Four-way vehicle stereoscopic warehouse system applied to fungus culture factory

Through the design of the four-way cheligarage system, the problems of storage space and sorting efficiency in the fungi culture factory are solved, and multi-layer storage and rapid sorting are realized, ensuring the safety of the culture medium and the normal growth of the fungi.

CN222180657UActive Publication Date: 2024-12-17NIUYAN INTELLIGENT LOGISTICS EQUIP (SUZHOU) CO LTD
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Patent Information

Application Number
CN202323629136.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-17
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The long storage time of bacteria in a fungus culture factory leads to a large storage area, and the large number of petri dishes leads to inconvenient sorting process during the emergence period, and it is easy to spill when manually moving.

Method used

Design a four-way garage system, including multi-layer shelves, hoists, transplanters and ultraviolet lamps, to realize multi-layer storage and rapid sorting of bacterial culture dishes through four-way vehicles, to ensure that the culture liquid does not spill, and Monitor the status of the petri dish with an equilibrium sensor and a temperature sensor.

Benefits of technology

It effectively solves the problems of storage space and sorting efficiency, ensures safe storage and rapid sorting of bacterial culture dishes, reduces the demand for artificial transportation, and improves bacterial cultivation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a four-way vehicle vertical warehouse system applied to a fungus culture factory. The four-way vehicle vertical warehouse system comprises a four-way vehicle, at least two layers of goods shelves are arranged in the vertical warehouse, ultraviolet lamps are arranged on the goods shelves except for the bottom layer, the elevator is arranged on one side of the vertical warehouse, and the four-way vehicle can be lifted to each layer of goods shelf through the elevator and then run to a set position; the transplanting frame is arranged on the four-way vehicle, the transplanting frame comprises a frame, two groups of vertically arranged object placing parts are arranged in the frame, each group of object placing parts comprises a plurality of object placing assemblies which are arranged in parallel up and down, and the height of each layer of goods shelf can accommodate the transplanting frame; according to the utility model, a plurality of culture dishes are placed on the transplanting frame with a multi-layer structure, and then the transplanting frame is placed in the vertical warehouse goods shelf matched with the height of the transplanting frame through the four-way trolley, so that the problem of large storage area in the fungus factory culture period is solved; meanwhile, manual transportation is replaced by a four-way vehicle, workers are rapidly assisted in completing the procedures such as sorting in the seedling emergence period, and the culture solution cannot be scattered in the transportation process.
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Description

Technical Field

[0001] The utility model relates to a four-way vehicle vertical garage system, in particular to a four-way vehicle vertical garage system applied to a fungus cultivation factory. Background Art

[0002] The mushroom industry is both a traditional industry and an emerging sunrise industry. Mushroom cultivation generally adopts soilless cultivation. Soilless cultivation does not require the use of soil but directly adds materials containing nutrient solution (such as perlite, non-toxic foam plastics, etc.) as the growth nutrient absorption medium of mushrooms. The nutrient solution of soilless cultivation can be reused repeatedly without causing waste, which is in line with the concept of sustainable development.

[0003] The mushroom cultivation factory is a project in the current mushroom industry. The mushrooms are stored for a long time during the cultivation period in the mushroom factory, which causes the problem of large storage area. In addition, because the mushrooms are cultivated in liquid culture dishes, they may spill out during manual movement. At the same time, due to the large number of culture dishes used for mushrooms, it is impossible to quickly complete the sorting process during the emergence period, which brings many inconveniences to the actual cultivation. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and to provide a four-way vehicle vertical warehouse system for use in a fungus cultivation factory. The upper and lower layers of the vertical warehouse are used to cultivate and grow fungi, the storage space of the culture dishes can be increased, and the four-way vehicle can be used to quickly sort the fungus culture dishes without spilling the dishes, thus meeting the needs of fungus cultivation.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a four-way vehicle storage system applied to a fungus cultivation factory, comprising:

[0006] Four-way car;

[0007] A vertical warehouse, wherein at least two layers of shelves are provided in the vertical warehouse, and the shelves other than the bottom layer are provided with ultraviolet lamps for irradiating the liquid in the culture dish;

[0008] A hoist is arranged at one side of the vertical warehouse, and is used to lift the four-way vehicle to each layer of the corresponding vertical warehouse, wherein the four-way vehicle can be lifted to each layer of the shelf by the hoist and then travel to a set position;

[0009] A transplanting rack is arranged on the four-way vehicle, the transplanting rack comprises a frame, at least two groups of vertically arranged storage parts are arranged in the frame, each group of the storage parts comprises a plurality of storage components arranged in parallel up and down for placing culture dishes, and the height of each layer of the shelf can accommodate the transplanting rack;

[0010] Among them, the four-way vehicle delivers the transplanting rack carrying multiple culture dishes to the elevator, and the elevator lifts the four-way vehicle carrying the transplanting rack to above the bottom layer of the shelf. The ultraviolet lamp is used to irradiate the growth of fungi in the culture dishes. When sorting is required, the four-way vehicle takes out the transplanting rack and descends to the first layer of the shelf in the vertical warehouse through the elevator for sorting.

