Ball cage turn-over mechanism

By designing the cage flip mechanism, the automatic flip of the cage is achieved by using the drive motor and the three-claw chuck, the high cost problem caused by manual flip is solved, the processing efficiency is improved, and the construction of an automated production line is promoted.

CN222177280UActive Publication Date: 2024-12-17CHONGQING CHENGRUN MACHINERY CO LTD
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Patent Information

Application Number
CN202420913613.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-17
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the processing of the ball cage, the upper and lower parts may be reversed when the robot arm grabs the ball cage to the grinder, which requires manual flip, resulting in high labor costs and hinders the construction of the automated production line for the ball cage processing.

Method used

A ball cage flip mechanism is designed, including a support platform, drive motor, bearing support, drive shaft, support plate and three-claw chuck. The ball cage is placed into the chuck through a mechanical arm, and the drive motor rotates the support plate 180 degrees. , realize automatic flip of the cage and avoid manual operation.

Benefits of technology

It realizes automated processing without manual flips, saves labor costs, improves work efficiency, and promotes the construction of automated production lines for ball cage processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222177280U_ABST
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Abstract

The utility model provides a ball cage turn-over mechanism which comprises a supporting platform, a driving motor and a bearing support are fixed on a table top of the supporting platform, a bearing is fixedly embedded on the bearing support, a transmission shaft is fixed in a center hole of the bearing, one end of the transmission shaft is fixedly connected with an output shaft of the driving motor, and the other end of the transmission shaft is fixedly connected with the bearing. The other end of the transmission shaft is fixedly connected with a supporting plate, the length direction of the supporting plate inclines horizontally relative to the central axis of the transmission shaft to form a preset included angle, a three-jaw chuck is fixed to the surface of the outer end of the supporting plate, and clamping faces of the inner ends of three clamping jaws, facing the center of the chuck, in the three-jaw chuck are arc-shaped faces matched with the outer wall of the ball cage. When the ball cage is turned over, manual turning-over operation is not needed, the labor cost is saved, the working efficiency is high, and construction of a ball cage machining automatic production line is quite facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball cage processing, in particular to a ball cage turning mechanism. Background Art

[0002] The ball cage, also known as the "constant velocity joint", is an important component in the car transmission system. Its function is to transfer the engine power from the transmission to the drive wheel to drive the car at high speed. There are many types of constant velocity joints used in cars, among which the most commonly used are the ball cage type constant velocity joint and the tripod type constant velocity joint, which are mainly composed of sliding sleeves, three-way shafts, transmission shafts, star sleeves, cages, bell housings and other main components. Since the constant velocity joint transmits heavy driving torque, is subject to heavy loads, has high transmission accuracy, is in great demand, and is also a safety component, its main parts are all made of precision forgings. At present, in the production and processing of ball cages, it is necessary to feed the ball cage to the robot arm to grab it and put it into the ball cage grinder to grind the working surface of the ball cage window and other processing. The inventor of the present application has discovered through research that in the process of grabbing the ball cage to the ball cage grinder by a robotic arm, the ball cage may be upside down. In this case, the ball cage needs to be turned over before processing. Currently, the upside-down ball cage is mainly turned over manually, and then the robotic arm is waited for to re-grab it. Therefore, this method requires someone to watch all the time to complete the flipping, which results in high labor costs and restricts the construction progress of the ball cage processing automated production line. This technical problem needs to be urgently resolved. Utility Model Content

[0003] In view of the existing problem that in the process of grabbing the ball cage to the ball cage grinder by a mechanical arm, the ball cage may be turned upside down. At this time, it is necessary to turn over the upside-down ball cage manually. This method has high labor costs and restricts the construction progress of the ball cage processing automated production line. The utility model provides a ball cage turning mechanism.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A ball cage flipping mechanism comprises a supporting platform, a driving motor and a bearing support are fixed on the table surface of the supporting platform, a bearing is fixedly inlaid on the bearing support, a transmission shaft is fixed in the center hole of the bearing, one end of the transmission shaft is fixedly connected to the output shaft of the driving motor, and the other end of the transmission shaft is fixedly connected to a supporting plate, the length direction of the support plate is horizontally inclined relative to the central axis of the transmission shaft to form a predetermined angle, a three-jaw chuck is fixed to the outer end surface of the support plate, and the clamping surfaces of the inner ends of the three jaws of the three-jaw chuck facing the center of the chuck are arc-shaped surfaces that match the outer wall of the ball cage.

