Automatic filament guiding, cutting and sucking device
By integrating the wire guide, wire cutting and wire suction functions into one automatic wire cutting device, using vacuum generator and cylinder drive to achieve automated operation, the problem of complexity and cost in the textile industry is solved, and the problem of high equipment is improved. Efficiency and integration.
Patent Information
- Application Number
- CN202420802064.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In the textile industry, the overall structure of guide wire, cut and wire suction devices is complex, has low integration and high control costs, and it is impossible to achieve automated and efficient wire guide wire, cut and wire suction functions.
Design an automatic wire cutting and suction device, integrating the wire, cut and suction functions into one, and adopting a vacuum generator and a first linear driving part driven by a cylinder to realize the wire, cut and suction of wire. In automated operation, waste wire is sucked in and discharged through the vacuum generator, and the cylinder controls the movement of the wire guide to cut off the wire.
It realizes an automatic wire cutting and suction device with a simple and compact structure and high integration, which reduces control costs, improves wire suction efficiency, and adapts to the machine environment of fast wire output.
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Figure CN222182588U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textiles, in particular to an automatic wire guiding, cutting and sucking device for guiding, cutting and sucking wires. Background Art
[0002] During the spinning process in the textile industry, the silk thread needs to be wound onto a roller. When the roller is full, the silk thread needs to be cut and replaced. Since a machine has more than 200 winding rollers, when one station replaces the roller, other stations continue to work and cannot stop. At this time, the cut silk thread is still continuously transported from the upper machine. In order to prevent the waste silk from accumulating and entangled, the transported waste silk needs to be sucked into the waste silk barrel. At present, most of the wire guiding, cutting and sucking devices perform the actions of wire guiding, wire cutting and wire sucking separately. The overall structure is complex, the integration is low, and the control cost is high. Utility Model Content
[0003] To this end, the utility model provides an automatic wire guiding, cutting and sucking device which integrates the functions of wire guiding, wire cutting and wire sucking.
[0004] In view of the above technical problems, the utility model provides the following technical solutions:
[0005] An automatic wire guiding, cutting and sucking device comprises: a wire sucking body, a vacuum generator is embedded in the inside of the vacuum generator, a waste wire suction port and a waste wire discharge port are arranged on the vacuum generator; a wire cutting part fixed on the wire sucking body, the wire cutting part comprises a wire cutting knife; a wire guiding part, the wire guiding part comprises a wire guiding area suitable for wire to extend into, the wire guiding part switches from a first position to a second position under the drive of a first linear driving part and then returns to the first position, the first linear driving part is fixed on the wire sucking body; when the wire guiding part switches from the first position to the second position, the wire guiding area of the wire guiding part approaches the wire cutting blade of the wire cutting part to cut the wire, and the cut wire enters the vacuum generator in the wire sucking body along the waste wire suction port and is discharged through the waste wire discharge port.
[0006] In some embodiments of the utility model, a main air inlet is provided on the wire suction body, the first linear drive part is a cylinder, the cylinder includes an inner cylinder body, an outer cylinder body, a front end cover, a rear end cover and a piston rod, the front end cover is respectively connected to the inner cylinder body and the outer cylinder body, the rear end cover is connected to the outer cylinder body and has a gap with the inner cylinder body; the piston rod extends out of the front end cover, and the end portion thereof is fixedly connected to the wire guiding part, and the front end cover is provided with a cylinder air inlet connected to the main air inlet.
[0007] In some embodiments of the utility model, the vacuum generator is provided with a vacuum generating air circuit, which includes a first air circuit connecting the waste silk suction port and the waste silk discharge port and extending along a first direction, and a second air circuit vertically connected to the first air circuit and connected to the main air inlet.
[0008] In some embodiments of the utility model, the inside of the wire suction body also includes a third air path and a fourth air path connected to each other, the third air path is used to connect the main air inlet and the second air path, and the fourth air path is used to connect the main air inlet and the cylinder air inlet.
[0009] In some implementation modes of the present invention, a needle valve for adjusting the air intake amount of the second air path is provided on the third air path.
[0010] In some implementation modes of the present invention, the third gas path includes a horizontal section and a vertical section, and the needle valve is arranged at a position where the horizontal section and the vertical section intersect.
