Small sample dyeing and finishing machine capable of rotating forwards and backwards by 360 degrees

Abstract

The utility model discloses a hand sample dyeing and finishing machine capable of rotating forwards and backwards by 360 degrees, which relates to the field of dyeing and finishing and comprises a machine room 3 arranged on a machine frame, a rotating mechanism 4 arranged on the machine room 3 and provided with a locking piece 41, a dyeing and finishing cup fixed on the locking piece 41 and a transmission mechanism 5 arranged on the machine frame and used for driving the rotating mechanism 4, and the transmission mechanism 5 is controlled by a controller. The controller controls the transmission mechanism 5 to drive the rotating mechanism 4, so that the dyeing and finishing cup fixed to the locking piece 41 is driven to rapidly turn over forwards and backwards by 360 degrees, and materials and liquid in the dyeing and finishing cup are evenly mixed. The dyeing and finishing machine is simple in structure, the dyeing cup overturning speed is high, and the level dyeing efficiency is high; independent or synchronous control of multiple cups can be realized, and no space is occupied; and automatic cover opening and cup locking can be realized by matching with a manipulator.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing and finishing, in particular to a small sample dyeing and finishing machine capable of 360-degree forward and reverse rotation. Background Art

[0002] Chinese utility model patent CN204570239U discloses a small sample dyeing and finishing machine with automatic addition of auxiliaries. Before the small sample dyeing machine works, the operator adds the configured liquid auxiliaries into the liquid storage bottle 16, then places the liquid storage bottle 16 on the weighing scale 17, presses the descending switch of the lifting platform 14, and the lifting platform 14 descends. After descending to the right position, the infusion tube 15 on the lifting platform 14 extends into the liquid auxiliaries in the liquid storage bottle 16. The operator adds the configured dyeing agents into 12 dye cups 27 respectively and screws on the cup covers 271, and then fixes the 12 dye cups 27 one by one on the 12 dye cups 27 positions of the rotating wheel of the small sample dyeing machine. The 12 dye cup positions are numbered 1# to 12# in sequence. The small sample dyeing machine is started through the operation interface 13, and the heater 26 in the rotating wheel of the control electrical part is controlled to heat the dye cup 27 at the set heating rate until the dye cup 27 is heated to the set temperature and the temperature is kept constant.

[0003] The dyeing and finishing machine has the following problems:

[0004] 1). The structure is relatively complex;

[0005] 2). The dye cups are spread around the rotating wheel, and it takes a long time to complete a 360-degree rotation, and it takes a long time to achieve a uniform dyeing effect.

[0006] 3). Manually opening and locking the lid is extremely slow and prone to errors, and may also cause burns or chemical corrosion. Utility Model Content

[0007] The purpose of the utility model is to avoid the shortcomings of the prior art and provide a small sample dyeing and finishing machine that can rotate 360 ​​degrees forward and reverse. The dyeing and finishing machine has a simple structure, fast dye cup turning speed, high uniform dyeing efficiency, can realize independent or synchronous control of multiple cups, does not occupy space, and can cooperate with a robot to realize automatic lid opening and cup locking.

[0008] The above-mentioned purpose of the utility model is achieved by the following technical means:

[0009] A small sample dyeing and finishing machine capable of 360-degree forward and reverse rotation includes a machine chamber 3 arranged on a frame, a rotating mechanism 4 with a locking member 41 arranged on the machine chamber 3, a dyeing and finishing cup fixed to the locking member 41, and a transmission mechanism 5 arranged on the frame to drive the rotating mechanism 4, wherein the transmission mechanism 5 is controlled by a controller.

[0010] Optionally, the rotating mechanism 4 , the dyeing and finishing cups and the transmission mechanism 5 are arranged in a left group and a right group, and the cabin 3 has a partition 31 , and the partition 31 is used to fix the rotating mechanism 4 .

[0011] Optionally, the rotating mechanism 4 is provided with two front and rear locking members 41, and the two locking members 41 are both fixed with the dyeing and finishing cup.

[0012] Optionally, the dyeing and finishing cup is fixed on both the left and right sides of the locking member 41 .

