Heat exchanger with dirt flushing function
By introducing spray, sweeping and cleaning mechanisms into the heat exchanger, and using the combined action of electric push rod and extrusion plate, the problem of stain residue on the surface of the heat exchanger is solved, achieving a more efficient cleaning effect.
Patent Information
- Application Number
- CN202421007559.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Existing shell and tube heat exchangers are prone to residual stains during cleaning, reducing the cleaning effect and lacking effective automatic cleaning function.
A heat exchanger with dirt flushing function is designed, including a spraying mechanism, a sweeping mechanism and a cleaning mechanism. The intermediate plate and the extrusion plate are driven up through the electric push rod, and the sewage is squeezed out to the water storage tank by using the water filter hole. Keep the sponge blocks clean to improve the cleaning effect.
Effectively remove stains on the surface of the heat exchanger, improve the cleaning effect, keep the sponge block clean, and enhance the cleaning efficiency.
Smart Images

Figure CN222188007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger with a dirt washing function. Background Art
[0002] A heat exchanger (also called a heat exchanger or heat exchange equipment) is a device used to transfer heat from a hot fluid to a cold fluid to meet specified process requirements. It is an industrial application of convective heat transfer and heat conduction and is widely used in the field of heating. Shell and tube heat exchangers are mainly composed of a shell, a tube bundle, a tube sheet and a head. The shell is mostly circular and contains parallel tube bundles or spiral tubes. Both ends of the tube bundle are fixed to the tube sheet. Existing shell and tube heat exchangers lack the function of automatic cleaning. Dust easily accumulates on the surface after long-term use, and manual cleaning is time-consuming and labor-intensive.
[0003] After searching, the Chinese patent publication number is CN212431909U, which discloses a shell and tube heat exchanger with automatic cleaning function. When cleaning the surface of the heat exchanger, the moving block is driven to move by the telescopic mechanism so that the bristles on the cleaning frame abut against the surface of the heat exchanger body. At this time, the motor is controlled to drive the slider to move left and right, and the cleaning frame is used to clean the surface of the heat exchanger body. A spray mechanism is provided to spray and rinse the surface of the heat exchanger to further improve the cleaning efficiency.
[0004] However, during use of the above patent, although a cleaning rack is provided to clean the surface of the heat exchanger, after the cleaning rack is used to clean the surface of the heat exchanger, stains will remain on the surface of the heat exchanger, reducing the cleaning effect. Utility Model Content
[0005] The purpose of the utility model is to provide a heat exchanger with a dirt flushing function in order to solve the above problems.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A heat exchanger with a dirt flushing function comprises a base, two support plates are fixedly connected to the top of the base, a heat exchanger is installed in the support plate, a water storage tank is provided on the top of the base, a moving mechanism is installed on the top of the support plate, a spraying mechanism and a sweeping mechanism are provided below the moving mechanism, a cleaning mechanism is provided below the sweeping mechanism, the cleaning mechanism comprises an electric push rod, the electric push rod is installed on the inner wall of the support plate through a bracket, the output shaft of the electric push rod is fixedly connected to an intermediate plate, the intermediate plate is slidably connected to the inner wall of the support plate, the top of the intermediate plate is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to two extrusion plates, and a plurality of water filtering holes are provided on the extrusion plate.
[0008] Preferably, the connecting plate is a U-shaped plate made of stainless steel.
[0009] Preferably, the moving mechanism includes a mounting plate, which is fixedly connected to the top of the support plate, a first motor is fixedly connected to the outer wall of the support plate, a first screw is rotatably connected between the two support plates, the output shaft of the first motor is fixedly connected to the first screw, a moving block is threadedly connected to the first screw, and the moving block is slidably connected to the bottom of the mounting plate.
[0010] Preferably, the cleaning mechanism includes a placing plate, which is fixedly connected to the bottom of the moving block, a bidirectional lead screw is installed on the bottom of the placing plate through a bearing seat, a second motor is fixedly connected to the bottom of the placing plate, an output shaft of the second motor is fixedly connected to the bidirectional lead screw, two sliding blocks are threadedly connected to the bidirectional lead screw, the sliding blocks are slidably connected to the bottom of the placing plate, a bottom plate is fixedly connected to the bottom of the sliding block, a cleaning brush and a sponge block are fixedly connected to the bottom of the bottom plate, and the sponge block is behind the cleaning brush.
[0011] Preferably, the storage plate is a T-shaped plate made of aluminum alloy.
[0012] Preferably, the spray mechanism includes a water tank, which is fixedly connected to the outer wall of the support plate, a water pump is fixedly connected to the bottom of the water tank, a spray head is fixedly connected to the bottom of the storage plate, and a telescopic tube is fixedly connected between the water pump and the spray head.