[0006] Compared with the prior art, when the ball cage flipping mechanism provided by the utility model is used, the upside-down ball cage is first grabbed by a mechanical arm and placed between the inner ends of the three claws of the three-jaw chuck, and then the three claws move toward the center of the three-jaw chuck to clamp the ball cage, and then the driving motor is started. After the motor output shaft drives the support plate to rotate 180 degrees through the transmission shaft, the three claws move back to the center of the three-jaw chuck to release the ball cage, and the ball cage is placed on the support platform surface. After that, the mechanical arm grabs the flipped ball cage again for processing. This method does not require manual flipping operations, which not only saves labor costs, but also has high work efficiency, and is very beneficial to the construction of an automated production line for ball cage processing.

[0007] Furthermore, a rubber pad is laid on the support platform, and the projection position of the rubber pad and the three-jaw chuck on the support platform surface is mirror-imaged relative to the central axis of the transmission shaft.

[0008] Furthermore, the length direction of the support plate is inclined in the horizontal direction relative to the central axis of the transmission shaft to form a predetermined angle of 30 to 60 degrees.

[0009] Furthermore, a hollow portion is provided on the support plate between the inner end and the outer end of the support plate.

[0010] Furthermore, a flexible clamping block is bonded to the clamping surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a schematic diagram of the structure of the ball cage turning mechanism.

[0012] In the figure, 1. support platform; 2. drive motor; 3. bearing support; 4. transmission shaft; 5. support plate; 51. hollow part; 6. three-jaw chuck; 7. clamping claw; 71. clamping surface; 72. flexible clamping block; 8. rubber pad. DETAILED DESCRIPTION

[0013] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0014] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0015] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] Please refer to Figure 1As shown, the utility model provides a ball cage flipping mechanism, including a supporting platform 1, a driving motor 2 and a bearing support 3 are fixed on the table surface of the supporting platform 1, a bearing (not shown in the figure) is fixedly embedded on the bearing support 3, and specifically, a bearing mounting hole can be firstly opened on the bearing support 3, and then the outer ring of the bearing can be embedded in the bearing mounting hole to realize the embedding installation of the bearing, a transmission shaft 4 is fixed in the center hole of the bearing, and specifically, a part of the connecting shaft at the front end of the transmission shaft 4 can be inserted into the center hole of the bearing to realize the fixed connection between the two, one end of the transmission shaft 4 is fixedly connected to the output shaft of the driving motor 2, and the other end of the transmission shaft 4 is fixedly connected to a supporting plate 5, and the length direction of the supporting plate 5 is inclined in the horizontal direction relative to the central axis of the transmission shaft 4 to form a predetermined angle, that is, the length direction of the supporting plate 5 is not It is not coincident or parallel to the central axis of the transmission shaft 4. The purpose of such design is to separate the positions of the ball cage before and after turning over to avoid the support plate 5 blocking the robotic arm and making it inconvenient for the robotic arm to grasp. A three-jaw chuck 6 is fixed to the outer end surface of the support plate 5. The three-jaw chuck 6 includes a chuck body and three claws 7 arranged around the chuck body and movable radially along the chuck body. The three-jaw chuck 6 can be driven by a motor to achieve clamping or loosening. Therefore, the three-jaw chuck 6 and the drive motor 2 can be connected to an existing external controller for control. The specific structure and working principle of the three-jaw chuck 6 are mature existing technologies and are not described in detail here. The clamping surface 71 at the inner end of the three claws 7 facing the center of the chuck in the three-jaw chuck 6 is an arc surface that matches the outer wall of the ball cage, thereby better clamping the ball cage.

