Turntable welding equipment for expiration test card

By designing the vent test card turntable welding equipment, the turntable and automatic loading and unloading mechanism are used to realize the automatic welding of the vent test card, solving the problem of low manual operation efficiency in traditional equipment and improving production efficiency.

CN222176531UActive Publication Date: 2024-12-17HYUSONIC MECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202420941355.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Traditional breath test card welding equipment requires manual loading and unloading, and a large number of products need to be sorted and transferred, which affects work efficiency and leads to unfavorable automation in the production process.

Method used

A breath test card turntable welding equipment is designed, including a turntable, loading and unloading mechanism, which can automatically load, welding and unloading through the fixture plate, suction cup drive module and storage rack on the turntable to ensure the product Accurate and efficient positioning during welding.

Benefits of technology

The automatic loading, welding and unloading of the exhalation test card is realized, which significantly improves the working efficiency and automation of the production process, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an expiration test card rotating disc welding device which comprises a rotating disc, and a plurality of jig plates are evenly distributed on the rotating disc around the edge of the rotating disc by a circle. The feeding mechanism comprises a first storage rack and a feeding transfer device, the first storage rack is used for storing the unwelded expiration test cards, and the feeding transfer device sucks out the expiration test cards from the first storage rack and places the expiration test cards on the jig plate; a welding head of the welding device is arranged above the turntable; the discharging mechanism comprises a second storage rack and a discharging and transferring device, the second storage rack is used for storing the welded expiration test cards, and the discharging and transferring device sucks out the expiration test cards from the jig plate and places the expiration test cards on the second storage rack; according to the expiration test card turntable welding equipment designed in the scheme, feeding, welding and feeding of the expiration cards can be automatically completed, the automation degree is high, the working efficiency can be effectively improved, and the product production process is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a breath test card turntable welding device. Background Art

[0002] The Helicobacter pylori breath test card is a medical consumable used to test human Helicobacter pylori infection. It is mainly used in hospitals' C14, C13 and other breath tests. The breath test card needs to be welded on the outer packaging during the production process, and traditional welding equipment requires manual loading and unloading, and a large number of products need to be sorted and transferred, which affects work efficiency and is not conducive to the overall production process of the product.

[0003] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content

[0004] In order to overcome the above shortcomings, the purpose of the utility model is to provide a breath test card turntable welding device, thereby effectively solving the above technical problems.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a breath test card turntable welding device, including a device body, the device body includes:

[0006] A turntable, wherein a plurality of jig plates are evenly arranged around the edge of the turntable, and the breath test card is placed in the jig plates;

[0007] The feeding mechanism comprises a first material storage rack and a feeding transfer device, wherein the first material storage rack is used to store unwelded breath test cards, and the feeding transfer device sucks the breath test cards from the first material storage rack and places them on the jig plate;

[0008] A welding device, wherein a welding head of the welding device is arranged above the rotating disk;

[0009] The unloading mechanism includes a second material storage rack and an unloading transfer device. The second material storage rack is used to store the breath test cards that have been welded. The unloading transfer device sucks the breath test cards out of the fixture plate and places them on the second material storage rack.

[0010] The beneficial effects of the utility model are as follows: the breath test card turntable welding equipment designed in this scheme can automatically complete the feeding, welding and feeding of the breath test card, with a high degree of automation, which can effectively improve work efficiency and speed up the product production process.

[0011] Furthermore, the jig plate includes a base plate, two limit blocks symmetrically arranged on both sides of the front end of the base plate, and two limit columns symmetrically arranged on both sides of the rear end of the base plate; the exhalation card is fixed to the base plate of the jig plate by the two limit blocks at the front end of the base plate and the two positioning columns at the rear end of the base plate to avoid the exhalation card from being offset on the jig plate.

[0012] Furthermore, the loading and unloading transfer device and the unloading and unloading transfer device have the same structure, both including a suction cup and a dual-axis driving module connected to the suction cup and driving it to move; the dual-axis driving module drives the suction cup to lift and translate, thereby controlling the suction cup to accurately suck and place products.

