Stress releasing device for aluminum alloy stranded wire
By designing the stress relief device of aluminum alloy stranded wire and using staggered pressing wheels and screw mechanisms to spiral the cable, the problem that the prior art cannot eliminate the vertical stress of aluminum alloy stranded wire is solved, and the effective reduction of stress in the cable is achieved .
Patent Information
- Application Number
- CN202422785037.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The prior art cannot effectively eliminate stress in the vertical direction when eliminating stress in the vertical direction of aluminum alloy stranded wires. Since the aluminum alloy stranded wire is made of a single main wire wrapped around multiple branch wires, it does not have the same vertical direction. The stresses that overlap the direction and the vertical direction cause the stresses to remain in the cable.
An aluminum alloy stranded stress relief device is designed, including a base plate, the first and second brackets, and the stress relief mechanism. The stress relief mechanism is composed of a rotating sleeve, a worm gear, a worm, a screw, a pressing wheel and a locking nut, and the worm wheel is driven by a worm. and the rotating sleeve rotates, multiple interlaced press wheels are extruded to the cable, and the screw adjusts the position of the compression frame to control the extrusion degree and adapts to cables of different diameters.
The cable is spiraled by multiple interlaced press wheels, which effectively reduces the stress in the aluminum alloy strands, and is suitable for stress release of different cable diameters, minimizing the internal stress of the cable.
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Figure CN222182397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum alloy stranded wire processing devices, in particular to an aluminum alloy stranded wire stress release device. Background Art
[0002] According to the patent document with the publication number CN212587256U, the stress in the vertical direction of the aluminum alloy stranded wire of the cable is eliminated by allowing the first repair wheel and the second repair wheel (or the third repair wheel) to extrude the aluminum alloy stranded wire in a relative and staggered manner;
[0003] This patent document eliminates stress in aluminum alloy stranded wire by simply extruding it in one direction, but does not eliminate stress in the direction perpendicular to the vertical direction. Furthermore, during the production of aluminum alloy stranded wire, since the aluminum alloy stranded wire is made of a single main wire wrapped around multiple branches, there are not only stresses in the vertical direction and perpendicular to the vertical direction on the multiple branches outside the main wire, but also stresses that do not coincide with the vertical direction and perpendicular to the vertical direction on the spiral branches. Therefore, simply relying on extrusion in two directions will cause stress in the cable aluminum alloy stranded wire. Utility Model Content
[0004] The purpose of the utility model is to provide an aluminum alloy stranded wire stress release device in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A stress release device for an aluminum alloy stranded wire, comprising a bottom plate, a first bracket being arranged at one end of the top of the bottom plate, a second bracket being arranged at the other end of the bottom plate, and a stress release mechanism for releasing stress of the aluminum alloy stranded wire of the cable;
[0007] The stress release mechanism includes a fixed frame, a rotating sleeve is rotatably connected to the upper side of the fixed frame, a plurality of extrusion mechanisms are arranged opposite and staggered on both sides of the rotating sleeve, a worm wheel is arranged in the middle of the rotating sleeve, a worm is arranged on the lower side of the worm wheel for driving the worm wheel to rotate, a rotating motor is fixedly arranged at the input end of the worm, and an aluminum alloy stranded wire of the cable is arranged at the center of the rotating sleeve;
[0008] The extrusion mechanism includes a screw rod, which is threadedly connected to a rotating sleeve. One end of the screw rod extending into the rotating sleeve is rotatably connected to a clamping frame. A pressing wheel is detachably connected to the inner side of the clamping frame. Two sliding rods parallel to the screw rod are provided on the outer side of the clamping frame. A locking nut is threadedly connected to the screw rod. The locking nut is located on the outer side of the rotating sleeve. The multiple pressing wheels in the rotating sleeve are all arranged along the twisting direction of the aluminum alloy stranded wire of the cable.
[0009] Preferably, the lower end of the fixing frame is fixed at the middle position of the top of the bottom plate, and the upper side of the fixing frame is provided with a first through hole for the rotating sleeve to rotate.
