Efficient slag remover for zinc alloy machining

Abstract

The utility model relates to an efficient slag remover for zinc alloy processing, which relates to the technical field of slag removal equipment for zinc alloy processing and comprises a support plate, electric slide rails mounted on two sides of the surface of the support plate, a forming die arranged on the surface of the support plate, support columns fixedly mounted at output ends of the electric slide rails, and a connecting rod slidably mounted between the support columns. A discharging barrel is installed on the connecting rod, a first servo motor used for driving the connecting rod is installed at the upper end of the supporting column, a rotatable slag removal assembly is installed on the connecting rod, the position of the filtering frame can be flexibly adjusted through the rotatable slag removal assembly, and filtered slag can automatically fall into the slag collecting box; and meanwhile, the cam knocks the filter frame in a reciprocating mode, the slag in the filter frame can conveniently fall into the filter frame, it is avoided that disintegrating slag remains and influences the filtering quality, the position of a discharging barrel is flexibly adjusted through a first servo motor and a threaded rod, and the situation that the discharging barrel makes contact with oxygen, generates zinc slag and influences the product quality is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of zinc alloy processing slag removal equipment, in particular to a high-efficiency slag removal machine used for zinc alloy processing. Background Art

[0002] The production of zinc alloy blocks is based on zinc, and other elements are added together into a dissolving furnace to melt into a zinc alloy solution; the solution is then introduced into a mold and cooled to form. When the zinc alloy liquid casting liquid is injected into the forming mold, an oxide layer is easily formed due to the contact of the surface with the air, so that a layer of slag is formed on the surface of the zinc alloy casting liquid. Therefore, workers need to be arranged to perform slag removal work beside the production conveyor line to make the produced zinc alloy blocks higher. However, the existing slag removal machine is not convenient for automatic dumping when entering the slag removal, and some broken slag will adhere to the filter frame during dumping, affecting the filtration quality. Utility Model Content

[0003] In order to overcome the technical defects of the prior art, the utility model provides a high-efficiency slag remover for zinc alloy processing, which has the function of automatically dumping the slag to prevent the slag from adhering to the filter frame and affecting the filtering quality.

[0004] The technical solution adopted by the utility model is: it includes a support plate, electric slide rails are installed on both sides of the support plate surface, a molding mold is provided on the support plate surface and between the electric slide rails, a support column is fixedly installed at the output end of the electric slide rail, the position of the support column is adjusted by the electric slide rail, a connecting rod is slidably installed between the support columns, a discharge barrel is installed on the connecting rod, a first servo motor for driving the connecting rod is installed on the upper end of the support column, and a rotatable slag removal component is installed on the connecting rod.

[0005] Preferably, in order to facilitate the rotation of the rotating shaft, the rotatable slag removal assembly includes a mounting plate, the mounting plate is fixedly mounted on the connecting rod and is located on both sides of the discharge barrel, a rotating shaft is rotatably mounted between the mounting plates, a connecting plate is mounted on the rotating shaft, a second servo motor is mounted on one side of the mounting plate, and the output end of the second servo motor is fixedly connected to the rotating shaft. The second servo motor rotates to drive the rotating shaft to rotate, and the connecting plate rotates.

[0006] Preferably, in order to adjust the position of the filter frame, an electric telescopic rod is installed on the connecting plate, and the filter frame is fixedly installed on the output end of the electric telescopic rod. The position of the filter frame is adjusted by extending and retracting the electric telescopic rod, and a driving gear is installed on the other end of the rotating shaft, and a driven gear is meshed with the driving gear.

[0007] Preferably, in order to facilitate the reciprocating rotation of the cam, the driving gear and the driven gear are installed with gear rods arranged in an array, a rotating rod is rotatably installed between the mounting plates, one end of the rotating rod extends to one side of the mounting plate, and a rotating gear is fixedly installed on the rotating rod, the rotating gear is meshed with the gear rod, and a cam is installed on the rotating rod, the rotating shaft rotates, the driving gear rotates, driving the driven gear to rotate, the gear rod rotates, driving the rotating gear to reciprocate, the rotating rod rotates reciprocatingly, and the cam rotates reciprocatingly.

[0008] Preferably, in order to adjust the height of the connecting rod, a sliding groove is opened on the support column, and a threaded rod is rotatably installed inside the sliding groove, one end of the threaded rod is fixedly connected to the output end of the first servo motor, and both ends of the connecting rod are slidably clamped in the sliding groove, and both ends of the connecting rod are threadedly connected to the threaded rod, and the threaded rod is driven to rotate by the rotation of the first servo motor, and the connecting rod moves along the sliding groove, thereby adjusting the position of the discharge barrel.

[0009] Preferably, in order to facilitate adding raw materials into the discharge barrel, the discharge barrel is provided with a feed port, and the feed port is provided with a check valve.

[0010] Preferably, in order to facilitate smoother material discharge, the lower end of the discharge barrel is conical.

