduce metal splashing and dust accumulation through elastic cloth and air pump, increasing the stability and use of the mold life.
It effectively improves the density and material quality of aluminum alloy, reduces labor costs and energy consumption, reduces mold damage and environmental pollution, and improves production efficiency and safety.
Smart Images

Figure CN222175912U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum profile production equipment, in particular to an aluminum alloy mold assembly equipment. Background Art
[0002] Aluminum alloy is an alloy composed of aluminum and other metal or non-metal elements. Aluminum alloy has excellent characteristics such as light weight, corrosion resistance and good plasticity. Aluminum alloy is widely used in various fields such as automobiles, aviation, construction and electronic equipment.
[0003] Aluminum alloy mold combination refers to a mold system composed of multiple aluminum alloy mold parts during the production process of aluminum alloy products. The preheated aluminum alloy is compacted and formed through the upper mold and the lower mold to obtain the required product shape and size.
[0004] At present, the aluminum alloy extrusion die is completed by repeatedly hitting the upper and lower dies of the die with a sledgehammer, which can easily cause the die to be damaged during the hitting process.
[0005] To this end, the utility model provides an aluminum alloy mold assembly device. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the equipment of an aluminum alloy mold assembly described in the utility model comprises a base; a support frame is fixedly connected to the top of the base; an oil cylinder is fixedly connected to the top of the support frame; the middle of the oil cylinder passes through the top of the support frame; a pressure plate is fixedly connected to the end of the oil cylinder; a lower mold is fixedly connected to the middle of the support frame; an upper mold is installed on the top of the lower mold; two pins are fixedly connected to the top of the lower mold; the two pins are arranged oppositely; two fixing holes are provided at the bottom of the upper mold; the oil cylinder can effectively accelerate the forming of the aluminum alloy, effectively reduce the operation time of manual compaction, and can effectively reduce Energy consumption is reduced, making aluminum alloy forming more environmentally friendly. The density of aluminum alloy can be effectively increased through the oil cylinder, and internal defects such as pores generated during the forming process of aluminum alloy materials can be effectively reduced, which can effectively improve the overall quality of the material. 12 can effectively provide uniform and continuous pressure to compact the aluminum alloy material in the mold evenly, reducing the problem of excessive impact or pressure on the mold during the forming process of aluminum alloy causing damage to the mold, effectively improving the production efficiency of aluminum alloy and reducing labor costs. The oil cylinder can increase the stability of the aluminum alloy production process, thereby improving the safety of the aluminum alloy production process.
[0008] Preferably, the side walls of the support frame are fixed with multiple groups of support plates; the multiple groups of support plates are arranged opposite to each other; two side walls of the support plates are fixed with elastic cloth; the other end of the elastic cloth is fixed with a support rod; the side walls of the support frame are fixed with multiple groups of fixing hooks; the elastic cloth is provided with two through holes; the two through holes are provided at one end close to the support rod; the elastic cloth can effectively reduce the splashing of metal under pressure during the forming process of aluminum alloy, and the elastic cloth can effectively block the metal splashing, effectively reduce the damage to the equipment caused by the metal splashing, and effectively reduce the pollution to the surrounding environment caused by the metal splashing, and can effectively reduce the dust and impurities from entering the mold, thereby increasing the comfort of the working environment.
[0009] Preferably, a fixing rod is fixedly connected to the top of the support frame; an air pump is fixedly connected to the end of the fixing rod; an exhaust pipe is fixedly connected to the bottom of the air pump; an air outlet pipe is fixedly connected to the end of the exhaust pipe; a plurality of air outlet holes are opened in the middle of the air outlet pipe; by blowing the air flow to the mold surface, dust and impurities on the mold can be effectively reduced, and the problem of scratches and wear caused by the accumulation of dust and impurities on the mold can be effectively reduced, and moisture and water vapor can be effectively reduced during the production process, which can effectively increase the drying time of the mold and effectively reduce the accumulation of water inside the mold, thereby effectively reducing the corrosion and rust problems on the mold surface.
