Sugarcane impurity removing, feeding and conveying device
Through the combination of hydraulic flap, translation conveying and lifting conveying mechanism, the automatic loading and dispersion of sugarcane debris removal equipment is achieved, which solves the problem of high miscellaneous content after harvest in existing equipment and improves the production efficiency of sugar plants. and sugar production rate.
Patent Information
- Application Number
- CN202420855496.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sugarcane impurity removal equipment lacks automated large-scale loading equipment, which leads to high impurity content after harvesting, affecting sugar plant production and sugar production rate.
A sugarcane impurity-removing and loading conveying device including a hydraulic flap mechanism, a translation conveying mechanism, a lifting conveying mechanism and a feeding mechanism is designed. Through a combination of a hydraulic flap platform, a translation conveying belt, a lifting conveying belt and a feeding mechanism, Realize automatic feeding and dispersion of sugarcane sections to reduce manual participation.
The automation of sugarcane is achieved in large batches, which improves work efficiency, reduces manual participation, and improves the degree of automation of removing miscellaneous materials.
Smart Images

Figure CN222180988U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding device, in particular to a sugarcane impurity removal feeding and conveying device. Background Art
[0002] As sugarcane sugar production develops towards mechanization, intelligence and automation, the scale of sugar production is constantly expanding, and at the source of sugarcane, sugarcane harvesting has gradually achieved mechanized harvesting. The previous method of manual sugarcane harvesting had low harvesting efficiency and high cost, but the impurity content was about 7%. Compared with manual sugarcane harvesting, the use of harvesters or harvesters for harvesting has high efficiency and low cost, but the impurity content of machine-harvested sugarcane is as high as 10% to 20%. In the case of high impurity content, the transportation equipment of the sugar factory is prone to jamming, affecting production; after the sugarcane is crushed, some sugar will be taken away when removing impurities, resulting in reduced sugar yield and sugar quality.
[0003] Therefore, it is necessary to use impurity removal equipment to remove impurities from sugarcane. However, the existing impurity removal equipment lacks a special large-scale automatic feeding device for sugarcane segments. It is still necessary to rely on manual labor to put the harvested sugarcane into the impurity remover, and the work efficiency needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to overcome the above-mentioned problems and provide a sugarcane impurity removal and feeding conveying device, which can automatically and in large quantities complete the sugarcane feeding work without manual participation, has a high degree of automation, and is conducive to improving work efficiency.
[0005] The purpose of the utility model is achieved through the following technical solutions:
[0006] A sugarcane impurity removal and feeding conveying device comprises a hydraulic flap mechanism, a translation conveying mechanism, a lifting conveying mechanism and a material shifting mechanism;
[0007] The hydraulic flap mechanism comprises a flap platform and a hydraulic drive mechanism;
[0008] The translation conveying mechanism comprises a translation conveying belt and a translation conveying driving mechanism; the head end of the translation conveying belt extends to the front of the hinged end of the flap platform;
[0009] The lifting and conveying mechanism comprises a lifting and conveying belt and a lifting and conveying driving mechanism; the head end of the lifting and conveying belt extends below the end of the translation conveying belt;
[0010] The material-shifting mechanism is arranged below the end of the lifting conveyor belt, and includes a material-shifting piece, a roller, an arc-shaped baffle and a rolling drive mechanism; the material-shifting piece is provided in plurality and is evenly arranged on the outer side of the roller, and the length direction of the material-shifting piece is parallel to the axis of the roller; the roller is arranged on the concave side of the arc-shaped baffle.
[0011] The working principle of the above-mentioned sugarcane impurity removal and feeding conveying device is as follows:
[0012] During operation, the sugarcane segments harvested by the segment harvester are transported to the sugar factory with sugarcane bags, leaves, mud and other impurities by a transport vehicle. The transport vehicle stops on the flap platform, and the flap platform is lifted up by the hydraulic drive mechanism, so that the transport vehicle rises to achieve efficient unloading. The sugarcane segments and impurities slide onto the translation conveyor belt. Driven by the translation conveying drive mechanism, the translation conveyor belt transports the sugarcane segments to the lifting conveyor belt; driven by the lifting conveying drive mechanism, the lifting conveyor belt gradually lifts the sugarcane segments upward for subsequent impurity removal. When the sugarcane segments are transported to the end of the lifting conveyor belt, the sugarcane segments fall from the lifting conveyor belt onto the drum, and the drum and the material-shifting sheet rotate to shift the materials so as to break up the sugarcane segments and break up the entangled sugarcane segments and sugarcane leaves for subsequent impurity removal.
