Bottom plate machine with machining detection function

Abstract

The utility model relates to the technical field of bottom plate machines, and provides a bottom plate machine with a processing and detecting function, which comprises a support, a placing frame is welded on one side of the support, a conveying device and a first ultrasonic sewing device are respectively arranged on the support, a second ultrasonic sewing device is arranged on the placing frame, and the first ultrasonic sewing device and the second ultrasonic sewing device are arranged on the support. The conveying device comprises rolling wheels, the support is fixedly connected with two symmetrically-arranged supporting blocks and a fixing block through screws, a motor is installed on the support, and through the arrangement of the motor, a lower conveying roller and other structures, when the device is used, the motor is started and drives a plate to be pushed into the first ultrasonic sewing device at a constant speed, and then the plate is sewn through the first ultrasonic sewing device. Meanwhile, the motor drives the lower conveying roller and the upper conveying roller to rotate, so that the plates are driven to be processed, the problem of low automation degree is solved, and through the technical scheme, the problems of low automation degree and low processing efficiency in the prior art are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of base plate machines, and in particular to a base plate machine with a processing and detection function. Background Art

[0002] At present, with the continuous development of industrial production, the performance requirements for processing equipment are getting higher and higher. As a common processing equipment, the base plate machine is widely used in various manufacturing fields. This base plate machine not only needs to complete the processing of the base plate, but also needs to be tested during or after the processing to ensure product quality.

[0003] The prior art has the following disadvantages:

[0004] 1. Many bottom plate machines require manual placement of materials into the machine, or require the operator to manually control the robotic arm to load materials. This method is not only inefficient, but also seriously affects the production progress during the continuous production process if the materials are not loaded in time. In addition, manual loading may also increase the risk of injury to the operator, especially when handling heavy or sharp materials;

[0005] 2. Some baseboard machines lack the self-inspection function of their own working status and product quality, which may lead to unstable quality of the processed baseboards and make troubleshooting and repair difficult. If the machine fails during processing, the operator may not be able to know about it in time and can only discover it through subsequent quality inspections, which will waste a lot of time and resources. Utility Model Content

[0006] The utility model provides a base plate machine with a processing and detection function, which solves the problems of low automation and low processing efficiency in the related technology.

[0007] The technical solution of the utility model is as follows:

[0008] A base plate machine with processing and detection functions, comprising a bracket, a placement frame welded on one side of the bracket, a conveying device and a first ultrasonic suturing device respectively installed on the bracket, and a second ultrasonic suturing device installed on the placement frame;

[0009] The conveying device includes a roller, and the bracket is respectively fixedly connected with two symmetrically arranged supporting blocks and a fixed block by screws, a motor is installed on the bracket, and the output end of the motor is fixedly connected with a coaxially arranged rotating shaft by a coupling, a fixed sleeve on the rotating shaft is provided with a cam, the internal movability hinge of the fixed block is provided with a supporting rod, the internal fixed sleeve of the supporting rod is provided with a cross bar, the movable sleeve on the cross bar is provided with a roller, the fixed sleeve on the cross bar is provided with a guide rod, and a moving rod is movably nested in the internal of the guide rod, one side of the two supporting blocks is fixedly connected with a connecting plate by screws, and one side of the two connecting plates is fixedly connected with a rectangular bar by screws, and the rectangular The strip is slidably equipped with a slider inside, the moving rod is slidably equipped inside the rectangular strip, the top of the slider is fixedly connected to a push block by screws, one end of the moving rod is fixedly connected to one side of the slider, and the upper conveying roller and the lower conveying roller are rotatably installed inside the first ultrasonic suturing device, the upper conveying roller and the lower conveying roller are both fixedly sleeved with a second synchronous wheel, the two second synchronous wheels are jointly sleeved with a second synchronous belt, the lower conveying roller and the rotating shaft are both fixedly sleeved with a first synchronous wheel, the two first synchronous wheels are jointly sleeved with a first synchronous belt, and the tops of the two support blocks are jointly fixedly connected to a fixing frame by screws.

