Shaft sleeve forming device with two chamfered faces

By designing a double-sided chamfered sleeve forming device, using feeding plates, feeding grooves and automated clamping systems, the problems of complex operation and low efficiency in the existing technology are solved, and the efficient double-end chamfer of the sleeve is achieved, reducing the efficiency of the bushing. Workers' labor intensity and production costs.

CN222176195UActive Publication Date: 2024-12-17JIAXING JIEHANG OIL FREE BEARING CO LTD
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Patent Information

Application Number
CN202420933922.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing chamfering device for shaft sleeve processing is complex in operation and low in production efficiency, which leads to high labor intensity for workers and repeated chamfers for two times, affecting the service life of the equipment.

Method used

A double-sided chamfered shaft sleeve forming device is designed, including feeding plate, guide groove, support table, feeding box, vertical plate, fixed clamp block, movable clamp block, transverse rail, cylinder and motor, and feeding through continuous feeding With automatic clamping, the double ends of the shaft sleeve are chamfered simultaneously.

Benefits of technology

It improves production efficiency, reduces workers' labor intensity, simplifies operating procedures, reduces the number of chamfers, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shaft sleeve forming device comprises a feeding plate, a guide groove used for rolling of a shaft sleeve is formed in the middle of the upper surface of the feeding plate in the length direction of the feeding plate, a supporting table is arranged on one side of the end of the feeding plate, and a receiving box is arranged on one side of the supporting table. Vertical plates are mounted on the two sides of the upper surface of the supporting table through fixing frames, and fixing clamping blocks distributed corresponding to the ends of the feeding plates are arranged on the side walls of the bottoms of the vertical plates. Through the arrangement of the feeding plate and the guide groove, continuous feeding can be achieved, the automation degree of the whole chamfering process is high, the labor intensity of workers is greatly reduced, and then the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shaft sleeve processing, and particularly relates to a shaft sleeve forming device with double-sided chamfering. Background Art

[0002] A bushing is a mechanical part, usually a cylindrical part made of metal or other materials, whose main function is to reduce friction and wear. Bushings are installed on mechanical equipment to support, position and reduce friction between the shaft and the hole. During the operation of mechanical equipment, gaps may occur between the shaft and the hole. These gaps may cause wear and equipment failure when rotating at high speeds, and bushings reduce friction by filling these gaps, thereby extending the service life of the equipment. Bushings are also used to protect the shaft itself, prevent it from directly contacting with external hard substances, reduce noise and vibration of mechanical equipment, and improve work efficiency. Bushings are widely used in various machinery and equipment, such as automobiles, railways, ships, excavators, steel, mining and other industries. Bushings need to be chamfered by a chamfering machine during the processing process to facilitate the installation of bushings.

[0003] After searching, the Chinese patent with announcement number CN219648855U discloses a sleeve processing chamfering device, which includes a rotating fixture: a workbench is fixedly installed at the bottom of the rotating fixture, a material box is fixedly installed on the top of the workbench, and a cylinder 1 is fixedly installed on the right side of the top of the workbench. The utility model can control the up and down movement of the rectangular tube through cylinder 2, and the workpiece to be processed can be clamped on the surface of the conveyor belt through the cooperation of cylinder 3 and the lower pressure plate. Through the cooperation of motor 2, roller, conveyor belt and electric slide rail, the workpiece to be processed can be moved to the clamping cavity of the rotating fixture and taken out. The workpiece to be processed can be adjusted to rotate half a circle through motor 1, three frames and rectangular tubes, and the workpiece to be processed can be rotated half a circle and pushed into the inner cavity of the rotating fixture again, so that the single-head chamfering device can chamfer both ends of the sleeve, reducing the number of times the sleeve is put into the material feeding device, thereby reducing the labor intensity of the staff. Although the device can realize double-sided chamfering of the sleeve, the whole operation process is complicated and cumbersome, and the two chamfering actions are repeated many times, which greatly affects the production efficiency of the sleeve. Utility Model Content

