Self-chip-removal horizontal precision lathe

By designing the support seat, chip removal mechanism and flushing mechanism in a horizontal precision lathe, the automatic transportation and cleaning of debris are achieved, the problem of metal scrap residue is solved, and the working efficiency and processing accuracy of the lathe are improved.

CN222175952UActive Publication Date: 2024-12-17HUAYUANXIANG (DONGGUAN) TECH CO LTD
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Patent Information

Application Number
CN202420895626.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Horizontal precision lathe produces metal scrap waste during processing and lacks the function of self-discharge, resulting in waste residue affecting work efficiency.

Method used

A self-chip horizontal precision lathe including a support seat, a chip removal mechanism and a flushing mechanism is designed. Debris conveying is carried out using a conveyor belt and a drive motor, a water pump and a flushing head are cleaned, and waste water is treated through a filter.

Benefits of technology

It effectively avoids debris accumulation, improves the working efficiency of the lathe, and ensures the cleanliness and accuracy of the processing environment through cleaning and filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-chip-removal horizontal precision lathe, which belongs to the field of machining equipment and comprises a supporting seat, a chip removal mechanism and a flushing mechanism. According to the utility model, during processing, produced chippings fall into the lathe, a conveying belt is arranged on the surface of a fixing frame arranged in the lathe, the fixing frame is arranged at the bottom of the lathe, a feeding hole is formed in one end, corresponding to the lathe, of the fixing frame, and a discharging hole is formed in the other end of the fixing frame; chippings fall onto the conveying belt through the feeding port, the conveying belt is driven by the driving motor to convey and discharge the chippings generated by machining, the situation that the chippings are accumulated on the lathe to affect the working efficiency of the lathe is avoided, and after machining is completed, the water pump drives the cleaning fluid in the water tank to be sprayed out from the flushing head to flush the lathe, so that the machining efficiency is improved. And therefore, chippings in the gaps are flushed out.
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Description

Technical Field

[0001] The utility model relates to the field of machining equipment, in particular to a self-chip removal horizontal precision lathe. Background Art

[0002] CNC lathe is one of the most widely used CNC machine tools. CNC machine tools automatically process the parts to be processed according to the pre-compiled processing program. The staff will set the processing route, process parameters, movement trajectory, displacement, cutting parameters and auxiliary functions of the parts. Most of the CNC machine tools in the prior art on the market are single-sided processing machines, especially milling machines. There is only one cutting device during processing. After a single milling is completed, the position of the workpiece needs to be constantly replaced, which reduces work efficiency. Among them, a horizontal precision double-head CNC lathe with application number "CN202221230255.3" controls the feed servo motor through a control device to adjust the workpiece and the cutting device. Double-sided cutting is performed after the adjustment is completed. After the first cutting is completed, the workpiece is rotated by a rotating device to start cutting the other two surfaces. The present application can solve the problem of low efficiency of single-sided processing machine tools in the prior art, but the lathe still has certain shortcomings when in use: the horizontal precision lathe will generate metal chip waste during the processing process, and the lathe does not have the function of self-chip removal, so that the metal chip waste remains on the lathe bed. If it is not cleaned for a long time, it will affect the working efficiency of the horizontal precision lathe. Utility Model Content

[0003] The purpose of the utility model is to provide a self-chip removal horizontal precision lathe to solve the problem that the horizontal precision lathe proposed in the above background technology generates metal chip waste during the processing, and the lathe does not have the function of self-chip removal, so that the metal chip waste remains on the lathe bed. If it is not cleaned for a long time, it will affect the working efficiency of the horizontal precision lathe.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-chip removal horizontal precision lathe, comprising a support seat, a chip removal mechanism and a flushing mechanism;

[0005] Wherein: a lathe is fixedly mounted on the top of the support seat, and an outer cover of the lathe is provided with an outer shell;

[0006] The chip removal mechanism includes a fixed frame installed inside the support seat, transmission rollers are rotatably installed at both ends of the fixed frame, and a conveyor belt is installed on the surface of the transmission roller. A feed port is opened at one end of the fixed frame, and the feed port corresponds to the bottom of the lathe. The other end of the fixed frame extends outside the built-in support seat and is fixedly installed with a drive motor, and the drive motor is fixedly connected to the transmission roller at one end;

[0007] The flushing mechanism includes a fixing rod fixed to the top of the inner wall of the outer shell, a plurality of buckles are fixedly installed on the surface of the fixing rod, a water supply pipe is installed inside the buckle, a plurality of flushing heads are fixedly installed on the surface of the water supply pipe, and the flushing heads are distributed along the guide rails on the surface of the lathe.

[0008] As a preferred solution of the utility model: a driving flywheel is fixedly installed at the output end of the driving motor, a driven flywheel is fixedly installed at one end of one of the transmission rollers, and the driving flywheel and the driven flywheel are connected by a transmission belt.

[0009] As a preferred solution of the utility model: a fixed box is fixedly installed on the bottom of one side of the support seat, a water pump is fixedly installed inside the fixed box, the water outlet end of the water pump is fixedly connected to one end of the water supply pipe, and the water inlet end of the water pump is connected to a water tank arranged on one side of the support seat.