[0011] In some embodiments of the utility model, the slicing portion comprises a slicing support plate, the slicing support plate is fixed to the bottom surface of the slicing suction body, and the slicing knife is fixed to the slicing support plate via a connecting plate.
[0012] In some embodiments of the present invention, the waste wire suction port is located on a first vertical side surface of the wire suction body, and a portion of the wire cutting support plate and the wire cutting knife extends outward from the first vertical side surface of the wire suction body.
[0013] In some embodiments of the utility model, the wire cutting support plate has a notch on its surface located outside the wire suction body, and a partial area of the wire cutting knife is located in the notch, and forms a wire cutting space suitable for cutting the wire together with the side wall of the notch.
[0014] In some implementations of the utility model, the slicing knife and the side wall of the notch form a triangular slicing space. The technical solution of the utility model has the following technical effects compared with the prior art:
[0015] In the automatic wire guiding, cutting and sucking device provided by the utility model, the first linear driving part for controlling the movement of the wire guiding part and the wire cutting part are integrated on the wire sucking body, so that the device can realize the functions of wire guiding, wire cutting and wire sucking. The structure is simple and compact, the integration is high and the control is simple.
[0016] Furthermore, in the automatic wire guiding, cutting and sucking device provided by the utility model, the existing vacuum generator is used to realize the wire suction processing, with high negative pressure, strong suction force, high wire suction efficiency, and better adaptability to the increasingly faster machine wire output speed; secondly, the wire guiding module is moved by controlling the cylinder, and the wire guiding, wire cutting, wire suction and automatic return functions can be realized by only a single air source, without the need for other sensors or control valves for control, and the control cost is relatively low. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, which will help to understand the purpose and advantages of the present invention, wherein:
[0018] Figure 1 It is a structural schematic diagram of a specific implementation mode of the automatic wire guiding, cutting and sucking device of the utility model;
[0019] Figure 2 It is an enlarged view of part of the structure of a specific implementation of the automatic wire guiding, cutting and sucking device of the utility model;
[0020] Figure 3 It is a cross-sectional view of the portion where the first linear drive portion of the automatic wire guiding, cutting and sucking device of the utility model is located;
[0021] Figure 4 The utility model is a cross-sectional view of the interior of the wire suction body of the automatic wire guiding, cutting and sucking device. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0026] like Figure 1 The figure shows a specific embodiment of the automatic wire guiding, cutting and sucking device of the utility model, which comprises: a wire sucking body 10 for sucking and discharging waste wires, a wire cutting part 20 fixed on the wire sucking body 10, and a wire guiding part 30 spaced apart from the wire cutting part 20 in the initial state. The wire sucking body 10 has a vacuum generator 16 embedded therein, and the vacuum generator 16 is provided with a waste wire suction port 10a and a waste wire discharge port 10b; specifically, as shown in FIG. Figure 4 As shown, the vacuum generator 16 is embedded in the L-shaped wire suction body 10 through a fastener. The wire guide portion 30 includes a wire guide area 31 suitable for the wire to extend into, and the wire cutting portion 20 includes a wire cutting knife 21; the wire guide portion 30 switches from the first position to the second position under the drive of the first linear drive portion 40 and then returns to the position, and the first linear drive portion 40 is fixed on the wire suction body 10; when the wire guide portion 30 switches from the first position to the second position, the wire guide area 31 of the wire guide portion 30 approaches the wire cutting knife 21 of the wire cutting portion 20 to cut the wire, and the cut wire enters the wire suction body 10 along the waste wire suction port 10a and is discharged through the waste wire discharge port 10b.
[0027] The above-mentioned automatic wire guiding, cutting and sucking device integrates the first linear driving part 40 for controlling the movement of the wire guiding part 30, the vacuum generator 16 for sucking wires and the wire cutting part 20 on the wire sucking body 10, so that the device can realize multiple functions of wire guiding, wire cutting, wire sucking and automatic return, with a compact structure and high integration.