[0013] Furthermore, the dyeing and finishing cup comprises a cup cover 1 equipped with a sealing ring 18 and a cup body 19, the cup cover 1 is provided with a slide groove 11, and a lock catch 12 is provided on the slide groove 11;

[0014] The lock catcher 12 includes a cup cap 13 provided on the cup cover 1, a limiting plate 14 having a limiting hole 141, a compression spring hole provided on the cup cap 13, a compression spring 15 provided in the compression spring hole, and left and right locking tongues 17 having a clamping portion 16;

[0015] The limiting plate 14 is arranged to restrain the clamping portion 16 against the compression spring 15 through the limiting hole 141, and the locking tongue 17 is assembled in the slide groove 11 and can slide horizontally in the space defined by the limiting hole 141 in the slide groove 11;

[0016] The inner side of the cup mouth of the cup body 19 is provided with a tongue groove 191 .

[0017] Furthermore, a drain port 192 is provided at the bottom of the cup body 19 , and the drain port 192 is connected to a drain valve 193 .

[0018] Optionally, the drain valve 193 is a solenoid valve, and the solenoid valve is electrically connected to the controller.

[0019] Optionally, the frame is provided with a valve opening mechanism 6 corresponding to the drain valve 193, the valve opening mechanism 6 includes a valve opening motor 61, the valve opening motor 61 is connected to an output shaft and a valve opening head 62 provided on the output shaft, and the valve opening motor 61 is electrically connected to the controller;

[0020] The output shaft is extended into the machine chamber 3, and the dyeing and finishing cup is aligned with the valve opening head 62 in the drainage working condition.

[0021] Optionally, the valve opening motor 61 is a stepping motor, the drain valve 193 is a push-type switch valve, and the valve opening head 62 is a column or a cap;

[0022] Optionally, the valve opening motor 61 is a DC motor, the drain valve 193 is a rotary switch valve with a slot, and the valve opening head 62 is a wedge-shaped head matching the slot.

[0023] Preferably, the rotating mechanism 4 includes: bearings 42 arranged on both sides of the machine chamber 3, a rotating shaft 43 arranged inside the bearing 42, the rotating shaft 43 is provided with the locking member 41, and a synchronous wheel arranged outside the bearing 42.

[0024] Furthermore, the dyeing and finishing machine also includes a positioning mechanism 7, which includes a positioning motor 71, an output shaft and a positioning plug-in 72, and the positioning motor 71 is controlled by the controller; the wheel body of the synchronous wheel is provided with an insertion position for cooperating with the positioning plug-in 72.

[0025] Preferably, the transmission mechanism 5 comprises: a driving motor 51 arranged on a frame, an output shaft connected to the driving motor 51 , the output shaft is provided with a synchronous wheel, and the synchronous wheel is equipped with a transmission belt 52 .

[0026] The beneficial effects of adopting the above technical solution are:

[0027] 1). This dyeing and finishing machine has a simple structure, fast dye cup turning speed and high uniform dyeing efficiency;

[0028] 2). This dyeing and finishing machine can realize independent or synchronous control of multiple cups without taking up space;

[0029] 3). The dyeing and finishing cup described in this dyeing and finishing machine can cooperate with the robot to realize automatic opening and locking of the cup;

[0030] 4). When the dyeing and finishing machine issues an opening or locking cup instruction to the controller, the transmission mechanism is controlled to drive the wheel body of the synchronous wheel of the rotating mechanism to the insertion position of 0, and the output shaft of the positioning mechanism is controlled to extend and insert the positioning plug-in into the insertion position of the wheel body, so that the dyeing and finishing cup can remain positioned and immobile. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of a dyeing and finishing machine that realizes independent or synchronous control of multiple cups;

[0032] Figure 2-4 It is a schematic diagram of a single cup dyeing and finishing machine;

[0033] Figure 5-6 It is a schematic diagram of a dyeing and finishing machine that realizes multi-cup synchronous control;

[0034] Figure 7 It is a schematic diagram of the drain valve being a solenoid valve;