[0010] Preferably, an infrared sensor is installed on one side of the first ultrasonic suturing device, two symmetrically arranged scanners are installed on the bracket, two symmetrically arranged warning lights, a controller and a display screen are respectively installed on the placement rack, two symmetrically arranged lighting devices are installed on the top of the bracket, and the infrared sensor, the two scanners, the two warning lights, the controller and the display screen are electrically connected.

[0011] Preferably, one side of the guide rod is fixedly connected to a connecting block by screws, the bottom of the rectangular bar is fixedly connected to a bottom block by screws, and a spring is commonly connected between the connecting block and the bottom block to facilitate the retraction of the push block.

[0012] Preferably, a rotation groove is provided inside the two support blocks, and the rotating shaft is rotatably installed inside the two rotation grooves at the same time, which reflects the stability of the rotating shaft.

[0013] Preferably, a slide groove is provided inside the rectangular strip, and the slider is slidably connected inside the slide groove to facilitate pushing of the plate.

[0014] Preferably, a waist-shaped groove is opened inside the rectangular strip, and the moving rod is slidably connected inside the waist-shaped groove, which reflects the stability of the moving rod.

[0015] Preferably, two symmetrically arranged movable grooves are provided inside the first ultrasonic suturing device, and the lower conveying roller is rotatably installed inside the two movable grooves at the same time, which reflects the stability of the lower conveying roller.

[0016] Preferably, two symmetrically arranged circular grooves are provided inside the first ultrasonic suturing device, and the upper conveying roller is rotatably installed inside the two circular grooves at the same time, which reflects the stability of the upper conveying roller.

[0017] The working principle and beneficial effects of the utility model are:

[0018] 1. In the utility model, by setting up structures such as a motor and a lower conveying roller, when the device is used, the motor is started, and the motor drives the plate to be pushed to the inside of the first ultrasonic suturing device at a uniform speed. At the same time, the motor drives the lower conveying roller and the upper conveying roller to rotate, thereby driving the plate to be processed, thereby solving the problem of low degree of automation.

[0019] 2. In the utility model, a scanner and an infrared sensor are arranged. The scanner is used to scan the workpiece to be processed after stitching, and provide stitching effect detection and evaluation. The infrared sensor can monitor the temperature of the workpiece to be processed in real time, ensure the stability and safety of the stitching process, and facilitate detection during the processing operation, thereby improving the processing effect and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Figure 1 This is a schematic diagram of the overall structure of the bottom plate machine of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the conveying device of the utility model;

[0023] Figure 3 It is a schematic diagram of the partial structure of the conveying device of the utility model;

[0024] Figure 4 For the utility model Figure 3 A in the enlarged view;

[0025] Figure 5 It is a schematic diagram of the local structure of the base plate machine of the utility model.