[0011] Preferably, in order to facilitate the collection of filtered slag, a slag collection box is placed on the surface of the support plate and on one side of the electric slide rail, and a support frame is fixedly installed on the lower surface of the support plate.

[0012] The beneficial effects of the utility model are as follows: through the rotatable slag removal component, the position of the filter frame can be flexibly adjusted to facilitate filtering and slag removal, and the filtered slag can be automatically dropped into the slag collection box. When the filter frame is rotated, the slag inside the filter frame can fall into the slag collection box under the action of gravity. At the same time, the cam reciprocates to knock the filter frame, which is convenient for the slag inside the filter frame to fall into, avoiding residual broken slag that affects the filtering quality. Through the first servo motor and the threaded rod, the position of the discharge barrel can be flexibly adjusted to reduce contact with oxygen, reduce the generation of zinc slag, and affect product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the rear view angle of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the utility model from the right side perspective;

[0015] Figure 3 It is a structural schematic diagram of the utility model from the left side perspective;

[0016] Figure 4 It is a structural schematic diagram of the rotatable slag removal component of the utility model;

[0017] Figure 5 for Figure 4 A local enlarged schematic diagram of point A.

[0018] Explanation of the accompanying drawings: In the figure: 1. support plate; 2. electric slide rail; 3. support column; 4. connecting rod; 5. rotatable slag removal component; 501. mounting plate; 502. rotating shaft; 503. second servo motor; 504. connecting plate; 505. electric telescopic rod; 506. filter frame; 507. driving gear; 508. driven gear; 509. gear rod; 510. rotating rod; 511. rotating gear; 512. cam; 6. discharge barrel; 7. first servo motor; 8. slide groove; 9. threaded rod; 10. feed port; 11. slag collecting box; 12. support frame; 13. check valve; 14. molding mold. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings:

[0020] like Figure 1-Figure 5 As shown, the present embodiment provides a high-efficiency slag removal machine for zinc alloy processing, including a support plate 1, electric slide rails 2 are installed on both sides of the surface of the support plate 1, a forming mold 14 is provided on the surface of the support plate 1 and between the electric slide rails 2, a support column 3 is fixedly installed at the output end of the electric slide rail 2, the position of the support column 3 is adjusted by the electric slide rail 2, a connecting rod 4 is slidably installed between the support columns 3, a discharge barrel 6 is installed on the connecting rod 4, a first servo motor 7 for driving the connecting rod 4 is installed on the upper end of the support column 3, a rotatable slag removal component 5 is installed on the connecting rod 4, the rotatable slag removal component 5 is convenient for slag removal, and also convenient for automatic dumping of crushed slag, saving manpower and improving slag removal efficiency.

[0021] The rotatable slag removal component 5 includes a mounting plate 501, which is fixedly mounted on the connecting rod 4 and located on both sides of the discharge barrel 6. A rotating shaft 502 is rotatably mounted between the mounting plates 501, and a connecting plate 504 is mounted on the rotating shaft 502. A second servo motor 503 is mounted on one side of the mounting plate 501, and the output end of the second servo motor 503 is fixedly connected to the rotating shaft 502. The second servo motor 503 rotates to drive the rotating shaft 502 to rotate, and the connecting plate 504 rotates. An electric telescopic rod 505 is mounted on the connecting plate 504, and a filter frame 506 is fixedly mounted on the output end of the electric telescopic rod 505. The electric telescopic rod 505 is extended and retracted to adjust the position of the filter frame 506, so that the filter frame 506 can be filtered. The rotating shaft 502 is rotated to make the filter frame 506 present a certain angle, so that the broken slag inside the filter frame 506 falls into the waste slag collection box under the action of gravity. The rotating shaft 502 A driving gear 507 is installed at the other end, and a driven gear 508 is meshed on the driving gear 507. Tooth rods 509 arranged in an array are installed on the driving gear 507 and the driven gear 508. A rotating rod 510 is rotatably installed between the mounting plates 501. One end of the rotating rod 510 extends to one side of the mounting plate 501, and a rotating gear 511 is fixedly installed on the rotating rod 510. The rotating gear 511 meshes with the tooth rod 509. A cam 512 is installed on the rotating rod 510. When the rotating shaft 502 rotates, the driving gear 507 rotates, driving the driven gear 508 to rotate, the tooth rod 509 rotates, driving the rotating gear 511 to rotate back and forth, the rotating rod 510 rotates back and forth, and the cam 512 rotates back and forth, so that the cam 512 can knock the filter frame 506 to vibrate the filter frame 506, thereby facilitating the debris to fall into the waste debris collection box and preventing the debris from adhering to the filter frame 506 and affecting the filtering quality.