[0035] Figure 8 The discharge valve is a schematic diagram of a push-type switch valve;

[0036] Fig. 9 The schematic diagram of the drain valve being a rotary switch valve with a slot;

[0037] Fig.10is a schematic diagram of the decomposition of the cup cover structure described in the embodiment;

[0038] Fig.11 is a schematic diagram of the structure of the cup cover after assembly according to the embodiment;

[0039] Fig.12 It is a schematic diagram of the structure of the dyeing and finishing cup described in the embodiment;

[0040] Fig.13 It is a schematic diagram of the cup cover and the cup body;

[0041] Fig.14 This is a schematic diagram of a robot gripping a cup lid.

[0042] Among them, the cup cover 1; the slide groove 11; the guide rail 111; the lock catch 12; the cup cap 13; the limit plate 14; the limit hole 141; the screw hole 142; the screw 143; the compression spring 15; the clamping part 16; the left and right lock tongues 17; the guide sleeve 171; the sealing ring 18; the cup body 19; the tongue groove 191; the drain port 192; the drain valve 193;

[0043] Cabin 3; partition 31;

[0044] Rotating mechanism 4; locking member 41; bearing 42; rotating shaft 43;

[0045] Transmission mechanism 5; drive motor 51; transmission belt 52;

[0046] Valve opening mechanism 6; valve opening motor 61; valve opening head 62;

[0047] Positioning mechanism 7; positioning motor 71; positioning plug-in 72. DETAILED DESCRIPTION

[0048] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0050] This embodiment shows a small sample dyeing and finishing machine that can rotate 360 ​​degrees forward and reverse. Figure 1-6As shown, it includes a machine chamber 3 arranged on a frame, a rotating mechanism 4 with a locking member 41 arranged on the machine chamber 3, a dyeing and finishing cup fixed to the locking member 41, and a transmission mechanism 5 arranged on the frame to drive the rotating mechanism 4, and the transmission mechanism 5 is controlled by a controller.

[0051] The controller controls the transmission mechanism 5 to drive the rotating mechanism 4, thereby driving the dyeing and finishing cup fixed to the locking member 41 to quickly flip 360 degrees forward and reverse, so that the liquid in the dyeing and finishing cup is evenly mixed.

[0052] The dyeing and finishing machine has a simple structure, a fast dye cup turning speed and a high uniform dyeing efficiency.

[0053] For example, this dyeing and finishing machine can be used for dyeing and finishing samples. Users can match colors according to customer requirements and simulate the process requirements of normal production on this dyeing and finishing machine to perform dyeing and finishing to determine whether the printed samples meet customer needs.

[0054] One example of dyeing and finishing, if used for pre-treatment, appropriate dyes, water, textiles, etc. can be added to the dyeing and finishing cup for dyeing, 360-degree stirring and mixing, etc.

[0055] One example of dyeing and finishing, if used for post-processing, appropriate auxiliaries, water, textiles, etc. can be added to the dyeing and finishing cup for acid washing, alkali washing, softening, 360-degree mixing and stirring, etc.

[0056] One of the examples of dyeing and finishing is that in actual use, a heater can be selectively set for the dyeing and finishing cup for cup boiling or temperature raising process.

[0057] An example of a dyeing and finishing machine is Figure 1 As shown, the rotating mechanism 4, dyeing and finishing cups and transmission mechanism 5 are arranged in a left and right group, and the chamber 3 has a partition 31, and the partition 31 is used to fix the rotating mechanism 4. Each group of transmission mechanisms 5 is controlled by a controller, so that multiple cups can be controlled independently or synchronously without occupying space.

[0058] In one example of a dyeing and finishing machine, not shown in the figure, the rotating mechanism 4 is provided with two front and rear locking members 41, and the two locking members 41 are both fixed with the dyeing and finishing cups, so as to realize the synchronous control of multiple cups without occupying space.

[0059] An example of a dyeing and finishing machine is Figure 5-6 As shown, the dyeing and finishing cups are fixed on both the left and right sides of the locking member 41. The multi-cup synchronous control is realized without occupying space.

