Circular valve air duct welding tool

By designing the circular valve air drum welding tool, using threaded rods and motor-driven extrusion rollers and rotary rollers, the problem of inconvenient position rotation during the air drum welding process is solved, and the efficiency and convenience of welding is achieved.

CN222176578UActive Publication Date: 2024-12-17ZHENGZHOU TIANGONG AIR-CONDITIONING MASCH MFG CO LTD
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Patent Information

Application Number
CN202420909985.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-17
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

When installing the circular valve air drum, the position of the air drum needs to be frequently rotated during the welding process, making the welding not smooth, convenient enough, and time-consuming and labor-intensive.

Method used

A circular valve air drum welding tool is designed, including the bottom plate, side plate and top plate. The extrusion roller and rotary roller driven by a threaded rod and motor-driven extrusion rollers can be realized automatically positioning and rotation of the air drum, making it easier to welding operation.

Benefits of technology

Through automatic positioning and rotation functions, the efficiency and convenience of welding are significantly improved, and the labor intensity and time of welding personnel are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The circular valve air duct welding tool comprises a bottom plate, a side plate and a top plate, the side plate is installed at the front end of the bottom plate, a lifting groove is formed in the rear end of the side plate, a first threaded rod is arranged in the lifting groove, a first motor is installed at the upper end of the first threaded rod, the outer surface of the first threaded rod is sleeved with a first threaded sleeve, and the top plate is installed at the rear end of the first threaded sleeve. Second threaded rods are arranged in the moving grooves, the directions of threads on the front portion and the rear portion of the outer surfaces of the second threaded rods are opposite, the outer surfaces of the second threaded rods are symmetrically sleeved with second threaded sleeves, fixing plates are installed at the upper ends of the second threaded sleeves, and extrusion rollers are installed at the upper ends of the fixing plates. The first motor is controlled to drive the extrusion roller on the upper side to descend to abut against the circular valve air cylinders, the second motor drives the two rotating rollers to rotate, the rotating rollers rotate to enable the two circular valve air cylinders to rotate, then a worker conducts welding work on the attached positions of the two circular valve air cylinders, and the welding device is convenient, fast, time-saving, labor-saving and high in applicability.
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Description

Technical Field

[0001] The utility model relates to the field of air ducts, and particularly to a welding tooling for a circular valve air duct. Background Technique

[0002] The circular valve air duct is a ventilation device, usually used in mines or other places where ventilation is required. The design of this device helps to regulate the air flow and ensure air circulation to maintain a safe working environment. The core part of the circular valve air duct is the valve, which can control the size and direction of the air flow. The valve is usually controlled by a rotating device or a sliding device to adjust the opening size of the air duct. The air duct itself adopts a circular design, which helps to reduce the resistance of the air flow and make the air flow more smooth.

[0003] When installing the circular valve air duct, it is necessary to weld multiple air ducts together. In the prior art, after welding the connection of one section of the air duct, the welder needs to rotate the position of the air duct so that the un-welded connection of the air duct is exposed in front of the welder, and then the welder performs the welding. This makes the welding work not smooth enough, not convenient enough, time-consuming and laborious. Therefore, the technical personnel in this field provide a welding tooling for a circular valve air duct to solve the problems raised in the above background technique. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a welding tooling for a circular valve air duct, which includes a bottom plate, side plates and a top plate. The front end of the bottom plate is installed with side plates, and a lifting groove is opened at the rear end of the side plates. A first threaded rod is arranged inside the lifting groove, and a first motor is installed at the upper end of the first threaded rod. A first threaded sleeve is sleeved on the outer surface of the first threaded rod, and the top plate is installed at the rear end of the first threaded sleeve;

[0005] Moving grooves are symmetrically opened at the upper end of the bottom plate and the lower end of the top plate. A second threaded rod is arranged inside the moving grooves. The thread directions of the front and rear parts of the outer surface of the second threaded rod are opposite. Second threaded sleeves are symmetrically sleeved on the outer surface of the second threaded rod. Fixing plates are installed at the upper ends of the second threaded sleeves, and pressing rollers are installed at the upper ends of the fixing plates;

[0006] A sliding groove is horizontally opened at the upper end of the bottom plate. A third threaded rod is arranged inside the sliding groove. The thread directions of the left and right parts of the outer surface of the third threaded rod are opposite. A first bevel gear is installed in the middle of the outer surface of the third threaded rod. The first bevel gear meshes with a second bevel gear. Third threaded sleeves are symmetrically sleeved on the outer surface of the third threaded rod;

[0007] A U-shaped plate is arranged above the sliding groove. Rotating rollers are symmetrically arranged at the upper end of the U-shaped plate. A connecting rod is installed between the rotating rollers. A second motor is installed at one end of one of the rotating rollers;

[0008] A groove is opened at the lower end of the U-shaped plate. A guide rod is installed inside the groove. Sliders are symmetrically sleeved on the outer surface of the guide rod. A cross rod is arranged between the sliding groove and the U-shaped plate. The upper end of the cross rod is rotatably connected to the two sliders, and the lower end of the cross rod is rotatably connected to the two third threaded sleeves.

