Drying machine for processing hydrolysis-resistant polyurethane elastomer

The dryer for polyurethane materials addresses uneven drying and overheating issues by using a material cage and stirring rods with temperature control, ensuring efficient and damage-free drying.

CN222187625UActive Publication Date: 2024-12-17NANTONG BEIFENG RUBBER PROD CO LTD
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Patent Information

Application Number
CN202420294354.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-18
Publication Date
2024-12-17
Estimated Expiration
2034-02-18

AI Technical Summary

Technical Problem

Existing dryers for polyurethane production result in uneven drying and potential material damage due to inability to turn over materials during the process, affecting efficiency and integrity.

Method used

A dryer equipped with a material cage, active and driven stirring rods, and a heating system that allows for uniform material turning and temperature control, utilizing an asynchronous motor for mechanical transmission and a heating wire to ensure even drying and prevent overheating.

Benefits of technology

Enables efficient and uniform drying of polyurethane materials while preventing damage from excessive heat, enhancing the dryer's practicality and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a drying machine for processing a hydrolysis-resistant polyurethane elastomer, which comprises a drying machine and a fan, a temperature controller and a heating wire are arranged in the drying machine, a bracket is arranged at the bottom of the drying machine, a material cage is fixedly arranged in the drying machine, and a material outlet is formed in the material cage. And a feeding hopper with one end penetrating and extending into the material cage is fixedly mounted at the top of the drying machine. According to the drying machine for processing the hydrolysis-resistant polyurethane elastomer, the material cage is arranged, an asynchronous motor is used as a driving source, and a driving stirring rod and a driven stirring rod are controlled to rotate in opposite directions through mechanical transmission, so that a polyurethane material in the material cage is efficiently stirred, and a heating wire is used for heating air blown by a fan; in addition, the temperature of the heating wires can be adjusted according to different high-temperature-resistant conditions of the polyurethane materials, and the situation that the polyurethane materials are damaged due to the fact that the drying temperature is too high is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyurethane production equipment, in particular to a drying machine for processing hydrolysis-resistant polyurethane elastomers. Background Art

[0002] The raw materials required for the production of polyurethane are mainly divided into two types: polyether type and polyester type, namely polyether polyols and polyester polyols, isocyanates, etc. Among them, polyether polyols and polyester polyols are the main body of polyurethane materials, and isocyanates are curing agents. During the production process, some auxiliary materials such as catalysts, stabilizers, leveling agents, etc. need to be prepared. The entire production process includes three steps: raw material preparation, mixing reaction and post-processing process. The production equipment involved includes mixing tanks, reactors, dryers, degassing boxes and filtration equipment, etc.

[0003] In the current existing technology, the production of polyurethane requires the use of a dryer to dry the produced materials before the next mixing reaction process can be carried out. However, the materials inside the dryer cannot be turned over during the drying process, resulting in uneven drying of the polyurethane production materials, affecting the drying efficiency of the polyurethane production materials. In addition, local high temperatures can easily cause damage to the production materials. Therefore, a dryer for processing hydrolysis-resistant polyurethane elastomers is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a dryer for processing hydrolysis-resistant polyurethane elastomers, which has the advantage of uniform drying and solves the problem that the materials inside the dryer cannot be turned over during the drying process, resulting in uneven drying of the polyurethane production materials, affecting the drying efficiency of the polyurethane production materials, and local high temperatures easily causing damage to the production materials.

[0005] To achieve the above object, the utility model provides the following technical solution: a dryer for processing hydrolysis-resistant polyurethane elastomer, comprising a dryer and a fan, wherein a temperature controller and a heating wire are arranged inside the dryer, and a bracket is arranged at the bottom of the dryer;

[0006] A material cage is fixedly installed inside the dryer, a feed hopper with one end penetrating and extending into the material cage is fixedly installed on the top of the dryer, an active stirring rod with one end penetrating and extending to the outside of the material cage is rotatably installed on the top wall inside the material cage, and a driven stirring rod with one end penetrating and extending to the outside of the material cage is rotatably installed on the top wall inside the material cage, support assemblies are provided on the outer surfaces of the active stirring rod and the driven stirring rod, and worm gears are fixedly connected to the outer surfaces of the active stirring rod and the driven stirring rod.