[0010] Preferably, a heating wire is fixedly connected to the middle part of the upper mold; a protective plate is fixedly connected to the middle part of the upper mold; the protective plate is fixedly connected to the corresponding heating wire position; the protective plate is fixedly connected to the outside of the heating wire; the heating wire is protected by the protective plate, and the mold can be effectively preheated and insulated under low temperature environment through the heating wire, effectively increasing the fluidity and forming performance of the metal, effectively reducing the quality and efficiency of metal forming caused by too low temperature, and effectively reducing the adhesion and friction of the metal caused by too low temperature, effectively reducing the wear on the mold surface, thereby increasing the service life of the mold.
[0011] Preferably, a plurality of groups of telescopic hoses are fixedly connected to the middle part of the air outlet pipe; the plurality of groups of telescopic hoses are fixedly connected to the corresponding air outlet positions; a guide cover is fixedly connected to the end of the telescopic hose; the direction and angle of air blowing can be effectively adjusted by extending and retracting the telescopic hose, which can effectively make the air blowing more flexible, and can blow and clean different parts of the mold surface, effectively reducing the restrictions on air blowing to the mold, and the guide cover can make the wind flow more evenly distributed on the mold surface, and can effectively reduce the high temperature generated by the mold, effectively reduce the thermal deformation of the mold, and improve the stability of the mold.
[0012] Preferably, a storage groove is provided in the middle of the support plate; an elastic rod is fixedly connected to the side wall of the storage groove; the elastic rod is arranged in an arc shape; the elastic cloth can be effectively stored through the storage groove, effectively reducing the elastic cloth from being exposed to the air for a long time when not in use, effectively reducing the contamination of the elastic cloth by dust and dirt, and the elastic cloth can be fixed after being stored by the elastic rod, which can effectively reduce the elastic cloth from loosening and falling inside the storage groove, effectively fix the elastic cloth to reduce scattering, and effectively increase the service life of the elastic cloth.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The aluminum alloy mold assembly equipment described in the utility model can effectively accelerate the forming of aluminum alloy through the oil cylinder, effectively reduce the operation time of manual compaction, and effectively reduce energy consumption, thereby making the aluminum alloy forming more environmentally friendly. The oil cylinder can effectively increase the density of the aluminum alloy, effectively reduce the internal defects such as pores generated during the forming process of the aluminum alloy material, effectively improve the overall quality of the material, effectively improve the production efficiency of the aluminum alloy and reduce labor costs. The oil cylinder can increase the stability of the aluminum alloy production process, thereby improving the safety of the aluminum alloy production process.
[0015] 2. The aluminum alloy mold combination equipment described in the utility model can effectively reduce the splashing of metal caused by pressure during the aluminum alloy forming process through the elastic cloth, and can effectively block the metal splashing through the elastic cloth, effectively reducing the damage to the equipment caused by the metal splashing, and effectively reducing the pollution to the surrounding environment caused by the metal splashing, and can effectively reduce the dust and impurities from entering the mold, thereby increasing the comfort of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a stereoscopic diagram of an aluminum alloy mold assembly device in the utility model;
[0018] Figure 2 It is a structural schematic diagram of the oil cylinder in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the elastic cloth in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the air outlet pipe in the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the heating wire in the utility model;