[0013] In a preferred embodiment of the utility model, the translation conveying mechanism further comprises a material guide cover, which is arranged above the translation conveying belt and has a structure of being larger at the top and smaller at the bottom.
[0014] In a preferred embodiment of the present invention, the translation conveyor belt is composed of a translation conveyor chain and a translation conveyor chain plate.
[0015] In a preferred embodiment of the utility model, the translation conveying drive mechanism comprises a translation conveying drive motor and a translation conveying transmission assembly; the translation conveying transmission assembly comprises a translation conveying drive shaft and a translation conveying sprocket.
[0016] In a preferred embodiment of the present invention, the lifting and conveying mechanism further comprises a lifting and conveying scraper, and a plurality of the lifting and conveying scrapers are provided and evenly arranged on the lifting and conveying belt.
[0017] In a preferred embodiment of the present invention, the lifting conveyor belt is composed of a lifting conveyor chain and a lifting conveyor chain plate.
[0018] In a preferred embodiment of the present invention, the lifting and conveying driving mechanism comprises a lifting and conveying driving motor and a lifting and conveying transmission assembly; the lifting and conveying transmission assembly comprises a lifting and conveying transmission shaft and a lifting and conveying sprocket.
[0019] In a preferred embodiment of the utility model, two adjacent material-selecting pieces have different heights, so that different throwing distances can be obtained, so that the sugarcane segments fall in layers, which is convenient for air selection and impurity removal.
[0020] In a preferred embodiment of the present invention, the rolling drive mechanism comprises a rolling drive motor, and an output shaft of the rolling drive motor is connected to the roller.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] The sugarcane impurity removing and feeding conveying device of the utility model can automatically and in large quantities complete the feeding work of sugarcane without manual participation, has a high degree of automation, and is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a cross-sectional view of the sugarcane impurity removal and feeding conveying device of the utility model.
[0024] Figure 2 It is a three-dimensional structural schematic diagram of the translation conveying mechanism of the utility model.
[0025] Figure 3 It is a three-dimensional structural schematic diagram of the lifting and conveying mechanism of the utility model.
[0026] Figure 4 It is a three-dimensional structural schematic diagram of the material shifting mechanism of the utility model. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described below in conjunction with embodiments and drawings, but the implementation methods of the utility model are not limited thereto.
[0028] The sugarcane impurity removal and feeding conveying device of this embodiment includes a hydraulic flap mechanism, a translation conveying mechanism, a lifting conveying mechanism and a material shifting mechanism.
[0029] Referring to 1 , the hydraulic flap mechanism comprises a flap platform 1 and a hydraulic drive mechanism; specifically, the hydraulic flap mechanism may refer to the existing structure.
[0030] Refer to 1-2, the translation conveying mechanism includes a translation conveying belt and a translation conveying drive mechanism; the head end of the translation conveying belt extends to the front of the hinged end of the turnover table 1; wherein, the translation conveying belt is composed of a translation conveying chain 2 and a translation conveying chain plate 3.
[0031] Referring to 1-2, the translation conveying mechanism further includes a material guide cover 4, which is arranged above the translation conveying belt and has a structure of being larger at the top and smaller at the bottom.
[0032] Referring to 1-2, the translation conveying drive mechanism includes a translation conveying drive motor 5 and a translation conveying transmission assembly; the translation conveying transmission assembly includes a translation conveying drive shaft and a translation conveying sprocket.
[0033] See also Figure 1 and Figure 3 The lifting and conveying mechanism includes a lifting and conveying belt and a lifting and conveying driving mechanism; the head end of the lifting and conveying belt extends below the end of the translation conveyor belt; wherein the lifting and conveying belt is composed of a lifting and conveying chain 6 and a lifting and conveying chain plate 7.
[0034] See also Figure 1 and Figure 3 The lifting and conveying mechanism also includes a lifting and conveying scraper 8, and the lifting and conveying scraper 8 is provided with multiple and evenly arranged on the lifting conveying belt.
[0035] See also Figure 3 The lifting and conveying driving mechanism includes a lifting and conveying driving motor 9 and a lifting and conveying transmission assembly; the lifting and conveying transmission assembly includes a lifting and conveying transmission shaft and a lifting and conveying sprocket.
[0036] See also Figure 1 and Figure 4 The material-diverting mechanism is arranged below the end of the lifting conveyor belt, and includes a material-diverting piece 10, a roller 11, an arc-shaped baffle 12 and a rolling drive mechanism; the material-diverting piece 10 is provided with a plurality of pieces and is evenly arranged on the outer surface of the roller 11, and the length direction of the material-diverting piece 10 is parallel to the axis of the roller 11; the roller 11 is arranged on the concave side of the arc-shaped baffle 12.