[0007] Furthermore, a transmission rod for driving two worm gears to rotate is rotatably installed at the bottom of the material cage, an asynchronous motor is fixedly installed on the bracket, and a linkage assembly for driving the transmission rod to rotate is arranged on one side of the asynchronous motor.

[0008] Furthermore, the fan is fixedly installed inside the dryer, the heating wire is fixedly installed inside the dryer, the temperature controller is fixedly installed on the top of the dryer, the temperature controller and the heating wire are electrically connected, and the bracket is fixedly installed on the bottom of the dryer.

[0009] Furthermore, the material cage includes a drying cage and two support blocks, the two support blocks are fixedly installed on the bottom of the drying cage, a discharge port is opened on one side of the drying cage, and a grid door is hinged on the discharge port.

[0010] Furthermore, the support assembly includes two mounting grooves and two bearings, the two bearings are respectively fixedly mounted on the inner circumferential walls of the two mounting grooves, the two bearings are both opened on the material cage, and the outer surfaces of the active stirring rod and the driven stirring rod are respectively fixedly connected to the inner circumferential walls of the two bearings.

[0011] Furthermore, the transmission rod includes two worms, the opposite ends of the two worms are welded, the opposite ends of the two worms are rotatably installed on the bottom of the material cage, and the outer surfaces of the two worms are respectively meshed with the outer surfaces of two worm wheels.

[0012] Furthermore, the linkage assembly includes a rotating shaft and a belt, the output shaft of the asynchronous motor is fixedly connected to one end of the rotating shaft through a coupling, the outer surface of the rotating shaft and the outer surface of the transmission rod are fixedly installed with pulleys, and the belt drive is installed on two pulleys.

[0013] Furthermore, the bracket includes a carrier plate and four columns, the carrier plate is fixedly connected to the outer surfaces of the four columns respectively, the four columns are fixedly connected to the bottom of the dryer, and the asynchronous motor is fixedly installed on the top of the carrier plate.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The dryer for processing hydrolysis-resistant polyurethane elastomer is provided with a material cage, uses an asynchronous motor as a driving source, and controls an active stirring rod and a driven stirring rod to rotate in opposite directions through mechanical transmission, thereby achieving efficient turning of the polyurethane material in the material cage, and uses a heating wire to heat the wind blown by a fan, thereby achieving efficient and uniform drying of the polyurethane material in the material cage, and the temperature of the heating wire can be adjusted according to different high-temperature resistance conditions of the polyurethane material, thereby avoiding damage to the polyurethane material due to excessively high drying temperature, thereby enhancing the practicality of the dryer for processing hydrolysis-resistant polyurethane elastomer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A in the enlarged view;

[0018] Figure 3 It is a three-dimensional schematic diagram of the structural cage of the utility model.

[0019] In the figure: 1. dryer; 2. fan; 3. temperature controller; 4. heating wire; 5. bracket; 61. material cage; 62. feed hopper; 63. active stirring rod; 64. driven stirring rod; 65. support assembly; 66. worm gear; 67. transmission rod; 68. asynchronous motor; 69. linkage assembly. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figure 1-3 A dryer for processing hydrolysis-resistant polyurethane elastomer in this embodiment includes a dryer 1 and a fan 2. A temperature controller 3 and a heating wire 4 are arranged inside the dryer 1. A bracket 5 is arranged at the bottom of the dryer 1. The fan 2 is fixedly installed inside the dryer 1. The heating wire 4 is fixedly installed inside the dryer 1. The temperature controller 3 is fixedly installed on the top of the dryer 1. The temperature controller 3 and the heating wire 4 are electrically connected. The bracket 5 is fixedly installed at the bottom of the dryer 1.

[0022] By adopting the above technical scheme, it is possible to utilize the asynchronous motor 68 as the driving source and control the active stirring rod 63 and the driven stirring rod 64 to rotate in opposite directions through mechanical transmission, thereby achieving efficient turning of the polyurethane material in the material cage 61, and utilize the heating wire 4 to heat the wind blown by the fan 2, thereby achieving efficient and uniform drying of the polyurethane material in the material cage 61, and the temperature of the heating wire 4 can be adjusted according to the different high temperature resistance of the polyurethane material to avoid the polyurethane material being damaged by excessive drying temperature.