[0013] The beneficial effect is that when cleaning, the sponge block will wipe the dirt on the surface of the heat exchanger. After cleaning is completed, the electric push rod moves to drive the middle plate to move up along the inner wall of the support plate, thereby driving the connecting plate to move up, and then driving the two extrusion plates to move up, thereby squeezing the sponge block and squeezing the sewage from the water filter hole into the water storage tank, so that the sponge block remains clean and the cleaning effect is further improved.
[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0016] Figure 1 It is a stereoscopic diagram of a heat exchanger with a dirt flushing function according to the utility model;
[0017] Figure 2 It is a left view of a heat exchanger with dirt flushing function described in the utility model;
[0018] Figure 3 It is a stereoscopic diagram of a cleaning mechanism of a heat exchanger with a dirt flushing function according to the utility model;
[0019] Figure 4 It is a stereoscopic diagram of a cleaning mechanism of a heat exchanger with a dirt flushing function described in the utility model.
[0020] The description of the accompanying drawings is as follows: 1. base; 101. support plate; 102. heat exchanger; 103. water tank; 201. mounting plate; 202. first motor; 203. first screw; 204. moving block; 301. water tank; 302. water pump; 303. telescopic tube; 304. sprinkler head; 401. storage plate; 402. two-way screw; 403. second motor; 404. sliding block; 405. bottom plate; 406. cleaning brush; 407. sponge block; 501. electric push rod; 502. middle plate; 503. connecting plate; 504. extrusion plate; 505. water filter hole. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] The utility model is further described below in conjunction with the accompanying drawings:
[0024] like Figure 1-Figure 4 As shown, a heat exchanger with a dirt flushing function includes a base 1, two support plates 101 are welded on the top of the base 1, a heat exchanger 102 is installed in the support plate 101, a water storage tank 103 is opened on the top of the base 1, a moving mechanism is installed on the top of the support plate 101, a spraying mechanism and a sweeping mechanism are arranged below the moving mechanism, and a cleaning mechanism is arranged below the sweeping mechanism.
[0025] The spray mechanism includes a water tank 301, which is connected to the outer wall of the support plate 101 by bolts. The bottom of the water tank 301 is connected to a water pump 302 by bolts. The bottom of the storage plate 401 is connected to a spray head 304 by bolts. A telescopic tube 303 is threadedly connected between the water pump 302 and the spray head 304. Through the movement of the water pump 302, water is pumped out of the water tank 301, transported to the spray head 304 through the telescopic tube 303, and sprayed to the surface of the heat exchanger 102 through the spray head 304 to rinse the dirt on the surface of the heat exchanger 102.
[0026] The cleaning mechanism includes a storage plate 401, which is connected to the bottom of the moving block 204 by bolts. The storage plate 401 is a T-shaped plate made of aluminum alloy. A bidirectional lead screw 402 is installed at the bottom of the storage plate 401 through a bearing seat. A second motor 403 is connected to the bottom of the storage plate 401 by bolts. The output shaft of the second motor 403 is connected to the bidirectional lead screw 402 by a coupling. Two sliding blocks 404 are threadedly connected to the bidirectional lead screw 402. The sliding block 404 is slidably connected to the bottom of the storage plate 401. A bottom plate 405 is connected to the bottom of the sliding block 404 by bolts. A cleaning brush 406 and a sponge block 407 are connected to the bottom of the bottom plate 405 by screws. The sponge block 407 is behind the cleaning brush 406 and moves through the second motor 403 to drive the bidirectional lead screw 402 to rotate, thereby driving the two sliding blocks 404 to approach each other, thereby driving the cleaning brush 406. The sponge block 407 moves toward the heat exchanger 102 until it abuts against the outer wall of the heat exchanger 102. The moving mechanism includes a mounting plate 201, which is welded to the top of the support plate 101. The outer wall of the support plate 101 is connected with a first motor 202 by bolts. A first lead screw 203 is rotatably connected between the two support plates 101 through a bearing. The output shaft of the first motor 202 is connected to the first lead screw 203 through a coupling. A moving block 204 is threadedly connected to the first lead screw 203. The moving block 204 is slidably connected to the bottom of the mounting plate 201. The movement of the first motor 202 drives the first lead screw 203 to rotate, thereby driving the moving block 204 to move, and then driving the cleaning mechanism to move, so as to clean the surface of the heat exchanger 102. After the cleaning brush 406 cleans, the sponge block 407 will wipe the stains on the surface of the heat exchanger 102, thereby further improving the cleaning effect.