[0004] The utility model aims to provide a double-sided chamfered shaft sleeve forming device to solve the technical problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: a double-sided chamfered sleeve forming device, comprising a feeding plate, a guide groove for rolling the sleeve is arranged in the middle part of the upper surface of the feeding plate along its length direction, a support platform is arranged on one side of the end of the feeding plate, a material receiving box is arranged on one side of the support platform, vertical plates are installed on both sides of the upper surface of the support platform through a fixing frame, the bottom side wall of the vertical plate is provided with a fixed clamping block distributed corresponding to the end of the feeding plate, and the end of the feeding plate is provided with a corresponding fixed clamping block through a second cylinder. A movable clamping block, a transverse guide rail is provided at the top of the vertical plate, a first cylinder which can reciprocate along its length direction is provided at the bottom of the transverse guide rail, a movable plate is provided at the bottom of the piston rod of the first cylinder, two clamping plates which can move in opposite directions for clamping the sleeve are provided at the bottom of the movable plate, an L-shaped frame is provided on the front and rear sides of the support platform, a third cylinder is installed on the L-shaped frame, a second motor which is slidably connected to the upper surface of the L-shaped frame is provided at the end of the piston rod of the third cylinder, and a chamfering cutter distributed corresponding to the fixed clamping block is connected to the shaft of the second motor.

[0006] Preferably, the bottoms of the feeding plate and the L-shaped frame are in contact with the ground through supporting legs, and the bottoms of the supporting platform and the receiving box are in contact with the ground.

[0007] Preferably, the feeding plate is distributed obliquely, and the second cylinder is arranged at the lowest end of the feeding plate, a U-shaped guard plate is arranged on the upper surface of the feeding plate, and both ends of the U-shaped guard plate are spaced apart from both ends of the feeding plate.

[0008] Preferably, a V-shaped groove is provided on one side of the fixed clamp block and the movable clamp block opposite to each other, and a notch is provided on the top of the fixed clamp block.

[0009] Preferably, the support platform is located directly below the fixed clamping block, and the upper surface of the support platform is provided with a slide groove communicating with the inner cavity of the material receiving box, and the slide groove is arranged obliquely.

[0010] Preferably, both sides of the upper surface of the L-shaped frame are provided with limiting grooves along the length direction thereof, and both sides of the bottom of the second motor are provided with limiting blocks slidably connected to the limiting grooves.

[0011] Preferably, a first mounting groove is provided in the middle part of the bottom of the transverse guide rail along its length direction, a screw rod is rotatably connected in the first mounting groove through a bearing, a first motor is provided at one end of the transverse guide rail, the shaft of the first motor is connected to the screw rod, and a first threaded block threadedly connected to the screw rod is provided at the top of the first cylinder, and trapezoidal grooves are provided on both sides of the bottom of the transverse guide rail on the first mounting groove, and two trapezoidal blocks slidably connected to the trapezoidal grooves are provided at the top of the first cylinder.

[0012] Preferably, a second mounting groove is provided in the middle part of the bottom of the movable plate along its length direction, a bidirectional screw rod is rotatably connected in the second mounting groove through a bearing, two symmetrically distributed second threaded blocks are threadedly connected to the bidirectional screw rod, the bottoms of the two second threaded blocks are respectively fixedly connected to the top ends of the two clamping plates, and the second threaded blocks are slidably connected to the second mounting groove, a third motor is provided at one end of the movable plate, and the shaft of the third motor is connected to the bidirectional screw rod.

[0013] The double-sided chamfered sleeve forming device of the utility model has the following advantages:

[0014] 1. The utility model can realize continuous feeding through the arrangement of the feeding plate and the guide trough, and the whole chamfering process has a high degree of automation, which greatly reduces the labor intensity of workers and thus improves production efficiency.