[0023] Example 2: Please refer to Figure 1-3On the basis of the first embodiment, a material cage 61 is fixedly installed inside the dryer 1, and the material cage 61 includes a drying cage and two support blocks, and the two support blocks are fixedly installed at the bottom of the drying cage. A discharge port is opened on one side of the drying cage, and a mesh door is hinged on the discharge port to facilitate the removal of the dried polyurethane material. A feed hopper 62 with one end penetrating and extending into the material cage 61 is fixedly installed on the top of the dryer 1, and an active stirring rod 63 with one end penetrating and extending to the outside of the material cage 61 is rotatably installed on the top wall of the material cage 61, and a pulley 63 with one end penetrating and extending to the outside of the material cage 61 is rotatably installed on the top wall of the material cage 61. The active stirring rod 64 is used to facilitate the uniform turning of the polyurethane material. The outer surfaces of the active stirring rod 63 and the driven stirring rod 64 are provided with a support assembly 65. The support assembly 65 includes two mounting grooves and two bearings. The two bearings are respectively fixedly installed on the inner circumferential walls of the two mounting grooves. The two bearings are both opened on the material cage 61. The outer surfaces of the active stirring rod 63 and the driven stirring rod 64 are respectively fixedly connected to the inner circumferential walls of the two bearings to facilitate the support of the rotation of the active stirring rod 63 and the driven stirring rod 64. The outer surfaces of the active stirring rod 63 and the driven stirring rod 64 are both fixedly connected with a worm gear 66.

[0024] By adopting the above technical solution, it is possible to control the two worm gears 66 to rotate in opposite directions, thereby controlling the active stirring rod 63 and the driven stirring rod 64 to rotate in opposite directions, thereby utilizing the rotating active stirring rod 63 and the driven stirring rod 64 to evenly stir the polyurethane material inside the material cage 61, and utilizing the heating wire 4 to heat the wind blown by the fan 2, thereby achieving even drying of the polyurethane material.

[0025] In the implementation of this example, a transmission rod 67 for driving the two worm gears 66 to rotate is rotatably installed at the bottom of the material cage 61. The transmission rod 67 includes two worms, the opposite ends of the two worms are welded, and the opposite ends of the two worms are rotatably installed at the bottom of the material cage 61. The outer surfaces of the two worms are respectively meshed with the outer surfaces of the two worm gears 66, so that the rotating transmission rod 67 drives the two worm gears 66 to rotate. An asynchronous motor 68 is fixedly installed on the bracket 5, and a linkage assembly 69 for driving the transmission rod 67 to rotate is provided on one side of the asynchronous motor 68. The linkage assembly 69 includes a rotating shaft and a belt. The output shaft of the asynchronous motor 68 is fixedly connected to one end of the rotating shaft through a coupling, and pulleys are fixedly installed on the outer surface of the rotating shaft and the outer surface of the transmission rod 67. The belt drive is installed on the two pulleys, which is convenient for rotating the rotating shaft and driving the transmission rod 67 to rotate through the belt.

[0026] Among them, the bracket 5 includes a carrier plate and four columns. The carrier plate is fixedly connected to the outer surfaces of the four columns respectively. The four columns are fixedly connected to the bottom of the dryer 1. The asynchronous motor 68 is fixedly installed on the top of the carrier plate, which is convenient for the fixed installation and stable operation of the asynchronous motor 68.

[0027] By adopting the above technical solution, it is possible to add the polyurethane material into the interior of the material cage 61 through the feed hopper 62, start the asynchronous motor 68 on the bracket 5, so that the asynchronous motor 68 drives the rotating shaft in the linkage assembly 69 to rotate, so that the rotating shaft drives the transmission rod 67 to rotate by means of a belt, and then the outer surfaces of the worm and the worm wheel 66 are engaged to drive the two worm wheels 66 to rotate in opposite directions.

