Melting temperature control device for plastic
By using a combination design of the adjustment ring and the heat insulation plate in the melting temperature control device for plastics, the problems of excessive melting of plastics and air pollution in the prior art are solved, and the stable temperature control and product quality are achieved.
Patent Information
- Application Number
- CN202420614453.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing melting temperature control device for plastics pulls out the electric heating tube after heating, resulting in the open top surface of the melt box, and the plastic is susceptible to air pollution and rapid cooling, which cannot effectively prevent excessive melting.
A melting temperature control device including an adjustment ring, an adjustment groove, an insulation plate and a motor is designed. The adjustment ring drives the heating rod to get close to or away from the melting box, and uses a heat insulation plate to insulate the heat when the heating rod is away to prevent heat from being heated by waste heat. Excessively, while keeping the sealing cover closed to prevent plastic from contacting air.
It effectively prevents excessive melting of plastics and air pollution, maintains temperature stability, and improves the quality of plastic products.
Smart Images
Figure CN222178348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melting equipment, in particular to a melting temperature control device for plastics. Background Art
[0002] Waste plastic melting regeneration is a waste plastic recycling technology. It is to heat and melt waste plastic into raw materials or products, including single-variety waste plastic recycling and composite waste plastic recycling. The former is to sort out the waste plastics, melt them into granules after separation, and use them alone or mix them with new resins to make products. When the plastic is melted, a heating instrument is needed to heat it.
[0003] An existing melting temperature control device for plastics (authorization announcement number: CN216658564U) has the following defects: after the above device heats the plastic to a molten state, a hydraulic cylinder is used to pull the electric heating tube out of the melting box to prevent the residual heat of the electric heating tube from continuing to heat the plastic and causing excessive melting. However, if the electric heating tube is directly pulled out of the melting box after the heating is completed, the top surface of the melting box will be open, and the molten plastic will come into contact with the air and be easily contaminated by dust in the air. In addition, the molten plastic will also exchange heat with the air and cool down quickly, thereby affecting the quality of the plastic product. For this reason, the present utility model is proposed. Utility Model Content
[0004] The utility model aims to solve the problems existing in the prior art and provides a melting temperature control device for plastics.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A melting temperature control device for plastics comprises a base, a melting box is fixed to the top surface of the base, a temperature control shell is fixed to the top surface of the base, a sealing cover is threadedly connected to the top surface of the temperature control shell, a temperature control component is arranged inside the temperature control shell, the temperature control component comprises an adjustment ring rotatably arranged on the top surface of the base, the bottom end of the adjustment ring extends to the bottom surface of the base, a ring gear is fixed to the bottom end of the adjustment ring, a plurality of adjustment grooves are opened on the top surface of the adjustment ring, an adjustment block is slidably arranged inside the adjustment groove, and a heating rod is fixed to the top surface of the adjustment block.
[0007] Preferably, an extension plate is fixed to the outer wall of the base, a first motor is fixed to the top surface of the extension plate, an output shaft of the first motor passes through the top surface of the extension plate and extends to the bottom surface of the extension plate, the output shaft of the first motor is rotatably arranged at the penetration point of the extension plate, and a driving gear is fixed to the output shaft of the first motor, which is meshed with the ring gear.
[0008] Preferably, a plurality of limit racks are fixed inside the temperature control housing, a limit strip is fixed on the outer wall of the heating rod, and the limit strip and the inside of the limit rack are slidably arranged.
[0009] Preferably, a plurality of heat insulation plates are fixed to the top surface of the adjustment ring, the heat insulation plates are parallel to adjacent adjustment grooves, and the heat insulation plates are tightly fitted to the outer wall of the heating rod.
[0010] Preferably, a second motor is fixed to the inner bottom surface of the melting box, the output shaft of the second motor passes through the bottom surface of the melting box and extends to the inside of the melting box, an oil seal is provided at the penetration point between the output shaft of the second motor and the melting box, a stirring blade is fixed to the output shaft of the second motor, a controller and a temperature sensor are respectively fixed to the top surface of the sealing cover, a detection end of the temperature sensor passes through the top surface of the sealing cover and extends to the inside of the melting box, a sealant is used for the detection end of the temperature sensor and the penetration point of the sealing cover, and the temperature sensor, the first motor, the heating rod and the second motor are all electrically connected to the controller.
[0011] Preferably, two rotating handles are fixed to the top surface of the sealing cover near the front and rear sides, and the two rotating handles are mirror-symmetrical.