[0015] 2. Through the setting of the transverse guide rail, the clamping plate can move back and forth between the lowest point of the material guide trough and the fixed clamping block, and through the first cylinder, the clamping plate can clamp the shaft sleeve at the lowest point of the material guide trough and place it in the V-groove of the fixed clamping block. Then, by starting the second cylinder, the piston rod of the second cylinder pushes the movable clamping block closer to the fixed clamping block, thereby clamping the shaft sleeve between the fixed clamping block and the movable clamping block. At this time, the clamping plate is loosened, and the transverse guide rail and the first cylinder are used to reset the clamping plate to just above the lowest point of the material guide trough. At this time, the third cylinder on the two L-shaped frames can be used to make the two chamfering knives contact the two ends of the shaft sleeve respectively, and the second motor is started, so that the two ends of the shaft sleeve can be chamfered at the same time, which greatly improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;

[0019] Figure 3 This is a connection diagram between the transverse guide rail and the first cylinder in the utility model;

[0020] Explanation of the markings in the figure: 1. Feeding plate; 2. Material guide trough; 3. U-shaped guard plate; 4. Support table; 5. Material receiving box; 6. Vertical plate; 7. Horizontal guide rail; 8. First motor; 9. First cylinder; 10. Movable plate; 11. Clamp; 12. Second cylinder; 13. Movable clamp block; 14. Fixed clamp block; 15. L-shaped frame; 16. Third cylinder; 17. Second motor; 18. Chamfering knife; 19. Slide; 20. Third motor; 21. First mounting groove; 22. Second mounting groove. DETAILED DESCRIPTION

[0021] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0022] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0024] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0025] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0026] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a double-sided chamfered sleeve forming device of the utility model in conjunction with the accompanying drawings.

[0027] like Figure 1-3As shown, a double-sided chamfered sleeve forming device of the utility model comprises a feeding plate 1, a guide groove 2 for rolling the sleeve is arranged in the middle part of the upper surface of the feeding plate 1 along its length direction, the feeding plate 1 is inclined, and the second cylinder 12 is arranged at the lowest end of the feeding plate 1, a U-shaped guard plate 3 is arranged on the upper surface of the feeding plate 1, and both ends of the U-shaped guard plate 3 are spaced from the two ends of the feeding plate 1. When in use, the sleeves to be chamfered are placed on the guide groove 2 in turn, and since the feeding plate 1 is inclined, the sleeves are rolled downward in turn, so that the sleeves are rolled to the lowest point of the guide groove 2, thereby realizing continuous feeding, and the setting of the U-shaped guard plate 3 effectively limits the sleeve. A support platform 4 is provided on one side of the end of the feed plate 1, and a material receiving box 5 is provided on one side of the support platform 4. The support platform 4 is located directly below the fixed clamping block 14, and a slide 19 communicating with the inner cavity of the material receiving box 5 is provided on the upper surface of the support platform 4. The slide 19 is inclined. The setting of the slide 19 is conducive to the chamfered sleeve to enter the material receiving box 5 by itself for centralized collection. Vertical plates 6 are installed on both sides of the upper surface of the support platform 4 through a fixed frame, and the bottom side wall of the vertical plate 6 is provided with a fixed clamping block 14 corresponding to the end of the feed plate 1. The end of the feed plate 1 is provided with a movable clamping block 13 corresponding to the fixed clamping block 14 through a second cylinder 12. A transverse guide rail 7 is provided on the top of the vertical plate 6, and a first cylinder 9 that can reciprocate along its length direction is provided at the bottom of the transverse guide rail 7. A first mounting groove 21 is provided at the middle part of the bottom of the transverse guide rail 7 along its length direction. A screw rod is rotatably connected in the first mounting groove 21 through a bearing. A first motor 8 is provided at one end of the transverse guide rail 7, the shaft of the first motor 8 is connected to the screw rod, and a first threaded block threadedly connected to the screw rod is provided at the top of the first cylinder 9, and trapezoidal grooves are provided on both sides of the bottom of the transverse guide rail 7 located at the first mounting groove 21, and two trapezoidal blocks slidably connected to the trapezoidal grooves are provided at the top of the first cylinder 9. Through the cooperation between the first motor 8, the screw rod and the first threaded block, the first cylinder 9 is facilitated to move back and forth laterally, thereby facilitating the reciprocating movement of the clamping plate 11 between the fixed clamping block 14 and the lowest point of the guide trough 2. A movable plate 10 is provided at the bottom of the piston rod of the first cylinder 9, and two clamping plates 11 that can move in opposite directions for clamping the sleeve are provided at the bottom of the movable plate 10. A second mounting groove 22 is provided in the middle part of the bottom of the movable plate 10 along its length direction, and a bidirectional screw rod is rotatably connected in the second mounting groove 22 through a bearing, and two symmetrically distributed second threaded blocks are threadedly connected on the bidirectional screw rod, and the bottoms of the two second threaded blocks are respectively fixedly connected to the top ends of the two clamping plates 11, and the second threaded blocks are slidably connected to the second mounting groove 22. A third motor 20 is provided at one end of the movable plate 10, and the shaft of the third motor 20 is connected to the bidirectional screw rod. Through the cooperation between the third motor 20 and the bidirectional screw rod, it is convenient to merge or separate the two clamping plates 11, thereby facilitating the clamping and loosening of the sleeve.