[0028] Specifically, Figure 2 As shown, the wire guide unit 30 includes a wire guide plate, one side of which is provided with a plurality of wire guide slots arranged along a first direction to form a wire guide area 31, and a plurality of wires extending along the longitudinal direction are respectively inserted into the wire guide slots. The first linear drive unit 40 is a cylinder, such as Figure 3As shown, the cylinder includes an inner cylinder body 41, an outer cylinder body 42, a front end cover 43, a rear end cover 44 and a piston rod 45. The front end cover 43 is connected to the inner cylinder body 41 and the outer cylinder body 42 respectively, and the rear end cover 44 is connected to the outer cylinder body 42 and has a gap with the inner cylinder body 41; the piston rod 45 extends out of the front end cover 43, and its end is fixedly connected to the wire guide part 30, and the front end cover 43 is provided with a cylinder air inlet 40a. When the gas source supplies air to the cylinder, the pressurized gas enters along the cylinder air inlet 40a on the front cover 43, causing the piston rod 45 to move toward the rodless chamber of the cylinder. The piston rod 45 drives the wire guide portion 30 to move toward the area close to the wire cutting portion 20 until the wire cutting knife 21 cuts the wire on the wire guide area 31 of the wire guide portion 30. At this time, the gas source continues to supply gas. When the gas pressure in the rodless chamber is equal to the rod chamber pressure, after the air pressure reaches instantaneous equilibrium, the piston area of the rodless chamber is larger than the piston area of the rod chamber. Under different thrusts, the piston rod 45 can be pushed outward, so that the wire guide portion 30 is separated from the wire cutting portion 20 until it automatically returns to the initial position, realizing a one-time wire cutting action. The first linear drive portion uses a cylinder as an actuator, and can realize the wire guiding, wire cutting, and automatic return functions only by a single gas source. No other sensors or control valves are required for control, and the control cost is low.
[0029] Specifically, in an optional implementation manner, Figure 2 As shown, the slicing unit 20 includes a slicing support plate 22, the slicing support plate 22 is fixed to the bottom surface of the slicing suction body 10, and the slicing knife 21 is fixed to the slicing support plate 22 through a connecting plate 23. More specifically, the connecting plate 23, the slicing knife 21 and the slicing support plate 22 are respectively provided with connecting holes, and the slicing knife 21 can be fixed between the connecting plate 23 and the slicing support plate 22 by fastening bolts passing through the connecting holes, and the three are simultaneously installed on the slicing suction body 10.
[0030] More specifically, if Figure 2 As shown, the wire suction body 10 is integrally formed into a polygonal block structure, the waste wire suction port 10a is located on the first vertical side of the wire suction body 10, and the wire cutting support plate 22 and a partial area of the wire cutting knife 21 extend outward from the first vertical side of the wire suction body 10. More specifically, the waste wire suction port 10a is located on the upper side of the wire cutting knife 21. Since the wire is relatively light, the above arrangement is conducive to quickly sucking the wire cut by the wire cutting knife 21 into the wire suction body 10.
[0031] Specifically, in an optional embodiment, a portion of the plate surface of the wire cutting support plate 22 located in the outer area of the wire suction body 10 has a notch, and a portion of the wire cutting knife 21 is located in the notch, and forms a wire cutting space suitable for cutting the wire together with the side wall of the notch. More specifically, the wire cutting knife 21 forms a triangular wire cutting space with the side wall of the notch. The blade of the wire cutting knife 21 is located on the side of the wire cutting space. The wire of the wire guiding area 31 is opposite to the wire cutting space, and when the wire guiding part 30 moves toward the wire cutting part 20, the wire of the wire guiding part 30 is quickly cut by the wire cutting knife 21.
[0032] Specifically, Figure 4 As shown, the main air inlet 10c is provided on the wire suction body 10, and the vacuum generator 16 embedded in the wire suction body 10 is provided with a vacuum generating gas path, which includes a first gas path 11 connecting the waste wire suction port 10a and the waste wire discharge port 10b and extending in a first direction, and a second gas path 12 vertically connected to the first gas path 11 and connected to the main air inlet 10c. More specifically, the first gas path 11 extends in the horizontal direction, and the second gas path 12 extends in the vertical direction, and the two form a T-shaped gas path. After the pressure gas of the gas source enters the second gas path 12 along the main air inlet 10c, a negative pressure is generated on the side of the first gas path 11 close to the waste wire suction port 10a, so that the silk thread located outside the waste wire suction port 10a is sucked in and discharged through the first gas path 11 in the vacuum generator 16 to the waste wire discharge port 10b.