[0028] The working principle of the above embodiment is:

[0029] When the dryer for processing hydrolysis-resistant polyurethane elastomer is in use, the polyurethane material is added into the interior of the material cage 61 through the feed hopper 62, and the asynchronous motor 68 on the bracket 5 is started, so that the asynchronous motor 68 drives the rotating shaft in the linkage assembly 69 to rotate, so that the rotating shaft drives the transmission rod 67 to rotate by means of a belt, and then the two worm wheels 66 are driven to rotate in opposite directions by means of the meshing of the outer surfaces of the worm and the worm wheel 66, thereby controlling the active stirring rod 63 and the driven stirring rod 64 to rotate in opposite directions, thereby achieving the goal of evenly turning the polyurethane material inside the material cage 61 by means of the rotating active stirring rod 63 and the driven stirring rod 64, and evenly drying the polyurethane material by means of the heating wire 4 to heat the wind blown by the fan 2.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dryer for processing hydrolysis-resistant polyurethane elastomer, comprising a dryer (1) and a fan (2), characterized in that: The dryer (1) is provided with a temperature controller (3) and a heating wire (4) inside, and a bracket (5) is provided at the bottom of the dryer (1); A material cage (61) is fixedly installed inside the dryer (1), a feed hopper (62) having one end penetrating through and extending into the material cage (61) is fixedly installed on the top of the dryer (1), an active stirring rod (63) having one end penetrating through and extending to the outside of the material cage (61) is rotatably installed on the top wall inside the material cage (61), a driven stirring rod (64) having one end penetrating through and extending to the outside of the material cage (61) is rotatably installed on the top wall inside the material cage (61), a support assembly (65) is provided on the outer surfaces of the active stirring rod (63) and the driven stirring rod (64), and a worm gear (66) is fixedly connected to the outer surfaces of both the active stirring rod (63) and the driven stirring rod (64).

2. A dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 1, characterized in that: A transmission rod (67) for driving two worm gears (66) to rotate is rotatably mounted at the bottom of the material cage (61), an asynchronous motor (68) is fixedly mounted on the bracket (5), and a linkage assembly (69) for driving the transmission rod (67) to rotate is arranged on one side of the asynchronous motor (68).

3. The dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 1, characterized in that: The fan (2) is fixedly installed inside the dryer (1), the heating wire (4) is fixedly installed inside the dryer (1), the temperature controller (3) is fixedly installed on the top of the dryer (1), the temperature controller (3) and the heating wire (4) are electrically connected, and the bracket (5) is fixedly installed on the bottom of the dryer (1).

4. The dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 1, characterized in that: The material cage (61) comprises a drying cage and two support blocks, wherein the two support blocks are fixedly mounted on the bottom of the drying cage, and a material discharge port is provided on one side of the drying cage, and a mesh door is hinged on the material discharge port.

5. The dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 1, characterized in that: The support assembly (65) includes two mounting grooves and two bearings. The two bearings are fixedly mounted on the inner circumferential walls of the two mounting grooves respectively. The two bearings are both opened on the material cage (61). The outer surfaces of the active stirring rod (63) and the driven stirring rod (64) are fixedly connected to the inner circumferential walls of the two bearings respectively.

6. A dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 2, characterized in that: The transmission rod (67) includes two worms, the opposite ends of the two worms are welded, the opposite ends of the two worms are rotatably mounted on the bottom of the material cage (61), and the outer surfaces of the two worms are respectively meshed with the outer surfaces of two worm wheels (66).

7. A dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 2, characterized in that: The linkage assembly (69) comprises a rotating shaft and a belt. The output shaft of the asynchronous motor (68) is fixedly connected to one end of the rotating shaft via a coupling. The outer surface of the rotating shaft and the outer surface of the transmission rod (67) are both fixedly mounted with pulleys. The belt drive is mounted on two pulleys.

8. A dryer for processing hydrolysis-resistant polyurethane elastomer according to claim 2, characterized in that: The bracket (5) comprises a carrier plate and four columns, the carrier plate is fixedly connected to the outer surfaces of the four columns respectively, the four columns are fixedly connected to the bottom of the dryer (1), and the asynchronous motor (68) is fixedly installed on the top of the carrier plate.