Injection mold for producing elliptical sound gauges

By designing efficient injection molds in sound gauge production, and using technologies such as heating wires and breathable grooves, the problems of low transmission efficiency and adhesion are solved, efficient production and convenient access are achieved, and defective yields are reduced.

CN222178534UActive Publication Date: 2024-12-17HUIZHOU JIAYUN ELECTRONICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420349223.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2024-12-17
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The injection molds used in the production of existing sound gauge have low transmission efficiency, resulting in low production efficiency, and the products are prone to sticking when out of mold, making them inconvenient to take, which increases the probability of defective products.

Method used

An injection mold including mounting plate, moving base mold, mounting mold groove, mounting ring, heating wire and heat insulation plate was designed. The transmission efficiency is improved by increasing the motor screw, heating with heating wire to prevent adhesion, and ventilation is carried out. Grooves and sealing plates enable easy access to products.

Benefits of technology

It improves the injection molding rate, saves time and reduces costs, prevents product adhesions, reduces the generation of defective products, and ensures production efficiency and product integrity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222178534U_ABST
    Figure CN222178534U_ABST
Patent Text Reader

Abstract

The utility model discloses an injection mold for producing an elliptical sound gauge, and belongs to the field of molds, the injection mold for producing the elliptical sound gauge comprises a mounting plate, a mounting frame is mounted at the top of the mounting plate, a movable bottom mold is slidably connected to the top of the mounting plate and located at the bottom of the mounting frame, and a mounting mold groove is formed in the top of the movable bottom mold; a mounting ring is mounted on the top of the movable bottom die and located on the outer side of the mounting die groove, the mounting ring is used for heating the inner side of the mounting die groove, a fixing assembly is mounted on the top of the mounting ring and used for fixing the mounting ring, the mounting ring comprises a mounting ring, an electric heating wire, a connecting heat absorption plate and a heat insulation plate, and the inner side of the mounting ring is wrapped with the electric heating wire; a connecting heat-absorbing plate is arranged on one side, close to the mounting die cavity, of the mounting ring; a heat-insulating plate is arranged on one side, away from the mounting die cavity, of the mounting ring; the injection mold can be directly completed through injection molding, time is saved, cost is reduced, mold sticking can be prevented, taking is more convenient, and the probability of defective products is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of molds, and more particularly to an injection mold for producing an elliptical musical gauge. Background Art

[0002] The voice coil positioning gauge is a tool used when assembling a speaker. It can be used to fix the voice coil. When using it, put the voice coil on the voice coil positioning gauge, insert the voice coil positioning gauge and the voice coil into the magnetic gap of the speaker, fix the voice coil with glue, and then remove the voice coil positioning gauge;

[0003] In the production of music gauges, injection molds are needed for mass production of music gauges. However, in the production of music gauges, the screws used are all screws with large pitches, and their transmission efficiency is low, which is difficult to meet the current production needs. Moreover, when the mold processing is completed and needs to be demolded, the product often sticks to the mold due to the low temperature of the mold, which makes it inconvenient to take it out and often requires manual twisting to take it out, which can easily cause product damage and increase the probability of producing defective products. Summary of the invention

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an injection mold for producing an elliptical tuning gauge, which can be directly completed by injection molding, saving time and reducing costs, and can prevent the mold from sticking, making it more convenient to take and reducing the probability of defective products.

[0006] 2. Technical solution

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] An injection mold for producing an elliptical pitch gauge comprises a mounting plate, a mounting frame is mounted on the top of the mounting plate, a movable bottom mold is slidably connected to the top of the mounting plate and the bottom of the mounting frame, a mounting mold groove is arranged on the top of the movable bottom mold, a mounting ring is mounted on the top of the movable bottom mold and the outside of the mounting mold groove, the mounting ring is used to heat the inner side of the mounting mold groove, a fixing component is mounted on the top of the mounting ring, and the fixing component is used to fix the mounting ring.

[0009] Furthermore, the mounting ring includes a mounting ring, a heating wire, a connecting heat absorbing plate and a heat insulating plate. The inner side of the mounting ring is wrapped with the heating wire, a connecting heat absorbing plate is provided on the side of the mounting ring close to the mounting mold groove, and a heat insulating plate is provided on the side of the mounting ring away from the mounting mold groove.

[0010] Furthermore, the fixing assembly includes a top ring, which is fixed to the top of the mounting ring, and the top of the top ring is threadedly connected with a plurality of fixing bolts, and a limiting assembly is arranged at the top of the top ring and outside the fixing bolts.