[0010] Preferably, the worm is rotatably connected to the fixing frame, and the fixing part of the rotating motor is fixedly connected to the rotating sleeve.
[0011] Preferably, an annular groove for the worm gear to rotate is provided in the first through hole of the fixing frame.
[0012] Preferably: a hand wheel for driving the screw to rotate is fixed to one end of the screw extending out of the rotating sleeve, a groove is provided on the pressure wheel for increasing the contact area with the aluminum alloy stranded wire of the cable and maintaining its roundness, and the pressure wheel is made of nylon material.
[0013] Preferably, the first bracket and the second bracket are both provided with second through holes for supporting the two ends of the rotating sleeve, and the second through holes of the first bracket and the second bracket are both provided with balls for supporting the ends of the rotating sleeve.
[0014] The beneficial effects compared with the prior art are as follows: the worm gear and the rotating sleeve are driven by the worm to rotate around the cable aluminum alloy stranded wire on the fixed frame, so that the multiple staggered pressure wheels on both sides of the rotating sleeve can squeeze the cable aluminum alloy stranded wire. In addition, when the stress of the cable aluminum alloy stranded wire is removed, the position of the clamping frame inside the rotating sleeve is adjusted by rotating the screw rod, so as to control the degree of squeezing of the cable aluminum alloy stranded wire by the pressure wheel, and it can also be adjusted according to the diameters of different cable aluminum alloy stranded wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of an aluminum alloy stranded wire stress release device described in the utility model;
[0017] Figure 2 It is a cross-sectional view of a stress release mechanism of an aluminum alloy stranded wire stress release device described in the utility model;
[0018] Figure 3 It is a cross-sectional view of an extrusion mechanism of an aluminum alloy stranded wire stress release device described in the utility model;
[0019] Figure 4 It is a structural schematic diagram of a stress release mechanism of an aluminum alloy stranded wire stress release device according to the utility model;
[0020] Figure 5This is a diagram of the coordination of the worm and worm wheel of the aluminum alloy stranded wire stress release device described in the utility model;
[0021] Figure 6 It is a diagram of the coordination of multiple extrusion mechanisms of an aluminum alloy stranded wire stress release device described in the utility model;
[0022] Figure 7 This is a schematic diagram of the structure of an extrusion mechanism of an aluminum alloy stranded wire stress release device described in the utility model;
[0023] Figure 8 The utility model is a schematic diagram of the fixing frame structure of an aluminum alloy stranded wire stress release device.
[0024] The following are the descriptions of the reference numerals:
[0025] 1. First bracket; 2. Second bracket; 3. Stress release mechanism; 4. Extrusion mechanism; 5. Bottom plate; 6. Cable aluminum alloy stranded wire; 31. Fixed bracket; 32. Rotating motor; 33. Rotating sleeve; 34. Worm; 35. Worm wheel; 41. Screw; 42. Locking nut; 43. Pressing bracket; 44. Pressing wheel; 45. Sliding rod. DETAILED DESCRIPTION
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0027] The utility model is further described below in conjunction with the accompanying drawings:
[0028] like Figure 1-Figure 8 As shown, a stress release device for aluminum alloy stranded wires includes a base plate 5, a first bracket 1 is provided at one end of the top of the base plate 5, a second bracket 2 is provided at the other end of the base plate 5, and also includes a stress release mechanism 3 for releasing stress of the aluminum alloy stranded wires 6 of the cable.