[0026] In the figure: 1. bracket; 2. placement rack; 3. conveying device; 4. first ultrasonic suturing device; 5. second ultrasonic suturing device; 6. motor; 7. rotating shaft; 8. cam; 9. roller; 10. support rod; 11. fixed block; 12. guide rod; 13. connecting block; 14. spring; 15. bottom block; 16. connecting plate; 17. rectangular bar; 18. slider; 19. push block; 20. moving rod; 21. first synchronous belt; 22. lower conveying roller; 23. upper conveying roller; 24. second synchronous belt; 25. support block; 26. fixed rack; 27. infrared sensor; 28. scanner; 29. ​​lighting equipment; 30. warning light; 31. controller; 32. display screen. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] like Figure 1 to Figure 5As shown, this embodiment proposes a base plate machine with processing and detection functions, including a bracket 1, a placement rack 2 is welded on one side of the bracket 1, a conveying device 3 and a first ultrasonic suturing device 4 are respectively installed on the bracket 1, a second ultrasonic suturing device 5 is installed on the placement rack 2, the conveying device 3 includes a roller 9, two symmetrically arranged support blocks 25 and a fixed block 11 are respectively fixedly connected to the bracket 1 by screws, a motor 6 is installed on the bracket 1, an output end of the motor 6 is fixedly connected to a coaxially arranged rotating shaft 7 through a coupling, a cam 8 is fixedly sleeved on the rotating shaft 7, a support rod 10 is movably hinged inside the fixed block 11, a cross bar is fixedly sleeved inside the support rod 10, a roller 9 is movably sleeved on the cross bar, a guide rod 12 is fixedly sleeved on the cross bar, a moving rod 20 is movably nested inside the guide rod 12, one side of the two support blocks 25 are fixedly connected to a connecting plate 16 by screws, one side of the two connecting plates 16 are commonly fixedly connected to a rectangular bar 17 by screws, and the internal sliding assembly of the rectangular bar 17 There is a slider 18, and a moving rod 20 is slidably assembled inside the rectangular bar 17. The top of the slider 18 is fixedly connected with a push block 19 by screws. One end of the moving rod 20 is fixedly connected to one side of the slider 18. The upper conveying roller 23 and the lower conveying roller 22 are rotatably installed inside the first ultrasonic suturing device 4. The upper conveying roller 23 and the lower conveying roller 22 are both fixedly sleeved with a second synchronous wheel, and the two second synchronous wheels are jointly sleeved with a second synchronous belt 24. The lower conveying roller 22 and the rotating shaft 7 are both fixedly sleeved with a first synchronous wheel, and the two first synchronous wheels are jointly sleeved with a first synchronous belt 21. The tops of the two support blocks 25 are jointly fixedly connected with a fixing frame 26 by screws. Through the arrangement of structures such as the motor 6 and the lower conveying roller 22, when the device is used, the motor 6 is started, and the motor 6 drives the plate to be pushed to the inside of the first ultrasonic suturing device 4 at a uniform speed. At the same time, the motor 6 drives the lower conveying roller 22 and the upper conveying roller 23 to rotate, thereby driving the plate to be processed, thereby solving the problem of low automation.

[0030] like Figure 4 As shown, a connecting block 13 is fixedly connected to one side of the guide rod 12 by screws, a bottom block 15 is fixedly connected to the bottom of the rectangular bar 17 by screws, and a spring 14 is commonly connected between the connecting block 13 and the bottom block 15 .

[0031] like Figure 2 As shown, the two support blocks 25 are provided with rotation grooves inside, and the rotating shaft 7 is rotatably installed inside the two rotation grooves at the same time.

[0032] like Figure 3 As shown, a slide groove is provided inside the rectangular bar 17, and the slider 18 is slidably connected inside the slide groove.

[0033] like Figure 3 As shown, a waist-shaped groove is provided inside the rectangular strip 17, and the moving rod 20 is slidably connected inside the waist-shaped groove.

[0034] like Figure 5 As shown, two symmetrically arranged movable grooves are provided inside the first ultrasonic suturing device 4, and the lower conveying roller 22 is installed to rotate inside the two movable grooves at the same time.

[0035] like Figure 5 As shown, two symmetrically arranged circular grooves are provided inside the first ultrasonic suturing device 4, and the upper conveying roller 23 is installed and rotated inside the two circular grooves at the same time.

[0036] In this embodiment, before processing, the plate to be processed is placed inside the fixed frame 26, and the motor 6 is started. The motor 6 drives the rotating shaft 7 to rotate, and the rotating shaft 7 drives the cam 8 to rotate. Since one side of the roller 9 fits with one side of the cam 8, when the roller 9 fits with the recessed part of the cam 8, the roller 9 drives the cross bar to move, and the cross bar drives the guide rod 12 to move, and the guide rod 12 drives the movable movable rod 20 nested inside to move. At this time, the moving rod 20 moves along the waist-shaped groove opened inside the rectangular bar 17, and the moving rod 20 drives the slider 18 to move. At this time, the slider 18 moves along the slide groove opened inside the rectangular bar 17 to ensure the stability and accuracy of the plate transportation. The slider 18 drives the push block 19 to move, and the push block 19 pushes the bottom plate forward at a uniform speed to the inside of the first ultrasonic suturing device 4. The conveying process of the conveying device 3 realizes automatic control, thereby improving production efficiency.