[0013] Furthermore, the first storage rack and the second storage rack have the same structure, both including an intermediate storage area formed by a plurality of vertical rods arranged in a circle, and the breathing cards are stacked and placed in the storage area; the storage area formed by the plurality of vertical rods can limit the edge of the breathing card by the vertical rods to prevent the breathing card from detaching from the storage area, thereby ensuring that the stacked breathing cards are accurately positioned in the storage area.

[0014] Furthermore, a liftable pad is provided in the material storage area, and the breathing cards are stacked on the pad; the stacking height of the exhalation cards stacked in the loading area is reduced as the suction cup sucks, and in order to ensure that the suction cup can quickly suck out the exhalation cards in this area, it is necessary to increase the stacking height of the exhalation cards by raising the pad; and in the unloading area, as the suction cup continuously puts in the exhalation cards that have been welded, the stacking height of the products gradually increases. In order to ensure that the stacking height of the products does not exceed the top of the vertical rod at all times, it is necessary to lower the stacking height of the exhalation cards by lowering the pad.

[0015] Furthermore, the pad is installed on a lifting base, the lifting base is connected to a lifting cylinder, and the lifting base is sleeved on a guide column; the lifting of the pad is achieved by driving the lifting cylinder, and the guide column effectively guides the lifting of the pad.

[0016] Furthermore, the first storage rack and the second storage rack are respectively installed on a movable seat, and the movable seat is set on a translation track and connected to a ball screw motor module; the first storage rack and the second storage rack can both be translated on the translation track through the movable seat to adjust their positions, thereby ensuring that the suction cup corresponds to the storage area of ​​the storage rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the device according to one embodiment of the utility model.

[0018] Figure 2 It is an enlarged schematic diagram of the loading and unloading structure of one embodiment of the utility model.

[0019] Figure 3 This is a schematic diagram of the structure of a material storage rack according to an embodiment of the utility model.

[0020] In the figure: 1. turntable; 2. fixture plate; 3. first material storage rack; 4. loading and transferring device; 5. welding device; 6. second material storage rack; 7. unloading and transferring device; 8. movable seat; 9. ball screw motor module; 10. translation track;

[0021] 2.1, bottom plate; 2.2, limit block; 2.3, limit column;

[0022] 3.1. Vertical rod; 3.2. Pad; 3.3. Lifting base; 3.4. Lifting cylinder; 3.5. Guide column. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0024] See also Figures 1 to 3 . It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See attached Figures 1 to 3As shown, an embodiment of the utility model discloses a breath test card turntable 1 welding device, including a device body, the device body including a turntable 1, a plurality of jig plates 2 are evenly arranged around the edge of the turntable 1, and the breath test card is placed in the jig plate 2; it also includes a loading mechanism, including a first storage rack 3 and a loading and transferring device 4, the first storage rack 3 is used to store unwelded breath test cards, the loading and transferring device 4 sucks the breath test card from the first storage rack and places it on the jig plate 2; it also includes a welding device 5, the welding head of the welding device 5 is arranged above the turntable 1; it also includes a unloading mechanism, including a second storage rack 6 and an unloading and transferring device 7, the second storage rack 6 is used to store welded breath test cards, the unloading and transferring device 7 sucks the breath test card from the jig plate 2 and places it on the second storage rack 6.

[0027] The breath test card turntable 1 welding equipment designed in this scheme can automatically complete the feeding, welding and feeding of the breath test card, with a high degree of automation, which can effectively improve work efficiency and speed up the product production process.

[0028] In one or more embodiments, the fixture plate 2 includes a base plate 2.1, two limit blocks 2.2 symmetrically arranged on both sides of the front end of the base plate 2.1, and two limit posts 2.3 symmetrically arranged on both sides of the rear end of the base plate 2.1.

[0029] The exhalation card is fixed on the bottom plate 2.1 of the fixture plate 2 by the cooperation of two limit blocks 2.2 at the front end of the bottom plate 2.1 and two positioning columns at the rear end of the bottom plate 2.1, so as to avoid the exhalation card being displaced on the fixture plate 2.

[0030] In one or more embodiments, the loading and unloading transfer device 4 and the unloading and unloading transfer device 7 have the same structure, and both include a suction cup and a dual-axis driving module connected to the suction cup and driving the suction cup to move.

