Tool taking and setting device for robot milling system

By designing a tool pick-up and adjusting device for robot milling systems, using contact displacement sensors and automatic reset mechanisms, the existing tool pick-up and high cost problems in robot milling systems are solved, and automated tool change and High-precision tool setting improves machining efficiency and stability.

CN222176844UActive Publication Date: 2024-12-17MANFRED AUTOMATION (CHINA) CO LTD
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Patent Information

Application Number
CN202420627030.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-17
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing tool setters have problems such as expensive, low life, low accuracy and weak signal anti-interference ability in robot milling systems, which cannot meet the tool set requirements of robot milling systems.

Method used

A tool pick-up and tool pick-up device for robot milling system is designed, including a tool pick-up part and a tool pick-up part. The tool pick-up part realizes automatic tool change through a contact displacement sensor and a pressure block, and the tool pick-up part uses a proximity sensor and a return spring for automatic tool pick-up. Reset, the mounting section can adjust the height and level to ensure the precise tool alignment of the tool.

Benefits of technology

Automatic tool change is realized, which improves machining efficiency and machining accuracy, reduces costs, and significantly improves stability, simplifies operations and shortens tool change time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool taking and setting device for a robot milling system, which belongs to the technical field of tool taking and setting of the milling system and comprises a tool taking part, the tool taking part comprises a plurality of tool rests, and to-be-taken tools are arranged on the tool rests; the tool setting part comprises a displacement sensor and a pressing block, one end of the displacement sensor is a fixed end, the other end of the displacement sensor is a power end, the power end of the displacement sensor corresponds to the pressing block in position, and in the initial state, the pressing block makes contact with the power end of the displacement sensor; when the pressing block presses the power end of the displacement sensor, a pressing distance is formed. The tool changing device is used in cooperation with a robot milling system, tool rest changing is provided for the robot milling system, automatic tool changing is achieved, machining efficiency is improved, personnel safety is protected, operation is easy, tool changing and tool setting time of a robot is greatly shortened, and efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tool picking and tool setting of a milling system, and particularly relates to a tool picking and tool setting device for a robot milling system. Background Art

[0002] The robotic milling system is a processing system that uses a robot to perform milling operations. In the robotic milling system, a tool setting instrument is required to meet the tool picking and setting needs of the robotic milling system.

[0003] Tool setters are standard products in the machine tool industry and are divided into contact tool setters, laser tool setters, and magnetic induction tool setters. Laser tool setters are relatively expensive and not cost-effective. Contact tool setters used in common machine tools are actually equivalent to switch signals and can be used with CNC systems, but cannot be used directly with robot systems. Magnetic induction tool setters have a short lifespan, low precision, and weak signal anti-interference capabilities, so they cannot meet the tool picking and setting needs of robot milling systems. Utility Model Content

[0004] The utility model overcomes the shortcomings of the prior art and provides a tool picking and setting device for a robot milling system to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a tool picking and setting device for a robot milling system, comprising

[0006] A knife taking part, the knife taking part comprising a plurality of knife racks, on which knives to be taken are arranged;

[0007] The tool setting part includes a displacement sensor and a pressure block. One end of the displacement sensor is a fixed end, and the other end is a power end. The power end of the displacement sensor corresponds to the position of the pressure block. In an initial state, the pressure block contacts the power end of the displacement sensor. When the pressure block presses down the power end of the displacement sensor, a downward pressing distance is formed.

[0008] In a preferred embodiment of the utility model, it also includes

[0009] The mounting part includes a mounting frame and a foot cup located at the bottom of the mounting frame, and the foot cup is used to adjust the height and level of the mounting frame.

[0010] In a preferred embodiment of the utility model, the knife taking part and the knife setting part are both connected to the mounting frame through a fixing block.

[0011] In a preferred embodiment of the utility model, the tool holder is installed on the fixed block through a cushion block, and the fixed end of the displacement sensor corresponds to the position of the fixed block.

[0012] In a preferred embodiment of the utility model, a fixing frame is arranged on the fixing block, and a resetting part for resetting the pressing block is arranged on the fixing frame.

[0013] In a preferred embodiment of the utility model, the reset portion includes a guide shaft arranged on the fixing frame and a reset spring sleeved on the guide shaft, the pressure block is connected to the reset spring, and the reset spring automatically resets the pressure block.