[0060] For example, Figure 10-13 As shown, the dyeing and finishing cup comprises a cup cover 1 equipped with a sealing ring 18 and a cup body 19, the cup cover 1 is provided with a slide groove 11, and a lock catch 12 is provided on the slide groove 11;

[0061] The lock catcher 12 includes a cup cap 13 provided on the cup cover 1, a limiting plate 14 having a limiting hole 141, a compression spring hole provided on the cup cap 13, a compression spring 15 provided in the compression spring hole, and left and right locking tongues 17 having a clamping portion 16;

[0062] The limiting plate 14 is arranged to restrain the clamping portion 16 against the compression spring 15 through the limiting hole 141, and the locking tongue 17 is assembled in the slide groove 11 and can slide horizontally in the space defined by the limiting hole 141 in the slide groove 11;

[0063] The inner side of the cup mouth of the cup body 19 is provided with a tongue groove 191 .

[0064] For example, Figure 10-11 The assembly process of the lock catcher is shown: the compression spring 15 is set in the compression spring hole, the left and right lock tongues 17 are installed from both sides of the slide groove 11 so that the clamping part 16 of the lock tongue 17 is close to the compression spring 15, the clamping part 16 of the lock tongue 17 is restrained in the limiting hole 141 by the limiting plate 14, and then the limiting plate 14 is fixed on the cup cover 1, and the installation of the lock catcher 12 is completed, and the assembly is completed.

[0065] For example, Figure 10-13 The working principle of the lock catch is shown: the clamping part 16 is pressed by the compression spring 15 and squeezed toward the two ends of the limiting hole in the space defined by the limiting hole 141, so that a part of the left and right locking tongues 17 remain extended to press the cover as a lock cup state; when the clamping part 16 is clamped by a robot or other external force, the left and right locking tongues 17 retract into the slide groove 11 to open the cover.

[0066] For example, the lock catcher and the robot are used together: Figure 10-14 As shown, the manipulator of this embodiment is arranged on the frame and is controlled by the controller. For example, the manipulator realizes left and right movement through the X-axis, front and back movement through the Y-axis, and up and down movement through the Z-axis; or, the manipulator realizes movement through a multi-axis fully free manipulator. When the dyeing and finishing cup is stationary and in the locked cup state, the controller controls the manipulator to move above the cup cover 1, aligns the lock catch and clamps the clamping part 16 to retract the left and right lock tongues 17 into the slide groove 11 to keep the cover open, and the manipulator grabs the cup cover 1 to the waiting area. The dyeing and finishing cup described in this dyeing and finishing machine can cooperate with the manipulator to realize automatic cover opening.

[0067] Exemplarily, according to the process procedure, the controller controls the manipulator to grab the cup cover 1 in the waiting area to the top of the cup cover 1, align the cup body with the cup cover, release the clamping of the clamping part 16, and the clamping part 16 is pressed by the compression spring 15 to squeeze toward the two ends of the limiting hole in the space defined by the limiting hole 141, so that a part of the left and right locking tongues 17 extends out of the pressing cover to reach the tongue groove 191 of the cup body 19 to maintain the locked cup state. The dyeing and finishing cup described in the dyeing and finishing machine can cooperate with the manipulator to realize automatic cover and cup locking.

[0068] For example, Fig.11 As shown, the cup cap 13 is a cylinder, the clamping portion 16 is a semi-ring body that can fit the cylinder, and both ends of the limiting hole 141 are adapted to the semi-ring body.

[0069] For example, not shown in the figure, the cup cap 13 is a square column, the clamping portion 16 is a half frame that can fit the square column, and both ends of the limiting hole 141 are adapted to the half frame.

[0070] For example, Fig.10 As shown, the cup cap 13 is centered on the cup cover 1 and is arranged on the slide groove 11 .

[0071] Exemplarily, not shown in the figure, the cup cap 13 is centered on the cup cover 1 but is not arranged in the slide groove 11, and is welded to the cup cover in the air apart from the slide groove 11.