[0029] In this embodiment: the stress release mechanism 3 includes a fixed frame 31, a rotating sleeve 33 is rotatably connected to the upper side of the fixed frame 31, a plurality of extrusion mechanisms 4 are arranged opposite and staggered on both sides of the rotating sleeve 33, a worm gear 35 is arranged in the middle of the rotating sleeve 33, a worm 34 for driving the worm gear 35 to rotate is arranged on the lower side, a rotating motor 32 is fixedly arranged at the input end of the worm 34, a cable aluminum alloy stranded wire 6 is arranged at the center of the rotating sleeve 33, the lower end of the fixed frame 31 is fixed to the middle position of the top of the bottom plate 5, a first through hole for rotating the rotating sleeve 33 is opened on the upper side of the fixed frame 31, the worm 34 is rotatably connected to the fixed frame 31, the fixed part of the rotating motor 32 is fixedly connected to the rotating sleeve 33, and the fixed An annular groove for the rotation of the worm wheel 35 is provided in the first through hole of the fixed frame 31, and second through holes for supporting the two ends of the rotating sleeve 33 are provided on the first bracket 1 and the second bracket 2. Balls for supporting the ends of the rotating sleeve 33 are provided in the second through holes of the first bracket 1 and the second bracket 2. The rotating part of the rotating motor 32 is used to drive the worm 34 to rotate, and the rotating sleeve 33 is driven to rotate in the first through hole of the fixed frame 31 through the cooperation of the worm 34 and the worm wheel 35. The rotation of the rotating sleeve 33 allows multiple extrusion mechanisms 4 to rotate and roll the cable aluminum alloy stranded wire 6, so that the cable aluminum alloy stranded wire 6 is slightly bent during the rolling process, thereby reducing the stress in the aluminum alloy stranded wire.
[0030] In this embodiment, the extrusion mechanism 4 includes a screw rod 41, which is threadedly connected to the rotating sleeve 33. One end of the screw rod 41 extending into the rotating sleeve 33 is rotatably connected to a pressing frame 43, and a pressing wheel 44 is detachably connected to the inner side of the pressing frame 43. Two sliding rods 45 parallel to the screw rod 41 are arranged on the outer side of the pressing frame 43. A locking nut 42 is threadedly connected to the screw rod 41, and the locking nut 42 is located on the outer side of the rotating sleeve 33. The multiple pressing wheels 44 in the rotating sleeve 33 are all arranged along the twisting direction of the cable aluminum alloy stranded wire 6. The screw rod 41 extends A hand wheel for driving the rotation of the rotating sleeve 33 is fixed at one end thereof, and a groove for increasing the contact area with the cable aluminum alloy stranded wire 6 and maintaining its roundness is provided on the pressure wheel 44, and the pressure wheel 44 is made of nylon material. The screw 41 is screwed into the rotating sleeve 33 to adjust the distance between the two relative clamping frames 43 and the pressure wheel 44 according to the diameter of the cable aluminum alloy stranded wire 6, and the locking nut 42 is used to lock the rotated screw 41 to prevent the screw 41 from rotating in the opposite direction while following the rotation of the rotating sleeve 33.
[0031] Working principle: When in use, firstly, the cable aluminum alloy stranded wire 6 that needs to release stress is passed through one end of the rotating sleeve 33 and passed through the other end of the rotating sleeve 33, and then one end of the cable aluminum alloy stranded wire 6 is installed on the winding device, and then the screws 41 on both sides of the rotating sleeve 33 drive the clamping frame 43 and the pressure wheel 44 to press against the outside of the cable aluminum alloy stranded wire 6, and the cable aluminum alloy stranded wire 6 is slightly bent by the pressure wheels 44 arranged in an interlaced manner. After the position adjustment of the clamping frame 43 is completed, the locking nut 42 is rotated to make it fit with the outside of the rotating sleeve 33 to lock the screw 41, thereby preventing the screw 41 from rotating loosely during the rotation of the rotating sleeve 33, and also preventing the pressure wheel 44 from being separated from the rolling of the cable aluminum alloy stranded wire 6.
[0032] During this process, the rotating part of the rotating motor 32 is meshed with the worm gear 35 outside the rotating sleeve 33 through the worm 34 to drive the rotating sleeve 33 to rotate around the cable aluminum alloy stranded wire 6 as the center. When the rotating sleeve 33 rotates, the rotating sleeve 33 drives the multiple extrusion mechanisms 4 on both sides thereof to rotate along the winding direction of the cable aluminum alloy stranded wire 6. Then, during the movement of the cable aluminum alloy stranded wire 6, the cable aluminum alloy stranded wire 6 is spirally rolled by the pressure wheel 44 to release its internal stress. In addition, during the rotation of the rotating sleeve 33, the cable aluminum alloy stranded wire 6 passes through the middle of the multiple pressure wheels 44 under the rotation of the winding device, thereby minimizing the stress inside the cable aluminum alloy stranded wire 6.
