High-voltage power distribution system for extended-range mine truck

By designing the active heat dissipation and dust removal structure of the high-voltage distribution system in the extended-range mine card, the problems of unstable heat dissipation and dust blockage in the application of the high-voltage distribution system are solved, and the stable and reliable operation of the system is achieved.

CN222179224UActive Publication Date: 2024-12-17INNER MONGOLIA IRIDIUM MOLYBDENUM ZHIHUI TECH CO LTD
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Patent Information

Application Number
CN202421110082.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing high-voltage power distribution system cannot provide stable and reliable heat dissipation in mining card applications, and the heat dissipation port is easily blocked due to dust in the use environment, which affects the heat dissipation effect.

Method used

A high-voltage distribution system for extended-range mining cards was designed, using distribution box, mounting frame, sealing cover plate, control and detection module, voltage stabilization module, protection module, cooling fan, dustproof filter and cleaning brush and other components. , through active heat dissipation and dust removal structure, ensure the stable operation of the system in a high-temperature and high-power environment.

Benefits of technology

It realizes stable heat dissipation and dust removal of the high-voltage distribution system, ensures the reliable operation of the system in complex environments, improves air flow and heat dissipation effect, prevents dust from entering, and ensures the stability of the distribution system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage power distribution system for an extended-range mine truck, which comprises a power distribution box body and a mounting rack, the mounting rack is fixed at the lower end of the power distribution box body through bolts, the upper end of the power distribution box body is connected with a sealing cover plate through hinges and is rotatably connected with the sealing cover plate, and a control detection module is fixed on the left side in the power distribution box body. A voltage stabilizing module is installed at the right side end of the distribution box body, a protection module is fixed to the front side of the voltage stabilizing module, an input connecting plug is embedded in the right side end of the distribution box body, an output connecting plug is embedded in the left side end of the distribution box body, and a positioning pipe penetrates through the rear side end of the distribution box body. According to the high-voltage power distribution system for the extended-range mine truck, by arranging the active heat dissipation structure, stable movement of the high-voltage power distribution system can be kept, it is ensured that the system structure can be more reliable, and by arranging the active dust removal structure in a matched mode, the effectiveness of the heat dissipation structure can still be kept when the high-voltage power distribution system is used in the complex environment of mineral products.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-voltage power distribution, in particular to a high-voltage power distribution system for an extended-range mining truck. Background Art

[0002] With the development of new energy vehicles, the application of new energy technology is no longer limited to the traditional passenger cars and commercial buses, and has gradually penetrated into mining trucks and commercial vehicles. At present, most of the mining trucks used in mining areas are pure electric mining trucks, which rely entirely on power battery systems as energy sources to drive the vehicle and the upper system to work; in actual use, pure battery systems cannot meet the long-term high-power use needs of mining trucks. With the development of extended-range mining trucks, extended-range mining trucks are gradually emerging, and extended-range mining trucks require high-end power distribution systems to cooperate with them.

[0003] Because the mining trucks require a lot of power when working, and the current generated by the high-voltage distribution structure is also relatively large, it will inevitably generate a lot of heat and cause the temperature inside the distribution structure to rise, which will inevitably affect the stability. At the same time, because the mine is dusty, if the heat dissipation port is blocked, it will also affect the heat dissipation of the distribution structure.

[0004] Therefore, we proposed a high-voltage power distribution system for extended-range mining trucks to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a high-voltage power distribution system for an extended-range mining truck, so as to solve the problem that the existing high-voltage power distribution system mentioned in the above background technology cannot provide stable and reliable heat dissipation, and at the same time, due to the influence of the use environment, the heat dissipation port is easily blocked and affects the heat dissipation effect.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-voltage power distribution system for an extended-range mining truck, comprising a power distribution box and a mounting frame:

[0007] The lower end of the distribution box is bolted with a mounting frame, and the upper end of the distribution box is hingedly connected to a sealing cover plate and rotatably connected to the sealing cover plate;

[0008] A control detection module is fixed on the left side of the distribution box, a voltage stabilizing module is installed on the right side of the distribution box, and a protection module is fixed on the front side of the voltage stabilizing module. An input plug connector is embedded and installed on the right side of the distribution box, and an output plug connector is embedded and installed on the left side of the distribution box.

[0009] A positioning tube is passed through the rear end of the distribution box, and two groups of mounting plates are symmetrically arranged inside the positioning tube, and a first cooling fan and a second cooling fan are respectively installed inside the two groups of mounting plates.

[0010] Preferably, the input plug connector and the output plug connector are symmetrically installed on the left and right sides of the distribution box, and the input plug connector and the output plug connector are electrically connected to the voltage stabilizing module and the protection module respectively, and the voltage stabilizing module, the protection module and the control and detection module are electrically connected to each other.

[0011] By adopting the above technical solution, the voltage stabilizing module can maintain the stability of the power input and reduce fluctuations. At the same time, the control detection module can detect the current or voltage data and adjust the output power according to demand. The output plug is pre-connected with a protection module when outputting electric energy to ensure interruption protection in the event of short circuit or overload.