[0011] Furthermore, the upper surface of the four-way vehicle is horizontal, and a balance sensor is provided on the lower surface of the four-way vehicle.

[0012] Furthermore, the transplanting rack is also provided with a temperature sensor for sensing temperature.

[0013] Furthermore, the storage assembly includes two relatively arranged supporting plates for supporting the culture dish.

[0014] Furthermore, the four-way vehicle is provided with a counter for recording the number of transplanting racks transmitted.

[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0016] The four-way vehicle vertical warehouse system applied to a fungus cultivation factory of the utility model can place a plurality of culture dishes by setting a transplanting rack with a multi-layer structure, and then put the transplanting rack with the culture dishes into the vertical warehouse shelf of the height suitable for the transplanting rack, thereby solving the problem of long storage time and large storage area during the cultivation period of the fungus factory; secondly, the culture solution will not be spilled when the culture dishes are transplanted by the four-way vehicle; in addition, the four-way vehicle vertical warehouse adopts the method of upper storage and lower picking, which meets the maximum storage capacity while using the four-way vehicle to replace manual transportation, and assists the staff to complete the sorting process in the seedling period as quickly as possible to meet the actual use needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0018] Figure 1 This is a front view of an embodiment of the utility model;

[0019] Figure 2 A side view of an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a transplanting frame in one embodiment of the utility model;

[0021] Among them: a vertical warehouse 1, a four-way vehicle 2, a lifting machine 3, a transplanting rack 4, a shelf 10, an ultraviolet lamp 11, a temperature sensor 20, a storage component 41, and a carrying plate 410. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0023] The utility model provides a four-way vehicle storage system applied to a mushroom cultivation factory, so as to solve the problem in the prior art that the mushrooms are stored for a long time during cultivation in the mushroom factory, resulting in a large storage area, and at the same time, due to the large number of culture dishes used for the mushrooms, the process of sorting during the seedling stage cannot be completed quickly.

[0024] For ease of understanding, the specific process in the embodiments of the present application is described below. Figures 1 to 3 A four-way vehicle vertical warehouse system for fungus cultivation factories in an embodiment of the present application comprises a vertical warehouse 1, a four-way vehicle 2, a hoist 3 and a transplanting rack 4; at least two layers of parallel shelves 10 are arranged in the vertical warehouse 1, and ultraviolet lamps 11 for irradiating culture dishes are arranged on the shelves 10 except the bottom layer; the hoist 3 is arranged on one side of the vertical warehouse 1, and is used to lift the four-way vehicle 2 to the corresponding shelf 10 of each layer of the vertical warehouse 1, and the four-way vehicle 2 can travel to a designated position along each layer of the shelf; the transplanting rack 4 is arranged on the four-way vehicle 2, and the transplanting rack 4 comprises a frame 40, and two groups of vertically arranged storage parts are arranged in the frame, and each group of the storage parts comprises a plurality of storage components 41 arranged in parallel up and down for placing culture dishes, and the height of each layer of the shelf can accommodate the transplanting rack 4.

[0025] During operation, the four-way vehicle 2 delivers the transplanting rack 4 carrying multiple culture dishes to the elevator 3, and the elevator 3 lifts the four-way vehicle 2 and the transplanting rack 4 to above the first floor of the shelf 10, and the ultraviolet lamps 11 on both sides of the shelf 10 are used to irradiate and grow the fungi in the culture dishes; and when sorting is required, the four-way vehicle 2 takes out the transplanting rack 4 and descends to the first floor shelf 10 of the vertical warehouse through the elevator 3 for sorting.

[0026] The four-way vehicle vertical storage system of the utility model arranges the transplanting rack 4 for storing culture dishes into a multi-layer structure, and the height of each shelf 10 can be adapted to the height of the transplanting rack 4, that is, each shelf 10 can hold multiple culture dishes, so that multiple culture dishes can be placed on the transplanting rack as a whole and then stored in each shelf for storage, and then irradiated with ultraviolet light for growth, thereby increasing the storage space for the culture dishes. At the same time, when the four-way vehicle transplants the transplanting rack, the culture solution in the culture dish will not be spilled, and the operation is convenient and labor-saving.

[0027] Secondly, the vertical warehouse adopts the method of storing on the top and picking on the bottom. During the growth period, four-way vehicles are used to store the seeds on the second floor or above of vertical warehouse 1. Before the seedling period, the culture dish containers in the vertical warehouse are automatically transported to the first floor of the vertical warehouse, and four-way vehicles are used instead of manual transportation to assist the staff to complete the sorting and other processes during the seedling period as quickly as possible.

[0028] In addition, in this embodiment, the upper surface of the four-way vehicle 2 is horizontal, and a balance sensor is provided on the bottom of the four-way vehicle 2, so that whether the culture dish is in a horizontal state can be monitored in real time through the balance sensor. This is because liquid is retained in the culture dish, ensuring that when the four-way vehicle 21 moves, the liquid in the culture dish is intact and will not spill.