[0033] During the rotation of the rotating sleeve 33, both ends of the rotating sleeve 33 rotate in the second through holes of the first bracket 1 and the second bracket 2 respectively. During this process, the two ends of the rotating sleeve 33 are supported by the balls in the two second through holes, thereby reducing the friction force during the rotation of the rotating sleeve 33.
[0034] In addition, the rotating motor 32 can be rotated in the opposite direction, so that the rotating sleeve 33 can drive the multiple extrusion mechanisms 4 inside it to rotate in the opposite direction, and then the left-handed or right-handed cable aluminum alloy stranded wire 6 can be squeezed to release stress. At the same time, the pressure wheels 44 of different sizes on the lower side of the clamping frame 43 can be replaced to facilitate the extrusion and stress release of the cable aluminum alloy stranded wires 6 of different diameters.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A stress release device for an aluminum alloy stranded wire, comprising a bottom plate (5), a first bracket (1) being provided at one end of the top of the bottom plate (5), and a second bracket (2) being provided at the other end of the bottom plate (5), characterized in that: It also includes a stress release mechanism (3) for releasing stress of the cable aluminum alloy stranded wire (6); The stress release mechanism (3) comprises a fixed frame (31), a rotating sleeve (33) is rotatably connected to the upper side of the fixed frame (31), a plurality of extrusion mechanisms (4) are arranged opposite to and staggered with each other on both sides of the rotating sleeve (33), a worm wheel (35) is arranged in the middle of the rotating sleeve (33), a worm (34) is arranged on the lower side of the worm wheel (35) for driving the worm wheel (35) to rotate, a rotating motor (32) is fixedly arranged at the input end of the worm (34), and a cable aluminum alloy stranded wire (6) is arranged at the center of the rotating sleeve (33); The extrusion mechanism (4) comprises a screw rod (41), the screw rod (41) is connected to the rotating sleeve (33) by a thread, one end of the screw rod (41) extending into the rotating sleeve (33) is rotatably connected to a pressing frame (43), the inner side of the pressing frame (43) is detachably connected to a pressing wheel (44), the outer side of the pressing frame (43) is provided with two sliding rods (45) which are parallel to the screw rod (41), the screw rod (41) is threadably connected to a locking nut (42), the locking nut (42) is located on the outer side of the rotating sleeve (33), and the plurality of pressing wheels (44) in the rotating sleeve (33) are all arranged along the twisting direction of the cable aluminum alloy stranded wires (6).
2. The stress release device for aluminum alloy stranded wire according to claim 1, characterized in that: The lower end of the fixing frame (31) is fixed to the middle position of the top of the bottom plate (5), and the upper side of the fixing frame (31) is provided with a first through hole for the rotation of the rotating sleeve (33).
3. The stress release device for aluminum alloy stranded wire according to claim 1, characterized in that: The worm (34) is rotatably connected to the fixed frame (31), and the fixed portion of the rotating motor (32) is fixedly connected to the rotating sleeve (33).
4. The stress release device for aluminum alloy stranded wire according to claim 1, characterized in that: An annular groove for the worm wheel (35) to rotate is provided in the first through hole of the fixing frame (31).
5. The stress release device for aluminum alloy stranded wire according to claim 1, characterized in that: A hand wheel for driving the screw rod (41) to rotate is fixed to one end of the screw rod (41) extending out of the rotating sleeve (33), and a groove for increasing the contact area with the cable aluminum alloy stranded wire (6) and maintaining its roundness is formed on the pressing wheel (44), and the pressing wheel (44) is made of nylon material.
6. The stress release device for aluminum alloy stranded wire according to claim 1, characterized in that: The first bracket (1) and the second bracket (2) are both provided with second through holes for supporting the two ends of the rotating sleeve (33), and the second through holes of the first bracket (1) and the second bracket (2) are both provided with balls for supporting the ends of the rotating sleeve (33).
Citation Information
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