[0011] Furthermore, the limiting assembly includes a rotating snap ring, which is rotatably connected to the top of the top ring, and the fixing bolt is inserted into the inner side of the rotating snap ring. A clamping ring is fixed to the top of the top ring and located on the outer side of the rotating snap ring by multiple screws, and the inner side of the clamping ring is provided with clamping teeth corresponding to the rotating snap ring. A synchronous rotation structure is installed on the fixing bolt and the rotating snap ring, and the synchronous rotation structure is used to make the rotating snap ring rotate synchronously with the fixing bolt.

[0012] Furthermore, the synchronous rotation structure includes an inclined surface, which is arranged on the outer side of the fixing bolt, and the inner side of the rotating clamping ring is provided with a convex surface corresponding to the inclined surface.

[0013] Furthermore, an air-permeable groove is provided on the inner side of the movable bottom mold and at the bottom of the mounting mold groove, a sealing plate is slidably connected to the inner side of the air-permeable groove and at a position corresponding to the mounting mold groove, a fixed column is fixed to the bottom of the sealing plate, a spacer plate is provided inside the movable bottom mold and on the inner side of the air-permeable groove, and the fixed column is slidably connected to the spacer plate, a connecting block is installed at the bottom of the fixed column, a fixed block is installed on the inner side of the air-permeable groove and directly below the connecting block, and a spring is assembled between the fixed block and the connecting block.

[0014] Furthermore, the thickness of the heat insulation plate is greater than the thickness of the connecting heat absorbing plate.

[0015] Furthermore, the engaging teeth and the teeth on the rotating clamping ring have the same shape and face in opposite directions.

[0016] Furthermore, the sealing plate is made of flexible material.

[0017] 3. Beneficial effects

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] (1) This solution increases the injection speed by increasing the size of the motor, reducing the size of the screw, and improving the transmission efficiency. The injection speed is three times that of ordinary injection molding machines, and injection molding can be completed directly, saving time and reducing costs.

[0020] (2) This solution starts the heating wire to generate heat, which is then extended to the inside of the mounting mold groove through the heat-absorbing plate to heat the product. The mounting mold groove is connected to the outside space by the provision of the air-permeable groove, which can prevent the mold from sticking, making it more convenient to take out and reducing the probability of defective products.

[0021] (3) This solution rotates the fixing bolt so that the fixing bolt drives the rotating retaining ring to rotate synchronously through the inclined surface and the convex surface. When rotating, the rotating retaining ring and the engaging teeth are set so that the rotating retaining ring can rotate in the forward direction but not in the reverse direction, thereby ensuring that the fixing bolt will not gradually loosen when the mold vibrates, thereby ensuring the stability of the mounting ring on the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure between the movable bottom mold, the mounting mold groove and the top ring of the present invention;

[0024] Figure 3 It is a schematic diagram of the structure between the mounting die groove, the mounting ring and the top ring of the present invention;

[0025] Figure 4 is a cross-sectional view of a mounting ring of the present invention;

[0026] Figure 5 For the present invention Figure 4 The enlarged view of point A in the middle;

[0027] Figure 6 It is a schematic diagram of the structure between the mounting ring, the top ring and the fixing bolts of the present invention;

[0028] Figure 7 It is a schematic diagram of the structure between the screw, the convex surface and the fixing bolt of the present invention;

[0029] Figure 8 It is a cross-sectional view of the movable bottom mold of the present invention;

[0030] Fig. 9 For the present invention Figure 8 Enlarged view of point B in the middle.

[0031] Description of the numbers in the figure:

[0032] 1. Mounting plate; 2. Mounting frame; 3. Movable bottom mold; 4. Mounting mold groove; 5. Mounting ring; 6. Top ring; 7. Snap ring; 8. Snap teeth; 9. Rotating snap ring; 10. Fixing bolt; 11. Inclined surface; 12. Convex surface; 13. Screw; 14. Sealing plate; 15. Fixing column; 16. Spacer plate; 17. Connecting block; 18. Fixing block; 19. Spring; 20. Breathing groove; 51. Mounting ring; 52. Heating wire; 53. Connecting heat absorbing plate; 54. Heat insulation plate. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0034] Embodiment 1:

[0035] See also Figure 1-9 An injection mold for producing an elliptical sound gauge includes a mounting plate 1, a mounting frame 2 is mounted on the top of the mounting plate 1, a movable bottom mold 3 is slidably connected to the top of the mounting plate 1 and located at the bottom of the mounting frame 2, a mounting mold groove 4 is arranged on the top of the movable bottom mold 3, a mounting ring 5 is mounted on the top of the movable bottom mold 3 and located on the outside of the mounting mold groove 4, the mounting ring 5 is used to heat the inner side of the mounting mold groove 4, a fixing component is mounted on the top of the mounting ring 5, the fixing component is used to fix the mounting ring 5, the fixing component includes a top ring 6, and the top ring 6 is fixed to the mounting plate 1. The top of the mounting ring 5 and the top of the top ring 6 are threadedly connected with a plurality of fixing bolts 10. A limit assembly is arranged at the top of the top ring 6 and outside the fixing bolts 10. When installing the mounting ring 5, the mounting ring 5 is inserted into the inner side of the movable bottom mold 3, and the top ring 6 and the movable bottom mold 3 are fixed by the fixing bolts 10, thereby playing a fixing effect on the mounting ring 5. When the mold is used for injection molding, the motor can be enlarged, the screw can be reduced, and the shooting speed can be increased, which is 3 times the shooting speed of an ordinary injection molding machine, so that the injection molding can be completed directly, saving time and reducing costs.