[0012] The beneficial effects of the utility model are:
[0013] Through the arrangement and use of the adjusting ring, the adjusting groove and the heat insulating plate, the adjusting ring will drive the heating rod to approach or move away from the melting box when rotating, and the heat insulating plate will insulate the heating rod when the heating rod is away from the melting box, thereby effectively preventing the residual heat of the heating rod from heating the plastic and causing excessive melting. In addition, there is no need to open the sealing cover when performing heat insulation, which effectively prevents the molten plastic from contacting with the air, which may cause rapid cooling or contamination by air dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram proposed by the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional split structure proposed by the utility model;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the limit frame proposed by the utility model;
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the adjustment ring proposed by the utility model.
[0018] In the figure: 1. base; 101. temperature control housing; 102. sealing cover; 103. adjustment ring; 104. ring gear; 105. adjustment slot; 106. adjustment block; 107. heating rod; 108. extension plate; 109. first motor; 110. driving gear; 111. limit frame; 112. heat insulation board; 113. rotating grip; 114. limit strip; 2. melting box; 201. second motor; 202. stirring blade. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] During the use of the melting equipment, a melting temperature control device is required. The melting temperature control device provided by the utility model is specifically used to achieve temperature control in the melting process to prevent the molten plastic from being affected by the residual heat of the heating equipment and causing excessive melting. At the same time, it prevents the molten plastic from contacting with the air and causing contamination and rapid cooling. During the use of this device, it is necessary to carry out inspections and other preparatory work in advance to ensure the normal operation of the device.
[0022] Please refer to the attached Figure 1 -Attached Figure 4 A melting temperature control device for plastics includes a base 1, a melting box 2 is fixed to the top surface of the base 1, a temperature control shell 101 is fixed to the top surface of the base 1, a sealing cover 102 is threadedly connected to the top surface of the temperature control shell 101, a temperature control component is arranged inside the temperature control shell 101, and the temperature control component includes an adjustment ring 103 rotatably arranged on the top surface of the base 1, the bottom end of the adjustment ring 103 extends to the bottom surface of the base 1, a ring gear 104 is fixed to the bottom end of the adjustment ring 103, a plurality of adjustment grooves 105 are opened on the top surface of the adjustment ring 103, an adjustment block 106 is slidably arranged inside the adjustment groove 105, a heating rod 107 is fixed to the top surface of the adjustment block 106, and the heating rod 107 is the prior art.
[0023] In the embodiment, an extension plate 108 is fixed to the outer wall of the base 1, and a first motor 109 is fixed to the top surface of the extension plate 108. The first motor 109 has a self-locking function. The output shaft of the first motor 109 passes through the top surface of the extension plate 108 and extends to the bottom surface of the extension plate 108. The output shaft of the first motor 109 is rotatably arranged with the penetration point of the extension plate 108. The output shaft of the first motor 109 is fixed with a driving gear 110, and the driving gear 110 is meshed with the ring gear 104. Through the setting and use of the adjustment ring 103 and the adjustment groove 105, the adjustment ring 103 will drive the heating rod 107 to approach or move away from the melting box 2 when rotating, thereby effectively preventing the residual heat of the heating rod 107 from heating the plastic and causing excessive melting. In addition, the sealing cover 102 does not need to be opened when performing heat insulation, which effectively prevents the molten plastic from contacting with the air, which may quickly cool down or be contaminated by air dust.
[0024] In the embodiment, a plurality of limit frames 111 are fixed inside the temperature control housing 101, and a limit strip 114 is fixed on the outer wall of the heating rod 107. The limit strip 114 and the limit frame 111 are slidably arranged inside to limit the heating rod 107.
[0025] In the embodiment, a plurality of heat insulation plates 112 are fixed to the top surface of the adjustment ring 103. The heat insulation plates 112 are of prior art. The heat insulation plates 112 are parallel to the adjacent adjustment grooves 105. The heat insulation plates 112 fit tightly against the outer wall of the heating rod 107 to better insulate the heat of the heating rod 107.
[0026] In the embodiment, a second motor 201 is fixed to the inner bottom surface of the melting box 2, and the output shaft of the second motor 201 passes through the bottom surface of the melting box 2 and extends to the inside of the melting box 2. An oil seal is provided at the penetration point between the output shaft of the second motor 201 and the melting box 2, and a stirring blade 202 is fixed to the output shaft of the second motor 201. A controller and a temperature sensor are respectively fixed to the top surface of the sealing cover 102. The controller is a PLC controller, and the temperature sensor is the prior art. The detection end of the temperature sensor passes through the top surface of the sealing cover 102 and extends to the inside of the melting box 2. The detection end of the temperature sensor and the penetration point of the sealing cover 102 are treated with sealant. The temperature sensor, the first motor 109, the heating rod 107 and the second motor 201 are all electrically connected to the controller, which is used to mix the plastic during heating, so that the plastic is heated more evenly, and the melting temperature of the plastic can be detected in real time.