[0072] For example, Fig.10 As shown, the cup cover 1 and the limiting plate 14 are both provided with mutually matching screw holes 142 , and the limiting plate 14 is fixed to the cup cover 1 by screws 143 .

[0073] For example, Fig.10 As shown, the slide groove 11 is provided with a guide rail 111 , and the left and right locking tongues 17 are provided with guide sleeves 171 that can slide on the guide rail 111 .

[0074] For example, Figure 12-13 As shown, a tongue groove 191 is provided on the inner side of the cup mouth of the cup body 19. The clamping part 16 is released by external force or a robot. The clamping part 16 is pressed by the compression spring 15 and squeezed toward the two ends of the limiting hole in the space defined by the limiting hole 141, so that a part of the left and right locking tongues 17 extends out of the pressure cover to reach the tongue groove 191 of the cup mouth to complete the automatic locking of the cup.

[0075] For example, Figure 7-9 As shown in FIGS. 12-13 , a drain port 192 is provided at the bottom of the cup body 19 , and the drain port 192 is connected to a drain valve 193 .

[0076] An example of a discharge is Figure 7 As shown, the drain valve 193 is a solenoid valve, and the solenoid valve is electrically connected to the controller.

[0077] An example of a discharge is Figure 2 As shown, the frame is provided with a valve opening mechanism 6 corresponding to the drain valve 193, the valve opening mechanism 6 includes a valve opening motor 61, the valve opening motor 61 is connected to an output shaft and a valve opening head 62 provided on the output shaft, and the valve opening motor 61 is electrically connected to the controller;

[0078] The frame is provided with a valve opening mechanism 6 corresponding to the drain valve 193, and the valve opening mechanism 6 includes a valve opening motor 61, an output shaft connected to the valve opening motor 61, and a valve opening head 62 provided on the output shaft;

[0079] The output shaft is extended into the machine chamber 3, and the dyeing and finishing cup is aligned with the valve opening head 62 in the drainage working condition.

[0080] In one example of liquid discharge, the valve opening motor 61 is a stepping motor, and the liquid discharge valve 193 is as follows Figure 8 In the push-type switch valve shown, the valve opening head 62 is a column or a cap;

[0081] In one example of liquid discharge, the valve opening motor 61 is a DC motor, and the liquid discharge valve 193 is as follows Fig. 9 In the rotary switch valve with a slot shown in FIG. 1 , the valve opening head 62 is a wedge-shaped head matching the slot.

[0082] For example, Figure 1-2 As shown, the rotating mechanism 4 includes: bearings 42 arranged on both sides of the machine chamber 3, a rotating shaft 43 arranged inside the bearing 42, the rotating shaft 43 is provided with the locking member 41, and a synchronous wheel arranged outside the bearing 42.

[0083] For example, Figure 1-2 As shown, the rotating mechanism 4 includes: bearings 42 arranged on both sides of the machine chamber 3, a rotating shaft 43 arranged inside the bearing 42, the rotating shaft 43 is provided with the locking member 41, and a synchronous wheel arranged outside the bearing 42.

[0084] For example, Figure 1-2 As shown, the dyeing and finishing machine also includes a positioning mechanism 7, which includes a positioning motor 71, an output shaft and a positioning plug-in 72. The positioning motor 71 is controlled by the controller; the wheel body of the synchronous wheel is provided with an insertion position for cooperating with the positioning plug-in 72.

[0085] In order to better fix the dyeing and finishing cup, when the dyeing and finishing machine issues an opening or locking cup instruction to the controller, the transmission mechanism 5 drives the synchronous wheel of the rotating mechanism 4 to reach the insertion position of the 0 position ( Figure 2 The output shaft of the positioning mechanism 7 is controlled to extend with the positioning plug-in 72 and be inserted into the insertion position of the wheel body.

[0086] For example, Figure 1-2 As shown, the transmission mechanism 5 includes: a driving motor 51 arranged on a frame, an output shaft connected to the driving motor 51, the output shaft is provided with a synchronous wheel, and the synchronous wheel is equipped with a transmission belt 52.