[0012] Preferably, a partition is provided in the middle of the distribution box body, and the partition is fixedly connected to the distribution box body, and ventilation holes are arranged in an equidistant array in the middle of the partition body.

[0013] By adopting the above technical solution, the interior of the distribution box is divided by setting up partitions, and at the same time, the opening of multiple groups of ventilation holes can keep the left and right areas unobstructed.

[0014] Preferably, the two groups of mounting plates are symmetrically distributed on the left and right sides of the positioning tube, and the mounting plates are adapted to the sizes of the positioning tube, and the first cooling fan and the second cooling fan are arranged in opposite directions.

[0015] By adopting the above technical solution, the first cooling fan and the second cooling fan can be installed by setting the positioning tube and the mounting plate, and the first cooling fan and the second cooling fan can increase the speed of the air flow inside the distribution box.

[0016] Preferably, a dust filter is fixedly connected to the rear end of the positioning tube, and a cleaning brush is arranged on the rear side; a sliding guide rod is fixedly connected to the upper end of the dust filter, and the sliding guide rod passes through the cleaning brush.

[0017] By adopting the above technical solution, the dust-proof filter can be provided to prevent dust from entering the interior of the distribution box, and the cleaning brush can be provided to clean the dust-proof filter when it moves.

[0018] Preferably, the sliding guide rod is slidably connected to the cleaning brush, and a reciprocating screw rod passes through the lower end of the cleaning brush, and the reciprocating screw rod is rotatably connected to the dust filter screen, and a power motor is fixedly connected to the left side of the rear end of the distribution box body, and the right shaft end of the power motor is fixedly connected to the reciprocating screw rod.

[0019] By adopting the above technical solution, the power motor can provide rotational power for the reciprocating screw, and when the reciprocating screw rotates, it can drive the cleaning brush to reciprocate and clean the dust filter, and the setting of the sliding guide rod can improve the sliding stability of the cleaning brush.

[0020] Compared with the prior art, the utility model has the following beneficial effects: the high-voltage power distribution system for the extended-range mining truck;

[0021] 1. By setting up an active heat dissipation structure, the high-voltage power distribution system can maintain stable movement, ensuring that the system structure can be more reliable. In addition, with the active dust removal structure, the effectiveness of the heat dissipation structure can be maintained when used in a complex environment of mining;

[0022] 2. The two sets of cooling fans can improve the air flow inside the distribution box to improve the internal heat dissipation effect. A cleaning structure for the dust filter can effectively clean the dust outside the dust filter to ensure the heat dissipation reliability of the active heat dissipation structure and ensure the stable operation of the high-voltage distribution system. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front structural schematic diagram of the utility model;

[0024] Figure 2 This is a rear view structural diagram of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the dust filter and cleaning brush of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the mounting plate and the first cooling fan of the utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the utility model system.

[0028] In the figure: 1. distribution box; 2. mounting frame; 3. sealing cover; 4. control detection module; 5. voltage stabilizing module; 6. protection module; 7. input plug connector; 8. output plug connector; 9. partition; 10. ventilation hole; 11. positioning tube; 12. mounting plate; 13. first cooling fan; 14. second cooling fan; 15. power motor; 16. reciprocating screw; 17. cleaning brush; 18. sliding guide rod; 19. dust filter. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5The utility model provides a technical solution: a high-voltage power distribution system for an extended-range mining truck, comprising a distribution box 1 and a mounting frame 2, the lower end of the distribution box 1 is bolted with the mounting frame 2, and the upper end of the distribution box 1 is hingedly connected with a sealing cover plate 3 and rotatably connected to the sealing cover plate 3; a control detection module 4 is fixed on the left side of the distribution box 1, and a voltage stabilizing module 5 is installed on the right side of the distribution box 1, and a protection module 6 is fixed on the front side of the voltage stabilizing module 5, an input plug connector 7 is embedded and installed on the right side of the distribution box 1, and an output plug connector 8 is embedded and installed on the left side of the distribution box 1; the input plug connector 7 and the output plug connector 8 are symmetrically installed on the distribution box 1. On the left and right sides of the electrical box 1, the input plug connector 7 and the output plug connector 8 are electrically connected to the voltage stabilizing module 5 and the protection module 6 respectively, and the voltage stabilizing module 5, the protection module 6 and the control detection module 4 are electrically connected to each other; the setting of the input plug connector 7 and the output plug connector 8 can facilitate the connection of the power input end and the access end respectively, and the voltage stabilizing module 5 can maintain the stability of the power input and reduce fluctuations. At the same time, the control detection module 4 can detect the current or voltage data and adjust the output power according to demand. The output plug is pre-connected with the protection module 6 when outputting electric energy to ensure interruption protection in the event of a short circuit or overload.