[0022] In the figure: 1. base; 11. support frame; 12. oil cylinder; 13. pressure plate; 14. lower mold; 15. upper mold; 16. pin; 17. fixing hole; 2. support plate; 21. elastic cloth; 22. support rod; 23. through hole; 24. fixing hook; 3. fixing rod; 31. air pump; 32. exhaust pipe; 33. outlet pipe; 34. outlet hole; 4. heating wire; 41. protective plate; 5. telescopic hose; 51. air deflector; 6. storage slot; 61. elastic rod; 7. filter. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 , Figure 2 , Figure 4 As shown, an aluminum alloy mold assembly device described in an embodiment of the utility model comprises a base 1; a support frame 11 is fixedly connected to the top of the base 1; a cylinder 12 is fixedly connected to the top of the support frame 11; the middle of the cylinder 12 passes through the top of the support frame 11; a pressing plate 13 is fixedly connected to the end of the cylinder 12; a lower mold 14 is fixedly connected to the middle of the support frame 11; an upper mold 15 is installed on the top of the lower mold 14; two pins 16 are fixedly connected to the top of the lower mold 14; the two pins 16 are arranged oppositely; two fixing holes 17 are provided at the bottom of the upper mold 15; when working, the upper mold 15 and the lower mold 14 are placed on the base 1, the upper mold 15 is installed on the top of the lower mold 14, the two fixing holes 17 provided at the bottom of the upper mold 15 are aligned with the pins 16 at the corresponding positions, the pins 16 are inserted into the middle of the fixing holes 17 to fix the upper mold 15 and the lower mold 14, and the cylinder 12 is opened to make the cylinder 1 2 is lowered downward, the mold is compacted by the pressing plate 13, and the oil cylinder 12 can be repeatedly raised and lowered until the mold is compacted. The oil cylinder 12 can effectively accelerate the forming of the aluminum alloy, effectively reduce the operation time of manual compaction, and effectively reduce energy consumption, thereby making the aluminum alloy forming more environmentally friendly. The oil cylinder 12 can effectively increase the density of the aluminum alloy, effectively reduce the internal defects such as pores generated during the forming process of the aluminum alloy material, and effectively improve the overall quality of the material. The oil cylinder 12 can effectively provide uniform and continuous pressure, so that the aluminum alloy material in the mold is uniformly compacted, and the problem of excessive impact or pressure on the mold caused by the aluminum alloy during the forming process is reduced, effectively improving the production efficiency of the aluminum alloy and reducing labor costs. The oil cylinder 12 can increase the stability of the aluminum alloy production process, thereby improving the safety of the aluminum alloy production process.
[0025] like Figure 1 and Figure 3As shown, the side wall of the support frame 11 is fixed with multiple groups of support plates 2; the multiple groups of support plates 2 are arranged oppositely; two side walls of the support plates 2 are fixed with elastic cloth 21; the other end of the elastic cloth 21 is fixed with a support rod 22; the side wall of the support frame 11 is fixed with multiple groups of fixing hooks 24; the elastic cloth 21 is provided with two through holes 23; the two through holes 23 are provided at one end close to the support rod 22; during operation, the elastic cloth 21 is stretched, and the two through holes 23 close to the end of the elastic cloth 21 are passed through the corresponding fixing hooks 24 positions, so that one end of the elastic cloth 21 is fixed to the side wall of the support frame 11, and the two sides of the support frame 11 are protected by the elastic cloth 21. The elastic cloth 21 can effectively reduce the splashing of the metal under pressure during the forming process of the aluminum alloy, and the elastic cloth 21 can effectively block the metal splashing, effectively reduce the damage to the equipment caused by the metal splashing, and effectively reduce the pollution of the surrounding environment caused by the metal splashing, and can effectively reduce the dust and impurities from entering the mold, thereby increasing the comfort of the working environment.
[0026] like Figure 1 and Figure 4 As shown, a fixing rod 3 is fixedly connected to the top of the support frame 11; an air pump 31 is fixedly connected to the end of the fixing rod 3; an exhaust pipe 32 is fixedly connected to the bottom of the air pump 31; an outlet pipe 33 is fixedly connected to the end of the exhaust pipe 32; a plurality of air outlet holes 34 are provided in the middle of the outlet pipe 33; when working, during the aluminum alloy forming process, the air pump 31 is powered on and turned on, so that the airflow generated inside the air pump 31 is discharged through the exhaust pipe 32, and the airflow is discharged to the middle of the outlet pipe 33 through the exhaust pipe 32, and the gas is discharged and blown to the mold position through the plurality of air outlet holes 34. By blowing the airflow to the mold surface, dust and impurities on the mold can be effectively reduced, and the problem of scratches and wear caused by the accumulation of dust and impurities on the mold can be effectively reduced. In addition, moisture and water vapor can be effectively reduced during the production process, and the drying time of the mold can be effectively increased, and the accumulation of water inside the mold can be effectively reduced, thereby effectively reducing the corrosion and rust problems on the mold surface.