[0033] In order to allow the pressurized gas from the air source to supply air to the vacuum generator 16 and the cylinder 40 through the main air inlet 10c on the wire suction body 10, the wire suction body 10 also includes a third air path 13 and a fourth air path 14 that are interconnected. The third air path 13 is used to connect the main air inlet 10c with the second air path 12, and the fourth air path 14 is used to connect the main air inlet 10c with the cylinder air inlet 40a.
[0034] Among them, Figure 4 As shown, the third gas circuit 13 includes a horizontal section and a vertical section, and the vertical section of the third gas circuit 13 extends in the same direction as the second gas circuit 12. A needle valve 15 is provided on the third gas circuit 13, and the needle valve 15 is located at the intersection of the horizontal section and the vertical section of the third gas circuit 13, and is used to adjust the air intake of the second gas circuit 12. Figure 3 As shown, the fourth air path 14 extends in the vertical direction and directly faces the cylinder air intake port 40a.
[0035] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present utility model.
Claims
1. An automatic wire guiding, cutting and sucking device, characterized in that: include: A wire suction body, in which a vacuum generator is embedded, and the vacuum generator is provided with a waste wire suction port and a waste wire discharge port; A slicing part fixed on the slicing body, wherein the slicing part comprises a slicing knife; A wire guiding part, wherein the wire guiding part includes a wire guiding area suitable for the wire to extend into, and the wire guiding part is switched from the first position to the second position under the drive of the first linear driving part and then returns to the first position, and the first linear driving part is fixed on the wire suction body; when the wire guiding part is switched from the first position to the second position, the wire guiding area of the wire guiding part approaches the wire cutting blade of the wire cutting part to cut the wire, and the cut wire enters the vacuum generator in the wire suction body along the waste wire suction port and is discharged through the waste wire discharge port.
2. The automatic wire guiding, cutting and sucking device according to claim 1, characterized in that: The wire suction body is provided with a main air inlet, the first linear drive part is a cylinder, the cylinder includes an inner cylinder body, an outer cylinder body, a front end cover, a rear end cover and a piston rod, the front end cover is connected to the inner cylinder body and the outer cylinder body respectively, the rear end cover is connected to the outer cylinder body and has a gap with the inner cylinder body; the piston rod extends out of the front end cover, and the end portion thereof is fixedly connected to the wire guiding part, and the front end cover is provided with a cylinder air inlet connected to the main air inlet.
3. The automatic wire guiding, cutting and sucking device according to claim 2, characterized in that: The vacuum generator is provided with a vacuum generating air path, which includes a first air path connecting the waste silk suction port and the waste silk discharge port and extending along a first direction, and a second air path vertically connected to the first air path and connected to the main air inlet.
4. The automatic wire guiding, cutting and sucking device according to claim 3, characterized in that: The interior of the wire suction body also includes a third air path and a fourth air path that are interconnected. The third air path is used to connect the main air inlet with the second air path, and the fourth air path is used to connect the main air inlet with the cylinder air inlet.
5. The automatic wire guiding, cutting and sucking device according to claim 4, characterized in that: The third gas path is provided with a needle valve for adjusting the air intake amount of the second gas path.
6. The automatic wire guiding, cutting and sucking device according to claim 5, characterized in that: The third gas path includes a horizontal section and a vertical section, and the needle valve is arranged at a position where the horizontal section and the vertical section intersect.
7. The automatic wire guiding, cutting and sucking device according to claim 1, characterized in that: The slicing part comprises a slicing support plate, the slicing support plate is fixed on the bottom surface of the slicing suction body, and the slicing knife is fixed on the slicing support plate through a connecting plate.
8. The automatic wire guiding, cutting and sucking device according to claim 7, characterized in that: The waste wire suction port is located on a first vertical side surface of the wire suction body, and a portion of the wire cutting support plate and the wire cutting knife extends outward from the first vertical side surface of the wire suction body.
9. The automatic wire guiding, cutting and sucking device according to claim 8, characterized in that: The wire cutting support plate has a notch on its surface located outside the wire suction body, and a part of the wire cutting knife is located in the notch, and forms a wire cutting space suitable for cutting the wire together with the side wall of the notch.
10. The automatic wire guiding, cutting and sucking device according to claim 9, characterized in that: The shredding knife and the side wall of the notch form a triangular shredding space.
Citation Information
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