[0031] A partition 9 is provided in the middle of the distribution box body 1, and the partition 9 is fixedly connected to the distribution box body 1, and ventilation holes 10 are arranged in an equidistant array in the middle of the partition 9; a positioning tube 11 is passed through the rear end of the distribution box body 1, and two groups of mounting plates 12 are symmetrically arranged inside the positioning tube 11, and the first cooling fan 13 and the second cooling fan 14 are respectively installed inside the two groups of mounting plates 12; the two groups of mounting plates 12 are symmetrically distributed on the left and right sides of the positioning tube 11, and the mounting plates 12 are adapted to the sizes of the positioning tube 11, and the first cooling fan 13 and the second cooling fan 14 are in the same direction. Reverse setting: A dust filter 19 is fixedly connected to the rear end of the positioning tube 11. Through the setting of the positioning tube 11 and the mounting plate 12, the first cooling fan 13 and the second cooling fan 14 can be easily installed. During use, the first cooling fan 13 and the second cooling fan 14 can be used to work synchronously, thereby driving the air inside the distribution box 1 to flow rapidly, and the setting of the partition 9 and the ventilation hole 10 can improve the flow effect on both sides of the distribution box 1, and the dust filter 19 connected to the outside of the positioning tube 11 can prevent dust from entering the inside of the distribution box 1.

[0032] A cleaning brush 17 is arranged on the rear side, and a sliding guide rod 18 is fixedly connected to the upper end of the dust filter 19, and the sliding guide rod 18 passes through the cleaning brush 17; the sliding guide rod 18 is slidably connected to the cleaning brush 17, and a reciprocating screw 16 is passed through the lower end of the cleaning brush 17, and the reciprocating screw 16 is rotatably connected to the dust filter 19, and a power motor 15 is fixedly connected to the left side of the rear end of the distribution box 1, and the right shaft end of the power motor 15 is fixedly connected to the reciprocating screw 16; the power motor 15 can provide rotational power to the reciprocating screw 16, and when the reciprocating screw 16 rotates, it can drive the cleaning brush 17 to reciprocate outside the dust filter 19 and clean it. At the same time, the setting of the sliding guide rod 18 can improve the stability of the cleaning brush 17 during reciprocating motion.

[0033] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-voltage power distribution system for an extended-range mining truck, comprising a power distribution box (1) and a mounting frame (2). Features: The lower end of the distribution box (1) is bolted with a mounting frame (2), and the upper end of the distribution box (1) is hingedly connected to a sealing cover plate (3) and is rotatably connected to the sealing cover plate (3); A control detection module (4) is fixed on the left side of the distribution box (1), a voltage stabilizing module (5) is installed on the right side of the distribution box (1), and a protection module (6) is fixed on the front side of the voltage stabilizing module (5), an input plug connector (7) is embedded and installed on the right side of the distribution box (1), and an output plug connector (8) is embedded and installed on the left side of the distribution box (1); A positioning tube (11) passes through the rear end of the distribution box (1), and two groups of mounting plates (12) are symmetrically arranged inside the positioning tube (11), and a first cooling fan (13) and a second cooling fan (14) are respectively installed inside the two groups of mounting plates (12).

2. The high-voltage power distribution system for extended-range mining trucks according to claim 1, Features: The input plug connector (7) and the output plug connector (8) are symmetrically installed on the left and right sides of the power distribution box (1), and the input plug connector (7) and the output plug connector (8) are electrically connected to the voltage stabilizing module (5) and the protection module (6) respectively, and the voltage stabilizing module (5), the protection module (6) and the control detection module (4) are electrically connected to each other.

3. The high-voltage power distribution system for extended-range mining trucks according to claim 1, Features: A partition (9) is provided in the middle of the distribution box (1), and the partition (9) is fixedly connected to the distribution box (1), and ventilation holes (10) are arranged in an equidistant array in the middle of the partition (9).

4. The high-voltage power distribution system for extended-range mining trucks according to claim 1, Features: The two groups of mounting plates (12) are symmetrically distributed on the left and right sides of the positioning tube (11), and the mounting plates (12) are compatible with the positioning tube (11) in size. The first cooling fan (13) and the second cooling fan (14) are arranged in opposite directions.

5. The high-voltage power distribution system for extended-range mining trucks according to claim 1, Features: The rear end of the positioning tube (11) is fixedly connected to a dust filter (19), and a cleaning brush (17) is arranged on the rear side; the upper end of the dust filter (19) is fixedly connected to a sliding guide rod (18), and the sliding guide rod (18) passes through the cleaning brush (17).

6. The high-voltage power distribution system for the extended-range mining truck according to claim 5, Features: The sliding guide rod (18) is slidably connected to the cleaning brush (17), and a reciprocating screw rod (16) is passed through the lower end of the cleaning brush (17), and the reciprocating screw rod (16) is rotatably connected to the dust filter (19). The power distribution box (1) is fixedly connected to a power motor (15) on the left side of the rear end, and the right shaft end of the power motor (15) is fixedly connected to the reciprocating screw rod (16).