[0009] Preferably: a rotating block 1 is installed at the rear end of the second threaded rod.

[0010] Preferably, a first rubber anti-skid layer is provided on the outer surface of the squeezing roller, and anti-skid patterns are provided on the surface of the first rubber anti-skid layer.

[0011] Preferably: a rotating block 2 is installed at the rear end of the bevel gear 2.

[0012] Preferably, a second rubber anti-skid layer is provided on the outer surface of the rotating roller, and anti-skid patterns are provided on the surface of the second rubber anti-skid layer.

[0013] Technical effects and advantages of the utility model:

[0014] The utility model places a circular valve air cylinder on two squeezing rollers on the left side of a bottom plate, and places another circular valve air cylinder on two squeezing rollers on the right side of the bottom plate, and controls a first motor to drive the upper squeezing roller to descend and press against the circular valve air cylinder, thereby fixing the position of the circular valve air cylinder; a second motor drives two rotating rollers to rotate, and the rotation of the rotating rollers causes the two circular valve air cylinders to rotate, and then workers perform welding work on the fitting parts of the two circular valve air cylinders, which is convenient, fast, time-saving, labor-saving, and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of this application;

[0016] Figure 2 It is a structural schematic diagram of the base plate of the present application;

[0017] Figure 3 It is a structural schematic diagram of the chute of the present application;

[0018] Figure 4 It is a structural schematic diagram of the molded plate of the present application;

[0019] In the figure: 1. bottom plate; 2. side plate; 3. lifting groove; 4. threaded rod 1; 5. motor 1; 6. threaded sleeve 1; 7. top plate; 8. moving groove; 9. threaded rod 2; 10. threaded sleeve 2; 11. fixed plate; 12. extrusion roller; 13. slide groove; 14. threaded rod 3; 15. bevel gear 1; 16. bevel gear 2; 17. threaded sleeve 3; 18. profile plate; 19. cross rod; 20. rotating roller; 21. connecting rod; 22. motor 2; 23. groove; 24. guide rod; 25. slider. DETAILED DESCRIPTION

[0020] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present utility model are given for the purpose of illustration and description, and are not exhaustive or limited to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and design various embodiments with various modifications suitable for specific purposes.

[0021] Please refer to Figures 1 to 4 , in this embodiment, a circular valve air duct welding tooling is provided, including a bottom plate 1, side plates 2 and a top plate 7. The front end of the bottom plate 1 is installed with side plates 2. A lifting groove 3 is opened at the rear end of the side plates 2. A first threaded rod 4 is arranged inside the lifting groove 3. A first motor 5 is installed at the upper end of the first threaded rod 4. A first threaded sleeve 6 is sleeved on the outer surface of the first threaded rod 4. The top plate 7 is installed at the rear end of the first threaded sleeve 6. Moving grooves 8 are symmetrically opened at the upper end of the bottom plate 1 and the lower end of the top plate 7. A second threaded rod 9 is arranged inside the moving grooves 8, and a first rotating block is installed at the rear end of the second threaded rod 9. The thread directions of the front and rear parts of the outer surface of the second threaded rod 9 are opposite. Second threaded sleeves 10 are symmetrically sleeved on the outer surface of the second threaded rod 9. A fixing plate 11 is installed at the upper end of the second threaded sleeve 10. An extrusion roller 12 is installed at the upper end of the fixing plate 11. A first rubber anti-slip layer is arranged on the outer surface of the extrusion roller 12, and anti-slip lines are arranged on the surface of the first rubber anti-slip layer. A sliding groove 13 is horizontally opened at the upper end of the bottom plate 1. A third threaded rod 14 is arranged inside the sliding groove 13. The thread directions of the left and right parts of the outer surface of the third threaded rod 14 are opposite. A first bevel gear 15 is installed in the middle of the outer surface of the third threaded rod 14. The first bevel gear 15 meshes with a second bevel gear 16. A second rotating block is installed at the rear end of the second bevel gear 16. Third threaded sleeves 17 are symmetrically sleeved on the outer surface of the third threaded rod 14. A U-shaped plate 18 is arranged above the sliding groove 13. Rotating rollers 20 are symmetrically arranged at the upper end of the U-shaped plate 18. A second rubber anti-slip layer is arranged on the outer surface of the rotating rollers 20, and anti-slip lines are arranged on the surface of the second rubber anti-slip layer. A connecting rod 21 is installed between the rotating rollers 20. A second motor 22 is installed at one end of one of the rotating rollers 20. A groove 23 is opened at the lower end of the U-shaped plate 18. A guide rod 24 is installed inside the groove 23. Sliders 25 are symmetrically sleeved on the outer surface of the guide rod 24. A cross rod 19 is arranged between the sliding groove 13 and the U-shaped plate 18. The upper end of the cross rod 19 is rotatably connected to the two sliders 25, and the lower end of the cross rod 19 is rotatably connected to the two third threaded sleeves 17.