[0031] The dual-axis drive module drives the suction cup to lift and translate, thereby controlling the suction cup to accurately absorb and place products.

[0032] In one or more embodiments, the first storage rack 3 and the second storage rack 6 have the same structure, both comprising an intermediate storage area formed by a circle of multiple vertical rods 3.1, and the breathing cards are stacked and placed in the storage area.

[0033] The storage area formed by the plurality of vertical rods 3.1 can limit the edge of the breathing card through the vertical rods 3.1, so as to prevent the breathing card from being separated from the storage area and ensure that the stacked breathing cards are accurately positioned in the storage area.

[0034] In one or more embodiments, a liftable pad 3.2 is provided in the material storage area, and the breathing cards are stacked on the pad 3.2.

[0035] The stacking height of the exhalation cards stacked in the loading area is reduced as the suction cup sucks. In order to ensure that the suction cup can quickly suck out the exhalation cards in this area, it is necessary to increase the stacking height of the exhalation cards by raising the pad 3.2; and in the unloading area, as the suction cup continuously puts in the exhalation cards that have been welded, the stacking height of the products gradually increases. In order to ensure that the stacking height of the products does not exceed the top of the vertical rod 3.1, it is necessary to lower the stacking height of the exhalation cards by lowering the pad 3.2.

[0036] In one or more embodiments, the pad 3.2 is installed on a lifting base 3.3, the lifting base 3.3 is connected to a lifting cylinder 3.4, and the lifting base 3.3 is sleeved on a guide column 3.5.

[0037] The lifting and lowering of the pad 3.2 is driven by the lifting cylinder 3.4, and the guide column 3.5 plays an effective guiding role in the lifting and lowering of the pad 3.2.

[0038] In one or more embodiments, the first material storage rack 3 and the second material storage rack 6 are respectively mounted on a movable seat 8 , and the movable seat 8 is disposed on a translation track 10 and connected to a ball screw motor module 9 .

[0039] The first material storage rack 3 and the second material storage rack 6 can both be translated on the translation track 10 through the movable seat 8 to adjust the position, thereby ensuring that the suction cup corresponds to the material storage area of ​​the material storage rack.

[0040] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A breath test card turntable welding device, comprising a device body, characterized in that: The device body comprises: A turntable, wherein a plurality of jig plates are evenly arranged around the edge of the turntable, and the breath test card is placed in the jig plates; The feeding mechanism comprises a first material storage rack and a feeding transfer device, wherein the first material storage rack is used to store unwelded breath test cards, and the feeding transfer device sucks the breath test cards from the first material storage rack and places them on the jig plate; A welding device, wherein a welding head of the welding device is arranged above the rotating disk; The unloading mechanism includes a second material storage rack and an unloading transfer device. The second material storage rack is used to store the breath test cards that have been welded. The unloading transfer device sucks the breath test cards out of the fixture plate and places them on the second material storage rack.

2. The breath test card turntable welding device according to claim 1, characterized in that: The fixture plate comprises a bottom plate, two limit blocks symmetrically arranged on both sides of the front end of the bottom plate, and two limit columns symmetrically arranged on both sides of the rear end of the bottom plate.

3. The breath test card turntable welding device according to claim 1, characterized in that: The loading and unloading transfer device and the unloading and unloading transfer device have the same structure, and both include a suction cup and a dual-axis driving module connected to the suction cup and driving the suction cup to move.

4. The breath test card turntable welding device according to claim 1, characterized in that: The first material storage rack and the second material storage rack have the same structure, both comprising an intermediate material storage area formed by a circle of multiple vertical rods, and the breathing cards are stacked and placed in the material storage area.

5. The breath test card turntable welding device according to claim 4, characterized in that: A liftable pad is provided in the material storage area, and the breathing cards are stacked on the pad.

6. The breath test card turntable welding device according to claim 5, characterized in that: The pad is installed on a lifting base, the lifting base is connected to a lifting cylinder, and the lifting base is sleeved on a guide column.

7. The breath test card turntable welding device according to claim 1, characterized in that: The first material storage rack and the second material storage rack are respectively mounted on movable seats, and the movable seats are arranged on a translation track and connected to a ball screw motor module.