[0036] The limiting assembly includes a rotating snap ring 9, which is rotatably connected to the top of the top ring 6, and a fixing bolt 10 is inserted into the inner side of the rotating snap ring 9. A snap ring 7 is fixed to the top of the top ring 6 and located on the outer side of the rotating snap ring 9 through a plurality of screws 13, and a snap ring 7 is provided on the inner side of the snap ring 7 with snap teeth 8 corresponding to the rotating snap ring 9. The snap teeth 8 have the same shape as the teeth on the rotating snap ring 9 and face in the opposite direction. Through this arrangement, the snap teeth 8 can clamp the rotating snap ring 9, and the rotating snap ring 9 will not be stuck when it rotates forward. A synchronous rotation structure is installed on the fixing bolt 10 and the rotating snap ring 9.

[0037] The synchronous rotation structure is used to make the rotating retaining ring 9 and the fixing bolt 10 rotate synchronously. The synchronous rotation structure includes an inclined surface 11, which is arranged on the outer side of the fixing bolt 10. The inner side of the rotating retaining ring 9 is provided with a convex surface 12 corresponding to the inclined surface 11. Through this arrangement, the convex surface 12 can limit the inclined surface 11, so that the rotating retaining ring 9 can be driven to rotate synchronously when the fixing bolt 10 rotates. The clamping ring 7 is fixed to the top of the top ring 6 by screws 13, and the fixing bolt 10 is inserted into the inner side of the rotating retaining ring 9. The fixing bolt 10 is rotated, so that the fixing bolt 10 drives the rotating retaining ring 9 to rotate synchronously through the inclined surface 11 and the convex surface 12. When rotating, the rotating retaining ring 9 can be rotated in the forward direction but not in the reverse direction by setting the rotating retaining ring 9 and the clamping teeth 8, thereby ensuring that the fixing bolt 10 will not gradually loosen when the mold vibrates.

[0038] See also Figure 4-5 The mounting ring 5 includes a mounting ring 51, a heating wire 52, a connecting heat absorbing plate 53 and a heat insulating plate 54. The inner side of the mounting ring 51 is wrapped with the heating wire 52. The side of the mounting ring 51 close to the mounting mold groove 4 is provided with a connecting heat absorbing plate 53. The side of the mounting ring 51 away from the mounting mold groove 4 is provided with a heat insulating plate 54. The thickness of the heat insulating plate 54 is greater than the thickness of the connecting heat absorbing plate 53. The heat insulating plate 54 can isolate most of the heat, thereby ensuring that the overall temperature of the mold is not too high, thereby improving the service life of the mold. By starting the heating wire 52, the heating wire 52 emits heat, and then the heat of the heating wire 52 extends to the inner side of the mounting mold groove 4 through the connecting heat absorbing plate 53, heating the product to prevent it from sticking to the mold. The setting of the heat insulating plate 54 can isolate most of the heat emitted to the outside, thereby protecting the mold.

[0039] See also Figure 8-9A vent groove 20 is provided on the inner side of the movable bottom mold 3 and at the bottom of the mounting mold groove 4. A sealing plate 14 is slidably connected to the inner side of the vent groove 20 and at a position corresponding to the mounting mold groove 4. The sealing plate 14 is made of a flexible material. Through the setting of the material of the sealing plate 14, the sealing plate 14 can enter the inner side of the vent groove 20 without getting stuck, and the sealing plate 14 can have a better sealing effect. A fixing column 15 is fixed to the bottom of the sealing plate 14. A spacer plate 16 is provided inside the movable bottom mold 3 and at the inner side of the vent groove 20. The fixing column 15 is slidably connected to the spacer plate 16. The bottom of the fixing column 15 is installed There is a connecting block 17, and a fixed block 18 is installed on the inner side of the air groove 20 and directly below the connecting block 17. A spring 19 is installed between the fixed block 18 and the connecting block 17. Through the setting of the sealing plate 14, the sealing plate 14 can be level with the movable bottom mold 3 at normal times. When the user takes the product, the product rises with a certain pressure, and a vacuum-like space is formed on the inner side of the mounting mold groove 4. At this time, the sealing plate 14 rises, the spring 19 is stretched, and the air enters the inner side of the mounting mold groove 4 through the air groove 20. After taking the product, the sealing plate 14 rebounds through the setting of the spring 19, and the next raw material can be placed.