[0014] In a preferred embodiment of the utility model, a limiting block is arranged at one end of the guide shaft close to the fixing block, and a limiting screw for limiting the guide shaft is arranged on the limiting block.

[0015] In a preferred embodiment of the utility model, a proximity sensor is arranged on the tool holder.

[0016] In a preferred embodiment of the present invention, the displacement sensor is a contact displacement sensor.

[0017] The utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0018] (1) The utility model is used in conjunction with a robot milling system to provide a tool holder replacement system, realize automatic tool change, improve processing efficiency, and protect personnel safety. The utility model is easy to operate, greatly shortens the tool change and tool setting time of the robot, and improves efficiency.

[0019] (2) The tool setting unit of the utility model can perform tool setting operations on the tool to avoid the influence of the processing accuracy on the tool wear or tool change, thereby further ensuring the processing accuracy of the tool;

[0020] (3) Compared with traditional tool setting instruments, the use of contact displacement sensors has significantly improved stability and greatly reduced costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0022] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the utility model;

[0023] Figure 2 It is a partial structural schematic diagram of a preferred embodiment of the utility model;

[0024] Figure 3 for Figure 2 The main view of

[0025] In the figure: 10, tool removal part; 11, tool holder; 20, tool setting part; 21, displacement sensor; 22, pressure block; 30, installation part; 31, installation frame; 32, foot cup; 40, fixing block; 50, cushion block; 60, fixing frame; 70, reset part; 71, guide shaft; 72, reset spring; 80, limit block; 81, limit screw; 90, proximity sensor. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0027] The present embodiment provides a tool picking and setting device for a robot milling system, which is used in conjunction with the robot milling system to provide a tool holder 11 for replacement, thereby realizing automatic tool changing, improving processing efficiency, and protecting personnel safety. The device is simple and easy to operate, greatly shortening the tool changing and setting time of the robot and improving efficiency.

[0028] Combination Figures 1 to 3 As shown, the tool picking and setting device of this embodiment includes a tool picking part 10 and a tool setting part 20. The tool picking part 10 can store a variety of different types of tools to facilitate the robot to perform tool picking operations, and the tool setting part 20 can set the tools to avoid affecting the processing accuracy due to tool wear or tool changing, thereby further ensuring the processing accuracy of the tools.

[0029] Specifically, in this embodiment, the tool taking part 10 includes a plurality of tool holders 11. The tool holders 11 are provided with a receiving cavity. The tool to be taken is arranged in the receiving cavity. When the robot needs to take the tool, it grabs the handle of the tool to take out the tool from the receiving cavity.

[0030] In this embodiment, the tool setting part 20 includes a displacement sensor 21 and a pressure block 22. One end of the displacement sensor 21 is a fixed end, and the other end is a power end. The power end of the displacement sensor 21 corresponds to the position of the pressure block 22. In the initial state, the pressure block 22 contacts the power end of the displacement sensor 21. When the pressure block 22 presses down on the power end of the displacement sensor 21, a pressing distance is formed. In this embodiment, a contact displacement sensor 21 is used. The contact displacement sensor 21 transmits the data of the pressing distance to the robot, providing data so that the robot can calculate the length and height information of the grasped tool.

[0031] See also Figure 1The tool picking and tool setting device of this embodiment also includes a mounting part 30, which includes a mounting frame 31 and a foot cup 32 located at the bottom of the mounting frame 31. The foot cup 32 adjusts the height and level of the mounting frame 31, and the tool picking part 10 and the tool setting part 20 are connected to the mounting frame 31 through a fixing block 40. Therefore, in actual use, the operator can change the height of the tool picking part 10 and the tool setting part 20 by adjusting the foot cup 32, so that the robot can perform subsequent tool picking and tool setting operations.

[0032] In this embodiment, the tool holder 11 is installed on the fixed block 40 through the pad 50, the fixed end of the displacement sensor 21 corresponds to the position of the fixed block 40, and a proximity sensor 90 is provided on the tool holder 11. The proximity sensor 90 can determine whether the tool is on the tool holder 11 so that the subsequent robot can perform logical judgment.

[0033] See also Figure 2 and Figure 3 A fixing frame 60 is provided on the fixing block 40, and a resetting portion 70 for resetting the pressure block 22 is provided on the fixing frame 60. The resetting portion 70 can automatically reset the pressure block 22. After the tool setting is completed, the resetting portion 70 automatically resets the pressure block 22 to facilitate the subsequent tool setting operation.