[0010] As a preferred solution of the utility model: a wastewater pool is installed at the bottom of the support seat, a slide groove is opened on the top of the wastewater pool, and a filter screen is slidably installed inside the slide groove.

[0011] As a preferred solution of the utility model: a trolley is provided on one side of the support seat, and the trolley is placed at the bottom of one end of the conveyor belt.

[0012] As a preferred solution of the utility model: shock-absorbing pads are fixedly installed around the bottom of the support seat.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) During processing, the produced debris falls into the lathe. A conveyor belt is installed on the surface of a fixed frame arranged inside the lathe. The fixed frame is arranged at the bottom of the lathe. A feed port is opened at one end of the fixed frame corresponding to the lathe. The debris falls onto the conveyor belt through the feed port. Driven by the driving motor, the conveyor belt conveys and removes the debris generated by the processing to prevent the debris from accumulating on the lathe and affecting the working efficiency of the lathe. When the processing is completed, the cleaning liquid in the water tank is driven by a water pump to spray out from the flushing head to flush the lathe, so that the debris in the gap is flushed out;

[0015] (2) A wastewater pool is installed at the bottom of the support seat, and the flushed wastewater flows into the wastewater pool. A slide groove is opened on the top of the wastewater pool, and the filter screen is installed on the top of the wastewater pool through the slide groove. The wastewater can be filtered through the filter screen, which is convenient for filtering debris. The filter screen can be disassembled and cleaned to ensure the effect of filtering debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the chip removal mechanism structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the flushing mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the filter installation structure of the utility model.

[0020] In the figure: 1. support seat; 2. lathe; 3. outer shell; 4. chip removal mechanism; 41. fixed frame; 42. transmission roller; 43. conveyor belt; 44. feed port; 45. drive motor; 46. active flywheel; 47. driven flywheel; 48. transmission belt; 5. flushing mechanism; 51. fixing rod; 52. buckle; 53. water supply pipe; 54. flushing head; 55. fixing box; 56. water pump; 57. water tank; 6. wastewater pool; 61. chute; 62. filter screen; 7. cart; 8. shock pad. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 - Figure 4 A self-chip removal horizontal precision lathe comprises: a support base 1, a chip removal mechanism 4 and a flushing mechanism 5; a lathe 2 is fixedly mounted on the top of the support base 1, and an outer cover of the lathe 2 is provided with an outer shell 3;

[0023] See also Figure 2 , the chip removal mechanism 4 includes a fixed frame 41 installed inside the support seat 1, and transmission rollers 42 are rotatably installed at both ends of the fixed frame 41. A conveyor belt 43 is installed on the surface of the transmission roller 42. A feed port 44 is opened at one end of the fixed frame 41, and the feed port 44 corresponds to the bottom of the lathe 2. The other end of the fixed frame 41 extends to the outside of the built-in support seat 1 and is fixedly installed with a drive motor 45. The drive motor 45 is fixedly connected to one end of the transmission roller 42, and a driving flywheel 46 is fixedly installed at the output end of the drive motor 45. A driven flywheel 47 is fixedly installed at one end of one of the transmission rollers 42, and the driving flywheel 46 and the driven flywheel 47 are connected through a transmission belt 48.

[0024] During specific use: a feed port 44 is provided at one end of the fixed frame 41 corresponding to the lathe 2, and the debris falls onto the conveyor belt 43 through the feed port 44. At this time, the driving motor 45 rotates to drive the active flywheel 46 at the output end to rotate, and the active flywheel 46 rotates through the transmission belt 48 to drive the driven flywheel 47 to follow the rotation, and the driven flywheel 47 drives the fixedly connected transmission roller 42 to rotate at one end of the fixed frame 41, thereby driving the conveyor belt 43 to follow the rotation, and the conveyor belt 43 transports the debris that falls on the surface to the outside, so as to realize the chip removal function during the processing and avoid the accumulation of debris on the lathe 2 affecting the working efficiency of the lathe 2.

[0025] See also Figure 3 , the flushing mechanism 5 includes a fixed rod 51 fixed to the top of the inner wall of the outer shell 3, a plurality of buckles 52 are fixedly installed on the surface of the fixed rod 51, a water supply pipe 53 is installed inside the buckle 52, a plurality of flushing heads 54 are fixedly installed on the surface of the water supply pipe 53, and the flushing heads 54 are distributed along the guide rails on the surface of the lathe 2. A fixed box 55 is fixedly installed at the bottom of one side of the support seat 1, and a water pump 56 is fixedly installed inside the fixed box 55. The water outlet end of the water pump 56 is fixedly connected to one end of the water supply pipe 53, and the water inlet end of the water pump 56 is connected to a water tank 57 arranged on one side of the support seat 1.

[0026] During specific use: a fixing rod 51 is installed inside the outer shell 3, and a water supply pipe 53 is installed on the fixing rod 51 through a buckle 52 on the surface of the fixing rod 51. When the processing is completed, the lathe 2 needs to be cleaned, and the water pump 56 installed inside the fixing box 55 is controlled to work. The water pump 56 transports the water in the water tank 57 to the water supply pipe 53, and the water is sprayed through the flushing head 54 installed on the surface of the water supply pipe 53, so as to flush the guide rails of the lathe 2 and flush some fine debris.