[0027] In the embodiment, two rotating handles 113 are fixed to the top surface of the sealing cover 102 near the front and rear sides. The two rotating handles 113 are mirror-symmetrical and are used to facilitate the staff to open the sealing cover 102.
[0028] Working principle: In use, the plastic to be melted is first placed into the melting box 2, and then the sealing cover 102 is threadedly connected to the melting box 2. At this time, the heating rod 107 is started by the controller to heat the melting box 2, and then the second motor 201 is started by the controller to drive the stirring blade 202 to stir the plastic, so that the plastic is heated more evenly. When the temperature sensor detects that the plastic cup is heated to a certain temperature, the controller starts the first motor 109 to drive the driving gear 110 to rotate. Under the meshing action of the ring gear 104 and the driving gear 110, the ring gear 104 will drive the adjusting ring 103 to rotate together. At this time, due to the limitation of the limiting frame 111 on the limiting bar 114 and the heating rod 107, when the adjusting ring 103 rotates, the adjusting block 106 will slide relatively inside the adjusting groove 105, and drive the heating rod 107 away from the melting box 2 under the inclined groove structure of the adjusting groove 105. At this time, the heat insulation plate 112 rotates to one side of the heating rod 107 with the adjusting ring 103 to effectively insulate the heating rod 107.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A melt temperature control device for plastics, comprising a base (1), characterized in that: A melting box (2) is fixed on the top surface of the base (1), a temperature control shell (101) is fixed on the top surface of the base (1), a sealing cover (102) is threadedly connected to the top surface of the temperature control shell (101), a temperature control component is arranged inside the temperature control shell (101), and the temperature control component comprises an adjustment ring (103) rotatably arranged on the top surface of the base (1), the bottom end of the adjustment ring (103) extends to the bottom surface of the base (1), a ring gear (104) is fixed to the bottom end of the adjustment ring (103), a plurality of adjustment grooves (105) are opened on the top surface of the adjustment ring (103), an adjustment block (106) is slidably arranged inside the adjustment groove (105), and a heating rod (107) is fixed on the top surface of the adjustment block (106).
2. A plastic melting temperature control device according to claim 1, characterized in that: An extension plate (108) is fixed to the outer wall of the base (1), a first motor (109) is fixed to the top surface of the extension plate (108), an output shaft of the first motor (109) passes through the top surface of the extension plate (108) and extends to the bottom surface of the extension plate (108), the output shaft of the first motor (109) is rotatably arranged at the penetration point of the extension plate (108), and a driving gear (110) is fixed to the output shaft of the first motor (109), and the driving gear (110) is meshed with the ring gear (104).
3. A plastic melting temperature control device according to claim 2, characterized in that: A plurality of limit frames (111) are fixed inside the temperature control housing (101), a limit strip (114) is fixed on the outer wall of the heating rod (107), and the limit strip (114) and the limit frames (111) are slidably arranged inside.
4. A plastic melting temperature control device according to claim 3, characterized in that: A plurality of heat insulation plates (112) are fixed on the top surface of the adjustment ring (103); the heat insulation plates (112) are parallel to adjacent adjustment grooves (105); and the heat insulation plates (112) are tightly fitted to the outer wall of the heating rod (107).
5. A plastic melting temperature control device according to claim 4, characterized in that: A second motor (201) is fixed to the inner bottom surface of the melting box (2); an output shaft of the second motor (201) penetrates the bottom surface of the melting box (2) and extends into the interior of the melting box (2); an oil seal is provided at the penetration point between the output shaft of the second motor (201) and the melting box (2); a stirring blade (202) is fixed to the output shaft of the second motor (201); a controller and a temperature sensor are respectively fixed to the top surface of the sealing cover (102); a detection end of the temperature sensor penetrates the top surface of the sealing cover (102) and extends into the interior of the melting box (2); a sealant is used to treat the detection end of the temperature sensor and the penetration point of the sealing cover (102); and the temperature sensor, the first motor (109), the heating rod (107) and the second motor (201) are all electrically connected to the controller.
6. A plastic melting temperature control device according to claim 5, characterized in that: Two rotating handles (113) are fixed on the top surface of the sealing cover (102) near the front and rear sides, and the two rotating handles (113) are mirror-symmetrical.