[0027] like Figure 5As shown, a heating wire 4 is fixedly connected to the middle of the upper mold 15; a protective plate 41 is fixedly connected to the middle of the upper mold 15; the protective plate 41 is fixedly connected to the position corresponding to the heating wire 4; the protective plate 41 is fixedly connected to the outside of the heating wire 4; when working, the molten metal is poured into the upper mold 15 from the top injection port, and in the process of aluminum alloy forming, the heating wire 4 is energized to generate heat, and the heat heats the molten metal through the upper mold 15, and the heating wire 4 is protected by the protective plate 41. The heating wire 4 can effectively preheat and keep the mold warm in a low temperature environment, effectively increase the fluidity and forming performance of the metal, effectively reduce the quality and efficiency of metal forming caused by too low temperature, and effectively reduce the adhesion and friction of the metal caused by too low temperature, effectively reduce the wear on the mold surface, thereby increasing the service life of the mold.
[0028] like Figure 1 and Figure 4 As shown, a plurality of groups of telescopic hoses 5 are fixedly connected to the middle of the air outlet pipe 33; the plurality of groups of telescopic hoses 5 are fixedly connected to the corresponding positions of the air outlet holes 34; a guide cover 51 is fixedly connected to the end of the telescopic hose 5; during operation, air flows out from the plurality of air outlet holes 34, stretching the telescopic hose 5 to extend the guide cover 51 to a specified length, and the air flows through the telescopic hose 5 and blows toward the mold position from the end of the guide cover 51. The guide cover 51 can effectively concentrate the wind force, and the direction and angle of the blowing can be effectively adjusted by extending and retracting the telescopic hose 5, which can effectively make the blowing more flexible, and can blow and clean different parts of the mold surface, effectively reducing restrictions on the blowing of the mold, and the guide cover 51 can make the wind flow more evenly distributed on the mold surface, and can effectively reduce the high temperature generated by the mold, effectively reduce the thermal deformation of the mold, and improve the stability of the mold.
[0029] like Figure 3 As shown, a storage groove 6 is opened in the middle of the support plate 2; an elastic rod 61 is fixedly connected to the side wall of the storage groove 6; the elastic rod 61 is arranged in an arc shape; when working, the elastic cloth 21 is taken out from the middle of the fixing hook 24 through the through hole 23, and the elastic cloth 21 that is not fixed produces elastic contraction, and the elastic cloth 21 is rolled up by one end of the support rod 22 and placed in the middle of the two storage grooves 6. When the support rod 22 is placed in the middle of the two storage grooves 6, the elastic rod 61 is elastically bent by one end of the elastic rod 61, and the elastic rod After 61 produces elastic restoration, the retracted elastic cloth 21 is fixed. The elastic cloth 21 can be effectively stored through the storage groove 6, which effectively reduces the elastic cloth 21 being exposed to the air for a long time when not in use, and effectively reduces the elastic cloth 21 from being contaminated by dust and dirt. The elastic cloth 21 is stored and then fixed by the elastic rod 61, which can effectively reduce the elastic cloth 21 from loosening and falling inside the storage groove 6, effectively fix the elastic cloth 21 to reduce scattering, and effectively increase the service life of the elastic cloth 21.
[0030] like Figure 4 As shown, a filter screen 7 is installed in the middle of the air guide cover 51; the filter screen 7 is fixedly connected to the middle of the air guide cover 51; when working, the airflow is blown to the template position through the end of the air guide cover 51, and the impurities in the airflow are filtered through the filter screen 7. The filter screen 7 can effectively reduce the dust and impurities entering the interior of the air guide cover 51, effectively reduce the accumulation of dust and impurities in the air guide cover 51, effectively reduce the dust and impurities in the air guide cover 51 through the airflow to be discharged into the molten metal material, and effectively reduce the dust and impurities entering the metal material to cause the product surface to be uneven.