[0037] At the same time, the rotating shaft 7 drives the lower conveying roller 22 to rotate under the action of the first synchronous belt 21, and the lower conveying roller 22 drives the upper conveying roller 23 to rotate under the action of the second synchronous belt 24. At this time, the plate is pushed between the upper conveying roller 23 and the lower conveying roller 22, and is continuously conveyed forward through the upper conveying roller 23 and the lower conveying roller 22, thereby forming a continuous conveying process, realizing the automation of plate processing, and improving processing accuracy and efficiency. The device solves the problem of automatic pushing and processing of plates. This highly automated design simplifies the operation process, improves production efficiency, and brings convenience to industrial manufacturing;

[0038] During processing, the first ultrasonic sewing device 4 is started, and the device will sew the left and right sides of the plate and the non-woven fabric according to the preset sewing parameters and the positions of the plate and the non-woven fabric. After the sewing is completed, the second ultrasonic sewing device 5 is started, and the device will sew the front and back sides of the plate and the non-woven fabric. After the sewing is completed, the cutting machine is started to cut the non-woven fabric to complete the processing.

[0039] Example 2

[0040] like Figure 5As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that an infrared sensor 27 is installed on one side of the first ultrasonic suturing device 4, two symmetrically arranged scanners 28 are installed on the bracket 1, and two symmetrically arranged warning lights 30, a controller 31 and a display screen 32 are respectively installed on the placement rack 2. Two symmetrically arranged lighting devices 29 are installed on the top of the bracket 1. The infrared sensor 27, the two scanners 28, the two warning lights 30, the controller 31 and the display screen 32 are electrically connected. Through the arrangement of structures such as the scanner 28 and the infrared sensor 27, the scanner 28 is used to scan the workpiece to be processed after suturing, and provide detection and evaluation of the suturing effect. The infrared sensor 27 can monitor the temperature of the workpiece to be processed in real time, ensure the stability and safety of the suturing process, and facilitate detection during the processing operation, thereby improving the processing effect and improving the processing efficiency.