[0017] Compared with the prior art, when the ball cage flipping mechanism provided by the utility model is used, the upside-down ball cage is first grabbed by a mechanical arm and placed between the inner ends of the three claws of the three-jaw chuck, and then the three claws move toward the center of the three-jaw chuck to clamp the ball cage, and then the driving motor is started. After the motor output shaft drives the support plate to rotate 180 degrees through the transmission shaft, the three claws move back to the center of the three-jaw chuck to release the ball cage, and the ball cage is placed on the support platform surface. After that, the mechanical arm grabs the flipped ball cage again for processing. This method does not require manual flipping operations, which not only saves labor costs, but also has high work efficiency, and is very beneficial to the construction of an automated production line for ball cage processing.

[0018] As a specific example, please refer to Figure 1 As shown, a rubber pad 8 is also laid on the support platform 1, and the projection position of the rubber pad 8 and the three-jaw chuck 6 on the surface of the support platform 1 is mirrored relative to the central axis of the transmission shaft 4, that is, the setting position of the rubber pad 8 corresponds to the three-jaw chuck 6 after the support plate 5 is rotated 180 degrees, thereby preventing the ball cage from sliding after being placed on the support platform surface, facilitating accurate grasping by the robot arm.

[0019] As a specific example, please refer to Figure 1 As shown, the predetermined angle α formed by the length direction of the support plate 5 relative to the central axis of the transmission shaft 4 is 30-60° in the horizontal direction, thereby allowing the front and rear positions of the ball cage to be more spaced apart, making it easier for the robot arm to grasp accurately.

[0020] As a specific embodiment, a hollow portion 51 is provided on the support plate between the inner end and the outer end of the support plate 5, thereby saving the material for making the support plate 5 and reducing the driving power of the driving motor 2, thereby minimizing energy consumption.

[0021] As a specific embodiment, a flexible clamping block 72, such as a rubber block or a silicone block, is bonded to the clamping surface 71, thereby increasing the friction between the clamping surface 71 and the ball cage and improving the clamping stability.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A ball cage flipping mechanism, comprising a support platform (1), characterized in that: A driving motor (2) and a bearing support (3) are fixed on the table surface of the support platform (1); a bearing is fixedly embedded on the bearing support (3); a transmission shaft (4) is fixed in the center hole of the bearing; one end of the transmission shaft (4) is fixedly connected to the output shaft of the driving motor (2); the other end of the transmission shaft (4) is fixedly connected to a support plate (5); the length direction of the support plate (5) is horizontally inclined relative to the center axis of the transmission shaft (4) to form a predetermined angle; a three-jaw chuck (6) is fixed on the outer end surface of the support plate (5); the clamping surfaces (71) at the inner ends of the three clamping claws (7) of the three-jaw chuck (6) facing the center of the chuck are arc-shaped surfaces that match the outer wall of the ball cage.

2. The ball cage flipping mechanism according to claim 1, characterized in that: A rubber pad (8) is also laid on the support platform (1), and the projection positions of the rubber pad (8) and the three-jaw chuck (6) on the surface of the support platform (1) are arranged in a mirror image relative to the central axis of the transmission shaft (4).

3. The ball cage flipping mechanism according to claim 1, characterized in that: The length direction of the support plate (5) is inclined in the horizontal direction relative to the central axis of the transmission shaft (4) to form a predetermined angle of 30 to 60 degrees.

4. The ball cage flipping mechanism according to claim 1, characterized in that: A hollow portion (51) is provided on the support plate between the inner end and the outer end of the support plate (5).

5. The cage flipping mechanism according to claim 1, characterized in that: A flexible clamping block (72) is bonded onto the clamping surface (71).