[0029] based on Figure 3 In this embodiment, the transplanting rack 4 is provided with a plurality of temperature sensors 20 for sensing temperature, so as to ensure that the temperature in the culture dish is at a suitable temperature for cultivating fungi and ensure the correct cultivation of fungi. In this way, no matter whether the transplanting rack 4 is on a four-way vehicle or on a shelf, the temperature environment of the culture dish can be known in real time. If the temperature on the four-way vehicle is too low, a hot air mechanism can be added to the transplanting rack to increase the temperature of the culture dish on the transplanting rack 4.

[0030] based on Figure 3 In this embodiment, the storage component 41 includes two relatively arranged supporting plates 410, and each two supporting plates 410 are used to carry culture dishes. At the same time, since the supporting plates 410 are L-shaped, each two parallel supporting plates 410 can simultaneously limit the two ends of the culture dishes under the two supporting plates. In this way, multiple culture dishes are arranged in parallel in the transplanting rack 4, which can increase the storage space of the culture dishes.

[0031] In addition, a counter for recording the number of transplanting racks 4 transferred is also provided on the four-way vehicle 2, so that the number of culture dishes put into storage can be calculated and entered into the system for subsequent query and tracing.

[0032] In actual work:

[0033] When culture dishes need to be stored, first put multiple culture dishes into the transplant rack in sequence and limit them by the load-bearing plate. When it is full, the transplant rack is entered into the system, and then the four-way vehicle moves the transplant rack to the vertical warehouse 1.

[0034] The four-way vehicle with the transplanting rack and the culture dish is moved to an empty shelf position in the vertical warehouse by means of the lift 3. At this time, a plurality of culture dishes with fungi are entered into the vertical warehouse, and the fungi in the culture dishes grow in the culture solution under the irradiation of the ultraviolet lamp on the shelf.

[0035] Before the mushrooms emerge, the culture dish containers in the vertical warehouse are automatically transported to the shelf on one side of the vertical warehouse, and then the transplanting rack with the culture dishes is transplanted out by a four-way vehicle, assisting the staff to complete the sorting and other processes during the emergence period as quickly as possible.

[0036] The utility model discloses a four-way vehicle vertical warehouse system applied to a fungus cultivation factory. By arranging a multi-layered transplanting rack, a plurality of culture dishes can be placed. The transplanting rack is then placed in a shelf of a vertical warehouse which is height-matched with the transplanting rack. This solves the problem of long storage time and large storage area during cultivation in the fungus factory. The culture dishes are transported by the four-way vehicle without causing liquid spillage, thereby ensuring the normal growth of the fungi.

[0037] This four-way vehicle warehouse adopts the method of upper storage and lower picking. While meeting the maximum storage capacity, it uses four-way vehicles to replace manual transportation, and assists staff to complete the sorting and other processes during the seedling emergence period as quickly as possible to meet actual usage needs.

[0038] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A four-way vehicle storage system used in a fungus cultivation factory, characterized in that: include: Four-way car; A vertical warehouse, wherein at least two layers of shelves are provided in the vertical warehouse, and the shelves other than the bottom layer are provided with ultraviolet lamps for irradiating the liquid in the culture dish; A hoist is arranged at one side of the vertical warehouse, and is used to lift the four-way vehicle to each layer of the corresponding vertical warehouse, wherein the four-way vehicle can be lifted to each layer of the shelf by the hoist and then travel to a set position; A transplanting rack is arranged on the four-way vehicle, the transplanting rack comprises a frame, at least two groups of vertically arranged storage parts are arranged in the frame, each group of the storage parts comprises a plurality of storage components arranged in parallel up and down for placing culture dishes, and the height of each layer of the shelf can accommodate the transplanting rack; Among them, the four-way vehicle delivers the transplanting rack carrying multiple culture dishes to the elevator, and the elevator lifts the four-way vehicle carrying the transplanting rack to above the bottom layer of the shelf. The ultraviolet lamp is used to irradiate the growth of fungi in the culture dishes. When sorting is required, the four-way vehicle takes out the transplanting rack and descends to the first layer of the shelf in the vertical warehouse through the elevator for sorting.

2. The four-way vehicle storage system for a fungus cultivation factory according to claim 1, characterized in that: The upper surface of the four-way vehicle is horizontal, and a balance sensor is arranged on the lower surface of the four-way vehicle.

3. The four-way vehicle storage system for a fungus cultivation factory according to claim 1, characterized in that: The transplanting rack is also provided with a temperature sensor for sensing temperature.

4. The four-way vehicle storage system for a fungus cultivation factory according to claim 1, characterized in that: The storage component comprises two oppositely arranged bearing plates for supporting the culture dish.

5. The four-way vehicle storage system for a fungus cultivation factory according to claim 1, characterized in that: The four-way vehicle is provided with a counter for recording the number of transplanting racks transmitted.