[0034] Specifically, in this embodiment, the reset portion 70 includes a guide shaft 71 arranged on the fixed frame 60 and a reset spring 72 sleeved on the guide shaft 71. The pressure block 22 is connected to the reset spring 72, and the reset spring 72 automatically resets the pressure block 22. When the tool setting operation is performed, the pressure block 22 squeezes the power end of the displacement sensor 21, driving the reset spring 72 to press down. When the tool setting is completed, the robot moves the tool. At this time, the tool is separated from the pressure block 22, and the pressure block 22 is automatically reset under the action of the reset spring 72, so that the next tool setting operation can be carried out smoothly.

[0035] Furthermore, in this embodiment, a limit block 80 is provided at one end of the guide shaft 71 close to the fixed block 40, and a limit screw 81 is provided on the limit block 80 for limiting the guide shaft 71, and the limit screw 81 can adjust the pre-tightening force of the return spring 72 to meet the tool alignment requirements.

[0036] In actual use of the tool picking and setting device of this embodiment, in the initial state, different types of tools are placed on the tool holder 11, and the tools are grabbed by an external robot. After the tool picking operation is completed, the next step of tool setting operation is carried out. At this time, the robot moves the tool to the top of the pressing block 22, and then presses the pressing block 22 downward, and the power end of the displacement sensor 21 moves downward. After the downward pressing distance is formed, the data is transmitted to the robot, providing data so that the robot can calculate the length and height information of the grabbed tool.

[0037] In summary, the tool picking and setting device of the present embodiment is used in conjunction with the robot milling system to provide it with a replacement tool holder 11, realize automatic tool changing, improve processing efficiency, and protect personnel safety. It is simple and easy to operate, greatly shortens the tool changing and setting time of the robot, and improves efficiency. The tool setting part 20 can set the tool to avoid affecting the processing accuracy due to tool wear or tool changing, further ensuring the processing accuracy of the tool. Compared with traditional tool setting instruments, the use of contact displacement sensor 21 has significantly improved stability and greatly reduced costs.

[0038] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A tool picking and setting device for a robot milling system, characterized in that: include A knife taking part (10), the knife taking part (10) comprising a plurality of knife racks (11), and knives to be taken are arranged on the knife racks (11); The tool setting part (20) comprises a displacement sensor (21) and a pressure block (22), one end of the displacement sensor (21) is a fixed end, and the other end is a power end, the power end of the displacement sensor (21) corresponds to the position of the pressure block (22), in an initial state, the pressure block (22) contacts the power end of the displacement sensor (21), and when the pressure block (22) presses down on the power end of the displacement sensor (21), a downward pressing distance is formed.

2. The tool picking and setting device for a robot milling system according to claim 1, characterized in that: Also includes The mounting part (30) comprises a mounting frame (31) and a foot cup (32) located at the bottom of the mounting frame (31), and the foot cup (32) is used to adjust the height and level of the mounting frame (31).

3. The tool picking and setting device for a robot milling system according to claim 2, characterized in that: The knife taking part (10) and the knife setting part (20) are both connected to the mounting frame (31) via a fixing block (40).

4. The tool picking and setting device for a robot milling system according to claim 3, characterized in that: The tool holder (11) is mounted on the fixed block (40) via a cushion block (50), and the fixed end of the displacement sensor (21) corresponds to the position of the fixed block (40).

5. The tool picking and setting device for a robot milling system according to claim 3, characterized in that: A fixing frame (60) is provided on the fixing block (40), and a resetting portion (70) for resetting the pressing block (22) is provided on the fixing frame (60).

6. The tool picking and setting device for a robot milling system according to claim 5, characterized in that: The reset portion (70) comprises a guide shaft (71) arranged on the fixing frame (60) and a reset spring (72) sleeved on the guide shaft (71); the pressing block (22) is connected to the reset spring (72); and the reset spring (72) automatically resets the pressing block (22).

7. The tool picking and setting device for a robot milling system according to claim 6, characterized in that: A limiting block (80) is arranged at one end of the guide shaft (71) close to the fixing block (40), and a limiting screw (81) for limiting the guide shaft (71) is arranged on the limiting block (80).

8. The tool picking and setting device for a robot milling system according to claim 1, characterized in that: The tool holder (11) is provided with a proximity sensor (90).

9. The tool picking and setting device for a robot milling system according to claim 1, characterized in that: The displacement sensor (21) is a contact type displacement sensor (21).