[0037] Furthermore, the heights of two adjacent material-moving pieces 10 are different, so that different throwing distances can be obtained, so that the sugarcane segments fall in layers, which is convenient for wind selection and impurity removal.
[0038] See also Figure 4 The rolling drive mechanism includes a rolling drive motor 13 , and an output shaft of the rolling drive motor 13 is connected to the roller 11 .
[0039] Referring to 1-4, the working principle of the sugarcane impurity removal and feeding conveying device of this embodiment is as follows:
[0040] During operation, the sugarcane segments harvested by the segment harvester are transported to the sugar factory with sugarcane bags, leaves, mud and other impurities by a transport vehicle. The transport vehicle stops on the flap platform 1, and the flap platform 1 is lifted up by the hydraulic drive mechanism, so that the transport vehicle rises to achieve efficient unloading. The sugarcane segments and impurities slide onto the translation conveyor belt. Driven by the translation conveying drive mechanism, the translation conveyor belt transports the sugarcane segments to the lifting conveyor belt; driven by the lifting conveying drive mechanism, the lifting conveyor belt gradually lifts the sugarcane segments upward for subsequent impurity removal. When the sugarcane segments are transported to the end of the lifting conveyor belt, the sugarcane segments fall from the lifting conveyor belt onto the roller 11, and the roller 11 and the material-diverting sheet 10 rotate to divert the materials so as to break up the sugarcane segments and break up the entangled sugarcane segments and sugarcane leaves for subsequent impurity removal.
[0041] The above is a preferred implementation mode of the present invention, but the implementation mode of the present invention is not limited by the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A sugarcane impurity removal and feeding conveying device, characterized in that: It includes a hydraulic flap mechanism, a translation conveying mechanism, a lifting conveying mechanism and a material shifting mechanism; The hydraulic flap mechanism comprises a flap platform and a hydraulic drive mechanism; The translation conveying mechanism comprises a translation conveying belt and a translation conveying driving mechanism; the head end of the translation conveying belt extends to the front of the hinged end of the flap platform; The lifting and conveying mechanism comprises a lifting and conveying belt and a lifting and conveying driving mechanism; the head end of the lifting and conveying belt extends below the end of the translation conveying belt; The material-shifting mechanism is arranged below the end of the lifting conveyor belt, and includes a material-shifting piece, a roller, an arc-shaped baffle and a rolling drive mechanism; the material-shifting piece is provided in plurality and is evenly arranged on the outer side of the roller, and the length direction of the material-shifting piece is parallel to the axis of the roller; the roller is arranged on the concave side of the arc-shaped baffle.
2. The sugarcane impurity removal and feeding conveying device according to claim 1 is characterized in that: The translation conveying mechanism further comprises a material guiding cover, which is arranged above the translation conveying belt and has a structure of being larger at the top and smaller at the bottom.
3. The sugarcane impurity removal and feeding conveying device according to claim 1 is characterized in that: The translation conveyor belt is composed of a translation conveyor chain and a translation conveyor chain plate.
4. The sugarcane impurity removal and feeding conveying device according to claim 3 is characterized in that: The translation conveying drive mechanism comprises a translation conveying drive motor and a translation conveying transmission assembly; the translation conveying transmission assembly comprises a translation conveying drive shaft and a translation conveying sprocket.
5. The sugarcane impurity removal and feeding conveying device according to claim 1 is characterized in that: The lifting and conveying mechanism also includes a lifting and conveying scraper, and the lifting and conveying scraper is provided in plurality and evenly arranged on the lifting and conveying belt.
6. The sugarcane impurity removal and feeding conveying device according to claim 1 is characterized in that: The lifting conveyor belt is composed of a lifting conveyor chain and a lifting conveyor chain plate.
7. The sugarcane impurity removal and feeding conveying device according to claim 6 is characterized in that: The lifting and conveying driving mechanism includes a lifting and conveying driving motor and a lifting and conveying transmission assembly; the lifting and conveying transmission assembly includes a lifting and conveying transmission shaft and a lifting and conveying sprocket.
8. The sugarcane impurity removal and feeding conveying device according to claim 1 is characterized in that: The heights of two adjacent pick pieces are different.
9. The sugarcane impurity removal and feeding conveying device according to claim 1, characterized in that: The rolling drive mechanism comprises a rolling drive motor, and an output shaft of the rolling drive motor is connected to the roller.