[0028] L-shaped frames 15 are provided on both the front and rear sides of the support platform 4. The bottoms of the feed plate 1 and the L-shaped frame 15 are in contact with the ground through the support legs. The bottoms of the support platform 4 and the receiving box 5 are in contact with the ground. A third cylinder 16 is installed on the L-shaped frame 15. The piston rod end of the third cylinder 16 is provided with a second motor 17 that is slidably connected to the upper surface of the L-shaped frame 15. Limiting grooves are provided on both sides of the upper surface of the L-shaped frame 15 along its length direction. Limiting blocks that are slidably connected to the limiting grooves are provided on both sides of the bottom of the second motor 17. Through the cooperation between the limiting blocks and the limiting grooves, the second motor 17 has a good limiting effect. The shaft of the second motor 17 is connected with a chamfering cutter 18 that is distributed corresponding to the fixed clamping block 14. The fixed clamp block 14 and the movable clamp block 13 are both provided with a V-shaped groove on the opposite side, and a notch is provided on the top of the fixed clamp block 14. Through the setting of the transverse guide rail 7, the clamp plate 11 can reciprocate between the lowest point of the guide groove 2 and the fixed clamp block 14, and through the first cylinder 9, the clamp plate 11 can clamp the shaft sleeve at the lowest point of the guide groove 2 and place it in the V-shaped groove of the fixed clamp block 14. Then, by starting the second cylinder 12, the piston rod of the second cylinder 12 pushes the movable clamp block 13 to approach the fixed clamp block 14, so that the shaft sleeve is clamped between the fixed clamp block 14 and the movable clamp block 13. At this time, the clamp plate 11 is loosened, and through the transverse guide rail 7 and the first cylinder 9, the clamp plate 11 can clamp the shaft sleeve at the lowest point of the guide groove 2 and place it in the V-shaped groove of the fixed clamp block 14. 9 makes the clamping plate 11 reset to just above the lowest point of the material guide trough 2. At this time, the third cylinder 16 on the two L-shaped frames 15 can be used to make the two chamfering knives 18 contact the two ends of the sleeve respectively, and start the second motor 17, so as to achieve chamfering of the two ends of the sleeve at the same time, which greatly improves the production efficiency. After the chamfering is completed, the third cylinder 16 is started to reset the chamfering knife 18, and the movable clamping block 13 is reset by starting the second cylinder 12. At this time, the chamfered sleeve will fall into the slide groove 19 of the support platform 4, and slide into the material receiving box 5 through the slide groove 19. The whole process has a high degree of automation, which greatly reduces the labor intensity of workers and thus improves work efficiency.