[0087] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A sample dyeing and finishing machine capable of 360-degree forward and reverse rotation, characterized in that: The invention comprises a machine chamber (3) arranged on a machine frame, a rotating mechanism (4) provided on the machine chamber (3) and having a locking member (41), a dyeing and finishing cup fixed to the locking member (41), and a transmission mechanism (5) provided on the machine frame for driving the rotating mechanism (4), wherein the transmission mechanism (5) is controlled by a controller.

2. The sample dyeing and finishing machine according to claim 1, characterized in that: The rotating mechanism (4), dyeing and finishing cups and transmission mechanism (5) are arranged in a left and right group respectively. The machine chamber (3) has a partition (31) and the partition (31) is used to fix the rotating mechanism (4).

3. The sample dyeing and finishing machine according to claim 1, characterized in that: The dyeing and finishing cup is fixed on both the left and right sides of the locking member (41); or The rotating mechanism (4) is provided with two front and rear locking members (41), and both locking members (41) are fixed with the dyeing and finishing cup.

4. The sample dyeing and finishing machine according to any one of claims 1 to 3, characterized in that: The dyeing and finishing cup comprises a cup cover (1) equipped with a sealing ring (18) and a cup body (19); the cup cover (1) is provided with a slide groove (11), and the slide groove (11) is provided with a lock catch (12); The lock catch member (12) comprises a cup cap (13) provided on the cup cover (1), a limiting plate (14) having a limiting hole (141), a compression spring hole provided on the cup cap (13), a compression spring (15) provided in the compression spring hole, and left and right lock tongues (17) having a clamping portion (16); The limiting plate (14) is arranged to restrain the clamping portion (16) against the compression spring (15) through the limiting hole (141), and the lock tongue (17) is assembled in the slide groove (11) and can slide horizontally in the slide groove (11) in the space defined by the limiting hole (141); A tongue groove (191) is provided on the inner side of the cup opening of the cup body (19).

5. The sample dyeing and finishing machine according to claim 4, characterized in that: The bottom of the cup body (19) is provided with a liquid discharge port (192), and the liquid discharge port (192) is connected to a liquid discharge valve (193).

6. The sample dyeing and finishing machine according to claim 5, characterized in that: The drain valve (193) is a solenoid valve, and the solenoid valve is electrically connected to the controller.

7. The sample dyeing and finishing machine according to claim 5, characterized in that: The frame is provided with a valve opening mechanism (6) corresponding to the drain valve (193), the valve opening mechanism (6) comprising a valve opening motor (61), an output shaft connected to the valve opening motor (61), and a valve opening head (62) provided on the output shaft, the valve opening motor (61) being electrically connected to the controller; The frame is provided with a valve opening mechanism (6) corresponding to the liquid discharge valve (193), and the valve opening mechanism (6) includes a valve opening motor (61), an output shaft connected to the valve opening motor (61), and a valve opening head (62) provided on the output shaft; The output shaft extends into the machine chamber (3), and the dyeing and finishing cup is aligned with the valve opening head (62) in the drainage working state.

8. The sample dyeing and finishing machine according to any one of claims 1 to 3, characterized in that: The rotating mechanism (4) comprises: bearings (42) arranged on both sides of the machine chamber (3), a rotating shaft (43) arranged inside the bearings (42), the rotating shaft (43) being provided with the locking member (41), and a synchronous wheel arranged outside the bearings (42).

9. The sample dyeing and finishing machine according to claim 8, characterized in that: The dyeing and finishing machine further comprises a positioning mechanism (7), the positioning mechanism (7) comprising a positioning motor (71), an output shaft and a positioning plug-in (72), the positioning motor (71) being controlled by the controller; the wheel body of the synchronous wheel is provided with an insertion position for cooperating with the positioning plug-in (72).

10. The sample dyeing and finishing machine according to any one of claims 1 to 3, characterized in that: The transmission mechanism (5) comprises: a driving motor (51) arranged on a frame, an output shaft connected to the driving motor (51), the output shaft being provided with a synchronous wheel, and the synchronous wheel being equipped with a transmission belt (52).

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