[0022] A slide groove 8 is provided on the support column, and a threaded rod 9 is rotatably installed inside the slide groove 8. One end of the threaded rod 9 is fixedly connected to the output end of the first servo motor 7. Both ends of the connecting rod 4 are slidably clamped in the slide groove 8, and both ends of the connecting rod 4 are threadedly connected to the threaded rod 9. The first servo motor 7 rotates to drive the threaded rod 9 to rotate, and the connecting rod 4 moves along the slide groove 8, so as to adjust the position of the discharge barrel 6, reduce the contact between the zinc alloy solution and oxygen, thereby reducing the generation of zinc slag and improving the quality of the zinc alloy. A feed port 10 is provided on the discharge barrel 6, through which it is convenient to add a suitable zinc alloy solution into the discharge barrel 6. A check valve 13 is provided on the feed port 10. The lower end of the discharge barrel 6 is conical, so that the zinc alloy can easily and smoothly fall into the molding mold 14. A slag collecting box 11 is placed on the surface of the support plate 1 and on one side of the electric slide rail 2, and a support frame 12 is fixedly installed on the lower surface of the support plate 1.

[0023] When the utility model is in use, the first servo motor 7 is started to drive the threaded rod 9 to rotate, the connecting rod 4 moves along the slide groove 8, the discharge barrel 6 is adjusted to a suitable position, and a suitable zinc alloy solution is added to the inside of the discharge barrel 6 through the feed port 10, the electric telescopic rod 505 is started, the filter frame 506 is adjusted to a suitable position, the electric slide rail 2 is started, the discharge barrel 6 and the position of the rotatable filter assembly are moved, so as to facilitate the uniform discharge of the zinc alloy solution inside the molding die 14, and the slag is removed. When the slag inside the filter frame 506 needs to be cleaned, the second servo motor is started. The machine 503 rotates the rotating shaft 502 so that the filter frame 506 is at a certain angle, which is convenient for the debris to fall into the slag collection box 11 under the action of gravity, the driving gear 507 rotates, driving the driven gear 508 to rotate, the gear rod 509 rotates, driving the rotating gear 511 to reciprocate, the rotating rod 510 reciprocates, and the cam 512 reciprocates, so that the cam 512 can knock the filter frame 506, causing the filter frame 506 to vibrate, thereby facilitating the debris to fall into the waste residue collection box and preventing the debris from adhering to the filter frame 506 and affecting the filtering quality.

[0024] The above shows and describes the basic principles, main features and characteristics of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.

Claims

1. A high-efficiency slag remover for zinc alloy processing, comprising a support plate (1), electric slide rails (2) are installed on both sides of the surface of the support plate (1), a forming mold (14) is provided on the surface of the support plate (1) and between the electric slide rails (2), and a support column (3) is fixedly installed at the output end of the electric slide rail (2), characterized in that: A connecting rod (4) is slidably mounted between the support columns (3), a discharging barrel (6) is mounted on the connecting rod (4), a first servo motor (7) for driving the connecting rod (4) is mounted on the upper end of the support column (3), and a rotatable slag removal component (5) is mounted on the connecting rod (4).

2. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that: The rotatable slag removal component (5) comprises a mounting plate (501), wherein the mounting plate (501) is fixedly mounted on the connecting rod (4) and is located on both sides of the discharge barrel (6), a rotating shaft (502) is rotatably mounted between the mounting plates (501), a connecting plate (504) is mounted on the rotating shaft (502), a second servo motor (503) is mounted on one side of the mounting plate (501), and an output end of the second servo motor (503) is fixedly connected to the rotating shaft (502).

3. The high-efficiency slag remover for zinc alloy processing according to claim 2, characterized in that: An electric telescopic rod (505) is mounted on the connecting plate (504), a filter frame (506) is fixedly mounted on the output end of the electric telescopic rod (505), a driving gear (507) is mounted on the other end of the rotating shaft (502), and a driven gear (508) is meshed on the driving gear (507).

4. The high-efficiency slag remover for zinc alloy processing according to claim 3, characterized in that: The driving gear (507) and the driven gear (508) are mounted with gear rods (509) arranged in an array, a rotating rod (510) is rotatably mounted between the mounting plates (501), one end of the rotating rod (510) extends to one side of the mounting plate (501), and a rotating gear (511) is fixedly mounted on the rotating rod (510), the rotating gear (511) is meshed with the gear rod (509), and a cam (512) is mounted on the rotating rod (510).

5. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that: The support column is provided with a slide groove (8), a threaded rod (9) is rotatably mounted inside the slide groove (8), one end of the threaded rod (9) is fixedly connected to the output end of the first servo motor (7), both ends of the connecting rod (4) are slidably engaged inside the slide groove (8), and both ends of the connecting rod (4) are threadedly connected to the threaded rod (9).

6. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that: The discharge barrel (6) is provided with a feed port (10), and the feed port (10) is provided with a check valve (13).

7. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that: The lower end of the discharge barrel (6) is conical.

8. The high-efficiency slag remover for zinc alloy processing according to claim 1, characterized in that: A slag collecting box (11) is placed on the surface of the support plate (1) and on one side of the electric slide rail (2), and a support frame (12) is fixedly mounted on the lower surface of the support plate (1).

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