[0041] In this embodiment, during the processing, the infrared sensor 27 will monitor the temperature of the workpiece to be processed in real time and transmit the data to the controller 31. The infrared sensor 27 can monitor the temperature of the workpiece to be processed in real time to ensure the stability and safety of the suturing process. The scanner 28 scans the workpiece after the suturing operation is completed and transmits the scanned data to the controller 31. The controller 31 determines whether the suturing effect is qualified based on these data. This function not only improves the efficiency of processing quality detection, but also provides real-time feedback for the operator, so that it can adjust or correct possible processing problems in time. The controller 31 is not only a data processing center, but also responsible for monitoring the status of the entire processing process. Once an abnormal processing state or a processing state that does not meet the preset standards is found, it will A warning message will be sent to the display screen 32 in time. This automated warning mechanism helps to improve production safety and efficiency and reduce human errors and potential processing defects. The display screen 32 provides an intuitive platform for operators to display processing status and warning information in real time, which not only facilitates operators to understand and deal with problems in a timely manner, but also improves the transparency of the processing process and helps to improve overall production efficiency. If lighting is required, the lighting device 29 on the top of the bracket 1 can be started to provide sufficient lighting for the working area to ensure the accuracy and clarity of processing and detection. Through its unique integrated technology and intelligent monitoring function, it greatly improves processing efficiency and quality, meeting the urgent needs of modern manufacturing industry for efficient, precise and safe production.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A base plate machine with processing and detection function, characterized in that: It comprises a bracket (1), a placement frame (2) is welded to one side of the bracket (1), a conveying device (3) and a first ultrasonic suturing device (4) are respectively installed on the bracket (1), and a second ultrasonic suturing device (5) is installed on the placement frame (2); The conveying device (3) comprises a roller (9), and two symmetrically arranged supporting blocks (25) and a fixed block (11) are respectively fixedly connected to the bracket (1) by screws. A motor (6) is installed on the bracket (1), and the output end of the motor (6) is fixedly connected to a coaxially arranged rotating shaft (7) by a coupling, and a cam (8) is fixedly sleeved on the rotating shaft (7). A supporting rod (10) is movably hinged inside the fixed block (11), and a cross bar is fixedly sleeved inside the supporting rod (10). A roller (9) is movably sleeved on the cross bar, and a guide rod (12) is fixedly sleeved on the cross bar. A moving rod (20) is movably nested inside the guide rod (12). One side of the two supporting blocks (25) is fixedly connected to a connecting plate (16) by screws, and one side of the two connecting plates (16) is fixedly connected to a rectangular bar (17) by screws. A slider (18) is slidably mounted inside the rectangular bar (17), the moving rod (20) is slidably mounted inside the rectangular bar (17), the top of the slider (18) is fixedly connected to a push block (19) by screws, one end of the moving rod (20) is fixedly connected to one side of the slider (18), an upper conveying roller (23) and a lower conveying roller (22) are rotatably mounted inside the first ultrasonic suturing device (4), the upper conveying roller (23) and the lower conveying roller (22) are both fixedly sleeved with a second synchronous wheel, the two second synchronous wheels are jointly sleeved with a second synchronous belt (24), the lower conveying roller (22) and the rotating shaft (7) are both fixedly sleeved with a first synchronous wheel, the two first synchronous wheels are jointly sleeved with a first synchronous belt (21), and the tops of the two support blocks (25) are jointly fixedly connected to a fixing frame (26) by screws.

2. A base plate machine with processing and detection function according to claim 1, characterized in that: An infrared sensor (27) is installed on one side of the first ultrasonic suturing device (4), two symmetrically arranged scanners (28) are installed on the bracket (1), two symmetrically arranged warning lights (30), a controller (31) and a display screen (32) are installed on the placement rack (2), two symmetrically arranged lighting devices (29) are installed on the top of the bracket (1), and the infrared sensor (27), the two scanners (28), the two warning lights (30), the controller (31) and the display screen (32) are electrically connected.

3. The base plate machine with processing and detection function according to claim 1, characterized in that: One side of the guide rod (12) is fixedly connected to a connecting block (13) by means of screws, the bottom of the rectangular bar (17) is fixedly connected to a bottom block (15) by means of screws, and a spring (14) is commonly connected between the connecting block (13) and the bottom block (15).

4. The base plate machine with processing and detection function according to claim 1, characterized in that: The two support blocks (25) are each provided with a rotation groove, and the rotation shaft (7) is rotatably mounted inside the two rotation grooves at the same time.

5. The base plate machine with processing and detection function according to claim 1, characterized in that: A sliding groove is provided inside the rectangular strip (17), and the sliding block (18) is slidably connected inside the sliding groove.

6. The base plate machine with processing and detection function according to claim 1, characterized in that: A waist-shaped groove is provided inside the rectangular strip (17), and the moving rod (20) is slidably connected inside the waist-shaped groove.

7. The base plate machine with processing and detection function according to claim 1, characterized in that: The first ultrasonic suturing device (4) has two symmetrically arranged movable grooves disposed therein, and the lower conveying roller (22) is rotatably mounted inside the two movable grooves at the same time.

8. The base plate machine with processing and detection function according to claim 1, characterized in that: The first ultrasonic suturing device (4) has two symmetrically arranged circular grooves disposed therein, and the upper conveying roller (23) is rotatably mounted inside the two circular grooves at the same time.

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