[0027] See also Figure 4 A wastewater pool 6 is installed at the bottom of the support seat 1, a slide groove 61 is opened on the top of the wastewater pool 6, and a filter screen 62 is slidably installed inside the slide groove 61.

[0028] During specific use: a wastewater pool 6 is installed at the bottom of the support seat 1, and the wastewater after flushing flows into the wastewater pool 6. A slide groove 61 is opened on the top of the wastewater pool 6, and the filter screen 62 is slidably installed on the top of the wastewater pool 6 through the slide groove 61. The wastewater can be filtered through the filter screen 62, which is convenient for filtering debris. The filter screen 62 can be disassembled and cleaned to ensure the effect of filtering debris.

[0029] See also Figure 1 A trolley 7 is provided on one side of the support seat 1 , and the trolley 7 is placed at the bottom of one end of the conveyor belt 43 .

[0030] During specific use: a trolley 7 is provided on one side of the support seat 1, and the trolley 7 is located at the bottom of one end of the conveyor belt 43. When the conveyor belt 43 discharges the debris, it directly falls into the trolley 7, which is convenient for collecting and processing the debris.

[0031] See also Figure 1 Shock-absorbing pads 8 are fixedly installed around the bottom of the support seat 1.

[0032] During specific use: shock-absorbing pads 8 are installed around the bottom of the support seat 1, and the shock-absorbing pads 8 can reduce the vibration of the lathe 2 and ensure the processing accuracy of the lathe 2.

[0033] During processing, the produced debris falls into the lathe 2. A conveyor belt 43 is installed on the surface of a fixed frame 41 arranged inside the lathe 2. The fixed frame 41 is arranged at the bottom of the lathe 2. A feed port 44 is opened at one end of the fixed frame 41 corresponding to the lathe 2. The debris falls onto the conveyor belt 43 through the feed port 44. Driven by the drive motor 45, the conveyor belt 43 transports and removes the debris generated by the processing to prevent the debris from accumulating on the lathe 2 and affecting the working efficiency of the lathe 2. When the processing is completed, the cleaning liquid in the water tank 57 is driven by the water pump 56 to spray out from the flushing head 54 to flush the lathe 2, so that the debris in the gap is flushed out.

[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A self-chip removal horizontal precision lathe, characterized in that: include: A support seat (1), a lathe (2) being fixedly mounted on the top of the support seat (1), and an outer cover of the lathe (2) being provided with an outer shell (3); A chip removal mechanism (4), the chip removal mechanism (4) comprising a fixed frame (41) installed inside the support seat (1), transmission rollers (42) being rotatably installed at both ends of the fixed frame (41), a conveyor belt (43) being installed on the surface of the transmission roller (42), a feed port (44) being opened at one end of the fixed frame (41), the feed port (44) corresponding to the bottom of the lathe (2), the other end of the fixed frame (41) extending outside the built-in support seat (1) and fixedly installed with a drive motor (45), the drive motor (45) being fixedly connected to the transmission roller (42) at one end; A flushing mechanism (5), the flushing mechanism (5) comprising a fixing rod (51) fixed to the top of the inner wall of the outer shell (3), a plurality of buckles (52) fixedly mounted on the surface of the fixing rod (51), a water supply pipe (53) mounted inside the buckle (52), a plurality of flushing heads (54) fixedly mounted on the surface of the water supply pipe (53), and the flushing heads (54) distributed along the guide rails on the surface of the lathe (2).

2. The self-chip removal horizontal precision lathe according to claim 1, characterized in that: A driving flywheel (46) is fixedly mounted on the output end of the driving motor (45), a driven flywheel (47) is fixedly mounted on one end of one of the transmission rollers (42), and the driving flywheel (46) and the driven flywheel (47) are connected in transmission via a transmission belt (48).

3. The self-chip removal horizontal precision lathe according to claim 1, characterized in that: A fixed box (55) is fixedly installed at the bottom of one side of the support base (1), and a water pump (56) is fixedly installed inside the fixed box (55). The water outlet end of the water pump (56) is fixedly connected to one end of the water supply pipe (53), and the water inlet end of the water pump (56) is connected to a water tank (57) arranged on one side of the support base (1).

4. The self-chip removal horizontal precision lathe according to claim 3, characterized in that: A wastewater pool (6) is installed at the bottom of the support seat (1), a slide groove (61) is provided at the top of the wastewater pool (6), and a filter screen (62) is slidably installed inside the slide groove (61).

5. The self-chip removal horizontal precision lathe according to claim 1, characterized in that: A trolley (7) is provided on one side of the support seat (1), and the trolley (7) is placed at the bottom of one end of the conveyor belt (43).

6. The self-chip removal horizontal precision lathe according to claim 1, characterized in that: Shock-absorbing pads (8) are fixedly mounted around the bottom of the support seat (1).