[0027] The cleaning mechanism includes an electric push rod 501, which is installed on the inner wall of the support plate 101 through a bracket. The output shaft of the electric push rod 501 is connected to the intermediate plate 502 through a thread. The intermediate plate 502 is slidably connected to the inner wall of the support plate 101. The top of the intermediate plate 502 is connected to a connecting plate 503 through bolts. The connecting plate 503 is a U-shaped plate made of stainless steel. Two extrusion plates 504 are welded on the top of the connecting plate 503. A plurality of water filtering holes 505 are opened on the extrusion plate 504. The movement of the electric push rod 501 drives the intermediate plate 502 to move up along the inner wall of the support plate 101, thereby driving the connecting plate 503 to move up, and then driving the two extrusion plates 504 to move up, so as to squeeze the sponge block 407 and squeeze the sewage from the water filtering holes 505 into the water storage tank 103.
[0028] Working principle: When the surface of the heat exchanger 102 needs to be cleaned, the second motor 403 moves, driving the bidirectional lead screw 402 to rotate, thereby driving the two sliding blocks 404 to approach each other, and then driving the cleaning brush 406 and the sponge block 407 to move toward the heat exchanger 102 until they abut against the outer wall of the heat exchanger 102. Then the water pump 302 moves to pump water out of the water tank 301, and transports it to the spray head 304 through the telescopic tube 303. The water is sprayed onto the surface of the heat exchanger 102 through the spray head 304. Then the first motor 202 moves, driving the first lead screw 203 to rotate, thereby driving the moving block 204 moves, thereby driving the cleaning mechanism to move, so as to clean the surface of the heat exchanger 102. After the cleaning brush 406 cleans, the sponge block 407 will wipe the stains on the surface of the heat exchanger 102, further improving the cleaning effect. During the cleaning process, the spilled sewage will flow into the water storage tank 103. After the cleaning is completed, the electric push rod 501 moves, driving the middle plate 502 to move up along the inner wall of the support plate 101, thereby driving the connecting plate 503 to move up, and then driving the two squeezing plates 504 to move up, so as to squeeze the sponge block 407 and squeeze the sewage from the water filter hole 505 into the water storage tank 103.
[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A heat exchanger with a dirt washing function, comprising a base (1), the top of the base (1) being fixedly connected to two support plates (101), a heat exchanger (102) being installed in the support plates (101), characterized in that: A water storage tank (103) is provided on the top of the base (1), a moving mechanism is installed on the top of the support plate (101), a spraying mechanism and a sweeping mechanism are provided below the moving mechanism, and a cleaning mechanism is provided below the sweeping mechanism; The cleaning mechanism comprises an electric push rod (501), the electric push rod (501) is mounted on the inner wall of the support plate (101) via a bracket, the output shaft of the electric push rod (501) is fixedly connected to an intermediate plate (502), the intermediate plate (502) is slidably connected to the inner wall of the support plate (101), the top of the intermediate plate (502) is fixedly connected to a connecting plate (503), the top of the connecting plate (503) is fixedly connected to two extrusion plates (504), and the extrusion plate (504) is provided with a plurality of water filtering holes (505).
2. A heat exchanger with dirt flushing function according to claim 1, characterized in that: The connecting plate (503) is a U-shaped plate made of stainless steel.
3. A heat exchanger with dirt flushing function according to claim 1, characterized in that: The moving mechanism comprises a mounting plate (201), wherein the mounting plate (201) is fixedly connected to the top of the support plate (101), a first motor (202) is fixedly connected to the outer wall of the support plate (101), a first lead screw (203) is rotatably connected between the two support plates (101), an output shaft of the first motor (202) is fixedly connected to the first lead screw (203), a moving block (204) is threadedly connected to the first lead screw (203), and the moving block (204) is slidably connected to the bottom of the mounting plate (201).
4. A heat exchanger with dirt flushing function according to claim 3, characterized in that: The cleaning mechanism comprises a storage plate (401), wherein the storage plate (401) is fixedly connected to the bottom of the moving block (204), a bidirectional lead screw (402) is installed at the bottom of the storage plate (401) through a bearing seat, a second motor (403) is fixedly connected to the bottom of the storage plate (401), an output shaft of the second motor (403) is fixedly connected to the bidirectional lead screw (402), two sliding blocks (404) are threadedly connected to the bidirectional lead screw (402), the sliding blocks (404) are slidably connected to the bottom of the storage plate (401), a bottom plate (405) is fixedly connected to the bottom of the bottom plate (405), a cleaning brush (406) and a sponge block (407) are fixedly connected to the bottom of the bottom plate (405), and the sponge block (407) is located behind the cleaning brush (406).
5. A heat exchanger with dirt flushing function according to claim 4, characterized in that: The storage plate (401) is a T-shaped plate made of aluminum alloy.
6. A heat exchanger with dirt flushing function according to claim 4, characterized in that: The spray mechanism comprises a water tank (301), the water tank (301) is fixedly connected to the outer wall of the support plate (101), a water pump (302) is fixedly connected to the bottom of the water tank (301), a spray head (304) is fixedly connected to the bottom of the storage plate (401), and a telescopic tube (303) is fixedly connected between the water pump (302) and the spray head (304).