[0040] Working principle: When the user uses the device, the plastic raw material is melted at high temperature and then injected into the inner side of the mounting mold groove 4. The top mold on the inner side of the mounting frame 2 and the movable bottom mold 3 cooperate to shape the raw material on the inner side of the mounting mold groove 4 and then undergo subsequent processing to form a finished product. When the product needs to be taken out, the movable bottom mold 3 can be moved out and the product can be taken out directly. When taking it out, the heating wire 52 can be started to emit heat, and then the heat of the heating wire 52 can be extended to the inner side of the mounting mold groove 4 through the connecting heat absorbing plate 53 to heat the product and prevent it from sticking to the mold. The setting of the heat insulation plate 54 can isolate most of the heat dissipated to the outside, thereby protecting the mold.

[0041] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An injection mold for producing an elliptical pitch gauge, comprising a mounting plate (1), characterized in that: A mounting frame (2) is installed on the top of the mounting plate (1); a movable bottom mold (3) is slidably connected to the top of the mounting plate (1) and located at the bottom of the mounting frame (2); a mounting mold groove (4) is provided on the top of the movable bottom mold (3); a mounting ring (5) is installed on the top of the movable bottom mold (3) and located on the outside of the mounting mold groove (4); the mounting ring (5) is used to heat the inner side of the mounting mold groove (4); a fixing component is installed on the top of the mounting ring (5); the fixing component is used to fix the mounting ring (5).

2. The injection mold for producing an elliptical musical gauge according to claim 1, characterized in that: The mounting ring (5) comprises a mounting ring (51), a heating wire (52), a connecting heat absorbing plate (53) and a heat insulating plate (54); the inner side of the mounting ring (51) is wrapped with the heating wire (52); a connecting heat absorbing plate (53) is arranged on a side of the mounting ring (51) close to the mounting die groove (4); and a heat insulating plate (54) is arranged on a side of the mounting ring (51) away from the mounting die groove (4).

3. The injection mold for producing an elliptical musical gauge according to claim 1, characterized in that: The fixing assembly comprises a top ring (6), wherein the top ring (6) is fixed to the top of the mounting ring (5), a plurality of fixing bolts (10) are threadedly connected to the top of the top ring (6), and a limiting assembly is arranged at the top of the top ring (6) and outside the fixing bolts (10).

4. The injection mold for producing an elliptical musical gauge according to claim 3, characterized in that: The limiting assembly includes a rotating snap ring (9), the rotating snap ring (9) is rotatably connected to the top of the top ring (6), the fixing bolt (10) is inserted into the inner side of the rotating snap ring (9), the top of the top ring (6) and located on the outer side of the rotating snap ring (9) is fixed with a snap ring (7) by multiple screws (13), and the inner side of the snap ring (7) is provided with snap teeth (8) corresponding to the rotating snap ring (9), and a synchronous rotation structure is installed on the fixing bolt (10) and the rotating snap ring (9), and the synchronous rotation structure is used to make the rotating snap ring (9) rotate synchronously with the fixing bolt (10).

5. The injection mold for producing an elliptical musical gauge according to claim 4, characterized in that: The synchronous rotation structure comprises an inclined surface (11), wherein the inclined surface (11) is arranged on the outer side of the fixing bolt (10), and a convex surface (12) corresponding to the inclined surface (11) is arranged on the inner side of the rotating clamp ring (9).

6. The injection mold for producing an elliptical musical gauge according to claim 1, characterized in that: A ventilation groove (20) is provided on the inner side of the movable bottom mold (3) and at the bottom of the installation mold groove (4); a sealing plate (14) is slidably connected to the inner side of the ventilation groove (20) and at a position corresponding to the installation mold groove (4); a fixing column (15) is fixed to the bottom of the sealing plate (14); a partition plate (16) is provided inside the movable bottom mold (3) and at the inner side of the ventilation groove (20); the fixing column (15) is slidably connected to the partition plate (16); a connecting block (17) is installed at the bottom of the fixing column (15); a fixing block (18) is installed on the inner side of the ventilation groove (20) and directly below the connecting block (17); a spring (19) is installed between the fixing block (18) and the connecting block (17).

7. The injection mold for producing an elliptical musical gauge according to claim 2, characterized in that: The thickness of the heat insulation plate (54) is greater than the thickness of the connecting heat absorption plate (53).

8. The injection mold for producing an elliptical musical gauge according to claim 4, characterized in that: The engaging teeth (8) and the teeth on the rotating clamp ring (9) have the same shape and are oriented in opposite directions.

9. The injection mold for producing an elliptical musical gauge according to claim 6, characterized in that: The sealing plate (14) is made of a flexible material.