[0029] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A double-sided chamfered sleeve forming device, characterized in that: It comprises a feeding plate (1), wherein a guide groove (2) for the shaft sleeve to roll is arranged in the middle part of the upper surface of the feeding plate (1) along its length direction, a support platform (4) is arranged on one side of the end of the feeding plate (1), a material receiving box (5) is arranged on one side of the support platform (4), vertical plates (6) are installed on both sides of the upper surface of the support platform (4) through a fixing frame, a fixed clamping block (14) corresponding to the end of the feeding plate (1) is arranged on the bottom side wall of the vertical plate (6), a movable clamping block (13) corresponding to the fixed clamping block (14) is arranged at the end of the feeding plate (1) through a second cylinder (12), and a transverse guide rail (7) is arranged on the top of the vertical plate (6). A first cylinder (9) is disposed at the bottom of the transverse guide rail (7) and is reciprocally movable along its length direction; a movable plate (10) is disposed at the bottom of the piston rod of the first cylinder (9); two clamping plates (11) that are movable in opposite directions and are used to clamp the sleeve are disposed at the bottom of the movable plate (10); an L-shaped frame (15) is disposed at both the front and rear sides of the support platform (4); a third cylinder (16) is mounted on the L-shaped frame (15); a second motor (17) is disposed at the end of the piston rod of the third cylinder (16) and is slidably connected to the upper surface of the L-shaped frame (15); and a chamfering cutter (18) distributed corresponding to the fixed clamping block (14) is connected to the shaft of the second motor (17).

2. A double-sided chamfered sleeve forming device according to claim 1, characterized in that: The bottoms of the feeding plate (1) and the L-shaped frame (15) are in contact with the ground through supporting legs, and the bottoms of the supporting platform (4) and the receiving box (5) are in contact with the ground.

3. A double-sided chamfered sleeve forming device according to claim 1, characterized in that: The feeding plate (1) is distributed obliquely, and the second cylinder (12) is arranged at the lowest end of the feeding plate (1). A U-shaped guard plate (3) is arranged on the upper surface of the feeding plate (1), and both ends of the U-shaped guard plate (3) are spaced apart from both ends of the feeding plate (1).

4. A double-sided chamfered sleeve forming device according to claim 1, characterized in that: The fixed clamp block (14) and the movable clamp block (13) are both provided with a V-shaped groove on one side opposite to the other, and a notch is provided at the top of the fixed clamp block (14).

5. The double-sided chamfered sleeve forming device according to claim 1, characterized in that: The support platform (4) is located directly below the fixed clamp block (14), and the upper surface of the support platform (4) is provided with a slide groove (19) which is connected to the inner cavity of the material receiving box (5), and the slide groove (19) is arranged obliquely.

6. A double-sided chamfered sleeve forming device according to claim 1, characterized in that: Limiting grooves are provided on both sides of the upper surface of the L-shaped frame (15) along its length direction, and limiting blocks slidably connected to the limiting grooves are provided on both sides of the bottom of the second motor (17).

7. The double-sided chamfered sleeve forming device according to claim 1, characterized in that: A first mounting groove (21) is provided at the middle part of the bottom of the transverse guide rail (7) along its length direction, a screw rod is rotatably connected in the first mounting groove (21) via a bearing, a first motor (8) is provided at one end of the transverse guide rail (7), a shaft of the first motor (8) is connected to the screw rod, and a first threaded block threadedly connected to the screw rod is provided at the top end of the first cylinder (9), and trapezoidal grooves are provided on both sides of the bottom of the transverse guide rail (7) located at the first mounting groove (21), and two trapezoidal blocks slidably connected to the trapezoidal grooves are provided at the top end of the first cylinder (9).

8. The double-sided chamfered sleeve forming device according to claim 1, characterized in that: A second mounting groove (22) is provided in the middle part of the bottom of the movable plate (10) along its length direction, and a bidirectional screw rod is rotatably connected in the second mounting groove (22) via a bearing, and two symmetrically distributed second threaded blocks are threadedly connected to the bidirectional screw rod, and the bottoms of the two second threaded blocks are respectively fixedly connected to the tops of the two clamping plates (11), and the second threaded blocks are slidably connected to the second mounting groove (22), and a third motor (20) is provided at one end of the movable plate (10), and the shaft of the third motor (20) is connected to the bidirectional screw rod.

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