[0031] During operation, the upper mold 15 and the lower mold 14 are placed on the base 1, and the upper mold 15 is installed on the top of the lower mold 14. The two fixing holes 17 opened at the bottom of the upper mold 15 are aligned with the pins 16 at the corresponding positions, and the pins 16 are inserted into the middle of the fixing holes 17 to fix the upper mold 15 and the lower mold 14. After the oil cylinder 12 is opened, the oil cylinder 12 is lowered downward, and the mold is compacted by the pressing plate 13. The oil cylinder 12 can be repeatedly raised and lowered until the mold is compacted. The elastic cloth 21 is stretched, and the two through holes 23 near the end of the elastic cloth 21 are passed through the corresponding fixing hooks 24 positions, so that one end of the elastic cloth 21 is fixed to the side wall of the support frame 11, and the two sides of the support frame 11 are protected by the elastic cloth 21. During the aluminum alloy forming process, the air pump 31 is powered on and turned on, so that the airflow generated inside the air pump 31 is discharged through the exhaust pipe 32, and the airflow is discharged to the middle of the outlet pipe 33 through the exhaust pipe 32, and the gas is discharged to the mold position through multiple groups of outlet holes 34. , the molten metal is poured in from the injection port at the top of the upper mold 15. In the process of aluminum alloy forming, the heating wire 4 is energized to generate heat, and the heat heats the molten metal through the upper mold 15. The airflow flows out from the multiple groups of air outlet holes 34, and the telescopic hose 5 is stretched to make the air guide cover 51 extend to a specified length. The airflow passes through the telescopic hose 5 and blows from the end of the air guide cover 51 to the mold position. The air guide cover 51 can effectively concentrate the wind force. The elastic cloth 21 is taken out from the middle of the fixing hook 24 through the through hole 23, and the elastic cloth 21 that is not fixed produces elastic contraction. The elastic cloth 21 is rolled up by one end of the support rod 22 and placed in the middle of the two storage grooves 6. When the support rod 22 is placed in the middle of the two storage grooves 6, the elastic rod 61 is elastically bent by one end of the elastic rod 61, and the elastic rod 61 is fixed after elastic reset. The airflow is blown to the template position through the end of the air guide cover 51, and the impurities in the airflow are filtered through the filter 7.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum alloy mold assembly device, comprising a base (1); characterized in that: The top of the base (1) is fixedly connected to a support frame (11); the top of the support frame (11) is fixedly connected to an oil cylinder (12); the middle of the oil cylinder (12) passes through the top of the support frame (11); the end of the oil cylinder (12) is fixedly connected to a pressing plate (13); the middle of the support frame (11) is fixedly connected to a lower mold (14); the top of the lower mold (14) is equipped with an upper mold (15); the top of the lower mold (14) is fixedly connected to two pins (16); the two pins (16) are arranged opposite to each other; and the bottom of the upper mold (15) is provided with two fixing holes (17).
2. The aluminum alloy mold assembly device according to claim 1, characterized in that: The side wall of the support frame (11) is fixedly connected to a plurality of support plates (2); the plurality of support plates (2) are arranged opposite to each other; elastic cloths (21) are fixedly connected to the side walls of two support plates (2); the other end of the elastic cloth (21) is fixedly connected to a support rod (22); the side wall of the support frame (11) is fixedly connected to a plurality of fixing hooks (24); the elastic cloth (21) is provided with two through holes (23); the two through holes (23) are provided at one end close to the support rod (22).
3. The aluminum alloy mold assembly device according to claim 2, characterized in that: A fixing rod (3) is fixedly connected to the top of the support frame (11); an air pump (31) is fixedly connected to the end of the fixing rod (3); an exhaust pipe (32) is fixedly connected to the bottom of the air pump (31); an exhaust pipe (33) is fixedly connected to the end of the exhaust pipe (32); and a plurality of exhaust holes (34) are provided in the middle of the exhaust pipe (33).
4. The aluminum alloy mold assembly device according to claim 3, characterized in that: A heating wire (4) is fixedly connected to the middle of the upper mold (15); a protective plate (41) is fixedly connected to the middle of the upper mold (15); the protective plate (41) is fixedly connected to a position corresponding to the heating wire (4); the protective plate (41) is fixedly connected to the outside of the heating wire (4).
5. The aluminum alloy mold assembly device according to claim 4, characterized in that: A plurality of groups of telescopic hoses (5) are fixedly connected to the middle of the air outlet pipe (33); the plurality of groups of telescopic hoses (5) are fixedly connected to positions corresponding to the air outlet holes (34); and a flow guide cover (51) is fixedly connected to the end of the telescopic hose (5).
6. The aluminum alloy mold assembly device according to claim 5, characterized in that: A storage groove (6) is provided in the middle of the support plate (2); an elastic rod (61) is fixedly connected to the side wall of the storage groove (6); and the elastic rod (61) is arranged in an arc shape.