[0022] The working principle of the present utility model is: by driving the second threaded rod 9 to rotate through the first rotating block, the second threaded rod 9 drives the second threaded sleeves 10 on the front and rear sides to move towards the middle, and the second threaded sleeves 10 drive the extrusion rollers 12 on the front and rear sides to move through the fixing plate 11, so as to adjust the distance between the extrusion rollers 12 on the front and rear sides;

[0023] Place a circular valve air cylinder on the two squeezing rollers 12 on the left side of the bottom plate 1, and place another circular valve air cylinder on the two squeezing rollers 12 on the right side of the bottom plate 1, so that the two circular valve air cylinders fit together, and then control the motor 15 to drive the threaded rod 14 to rotate, and the threaded rod 14 drives the top plate 7 to descend through the threaded sleeve 16, and the top plate 7 drives the upper squeezing roller 12 to descend and press against the circular valve air cylinder, thereby fixing the position of the circular valve air cylinder;

[0024] The rotating block 2 drives the threaded rod 3 14 to rotate through the meshing of the bevel gear 2 16 and the bevel gear 1 15, and the threaded rod 3 14 drives the two threaded sleeves 3 17 to move toward the middle. The movement of the threaded sleeve 3 17 toward the middle deforms the cross rod 19 and pushes the two sliders 25 to move toward the middle, so that the mold plate 18 drives the rotating roller 20 to rise and press against the circular valve air cylinder. Then, the motor 2 22 drives the two rotating rollers 20 to rotate through the connecting rod 21. The rotation of the rotating roller 20 causes the two circular valve air cylinders to rotate. Then, the workers weld the fitting parts of the two circular valve air cylinders, which is convenient and quick.

[0025] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A circular valve air duct welding tool, comprising a bottom plate (1), a side plate (2) and a top plate (7), characterized in that: The front end of the bottom plate (1) is equipped with a side plate (2). A lifting groove (3) is opened at the rear end of the side plate (2). A first threaded rod (4) is arranged inside the lifting groove (3). A first motor (5) is installed at the upper end of the first threaded rod (4). A first threaded sleeve (6) is sleeved on the outer surface of the first threaded rod (4). A top plate (7) is installed at the rear end of the first threaded sleeve (6). Moving grooves (8) are symmetrically opened at the upper end of the bottom plate (1) and the lower end of the top plate (7). A second threaded rod (9) is arranged inside the moving groove (8). The thread directions of the front and rear parts of the outer surface of the second threaded rod (9) are opposite. Second threaded sleeves (10) are symmetrically sleeved on the outer surface of the second threaded rod (9). A fixing plate (11) is installed at the upper end of the second threaded sleeve (10). An extrusion roller (12) is installed at the upper end of the fixing plate (11). A sliding groove (13) is horizontally opened at the upper end of the bottom plate (1). A third threaded rod (14) is arranged inside the sliding groove (13). The thread directions of the left and right parts of the outer surface of the third threaded rod (14) are opposite. A first bevel gear (15) is installed in the middle of the outer surface of the third threaded rod (14). The first bevel gear (15) meshes with a second bevel gear (16). Third threaded sleeves (17) are symmetrically sleeved on the outer surface of the third threaded rod (14). A U-shaped plate (18) is arranged above the sliding groove (13). Rotating rollers (20) are symmetrically arranged at the upper end of the U-shaped plate (18). A connecting rod (21) is installed between the rotating rollers (20). A second motor (22) is installed at one end of one of the rotating rollers (20). A groove (23) is opened at the lower end of the U-shaped plate (18). A guide rod (24) is installed inside the groove (23). Sliders (25) are symmetrically sleeved on the outer surface of the guide rod (24). A cross rod (19) is arranged between the sliding groove (13) and the U-shaped plate (18). The upper end of the cross rod (19) is rotatably connected to the two sliders (25). The lower end of the cross rod (19) is rotatably connected to the two third threaded sleeves (17).

2. A circular valve air duct welding tool according to claim 1, characterized in that: A rotating block one is installed at the rear end of the second threaded rod (9).

3. A circular valve air duct welding tool according to claim 1, characterized in that: A first rubber anti-slip layer is arranged on the outer surface of the extrusion roller (12), and anti-slip lines are arranged on the surface of the first rubber anti-slip layer.

4. A circular valve air duct welding tool according to claim 1, characterized in that: A rotating block two is installed at the rear end of the second bevel gear (16).

5. A circular valve air duct welding tool according to claim 1, characterized in that: A second rubber anti-slip layer is arranged on the outer surface of the rotating roller (20), and anti-slip lines are arranged on the surface of the second rubber anti-slip layer.