Split type waterproof ultrasonic water meter

By separating the metering and communication functions of the ultrasonic water meter into separate modules and using independent battery and potting glue sealing technology, the problem of easy failure and maintenance of ultrasonic water meter in the existing technology is solved, and the harsh environment is achieved Stable metering and easy maintenance.

CN222188436UActive Publication Date: 2024-12-17SHANDONG WEIWEI TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421326194.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2024-12-17
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing ultrasonic water meter is prone to failure in harsh environments, and the integration of metering and communication functions causes the inability to measure and display water consumption after the battery is exhausted, making it difficult to maintain and costly.

Method used

Designed as a split structure, the metering function and the remote communication function are used as separate modules, using independent battery power and potting sealing technology to ensure waterproof performance, and data interaction between modules is achieved through wireless methods such as infrared and Bluetooth.

Benefits of technology

It realizes the long-term use of ultrasonic water meter in harsh environments, avoids the metering function failure due to the exhaustion of the communication module battery, simplifies the maintenance process, reduces maintenance costs, and ensures waterproof performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222188436U_ABST
    Figure CN222188436U_ABST
Patent Text Reader

Abstract

The split type waterproof ultrasonic water meter comprises an ultrasonic water meter measuring pipe assembly, a metering module and a communication module, the metering module is installed on the ultrasonic water meter measuring pipe assembly, and the communication module is fixed to the metering module; the metering module is provided with a 1 # communication port, the communication module is provided with a 2 # communication port, the 1 # communication port is aligned with the 2 # communication port after installation is completed, and the communication module reads data in the metering module through the communication ports. The ultrasonic water meter has the advantages that the metering function and the remote communication function are used as independent function modules respectively, the two function modules are convenient to combine and disassemble, and the ultrasonic water meter has good waterproof performance and is suitable for being used for a long time in a humid and soaked environment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a split waterproof ultrasonic water meter, belonging to the field of flow measurement. Background Art

[0002] In the prior art, the ultrasonic transducers used in most ultrasonic water meters are only protected by epoxy resin potting, and the thickness of the potting is relatively shallow. No secondary protection is performed when they are assembled and used on the ultrasonic water meter. Their waterproof performance does not meet the requirements of long-term use in harsh environments. Ultrasonic water meters are prone to failure when used in harsh environments. Since the transducer is the core component of the ultrasonic water meter, its damage will cause the ultrasonic water meter to lose its metering function.

[0003] In the prior art, the metering part and the remote communication part of the remote ultrasonic water meter are integrated and powered by the same battery. When the remote communication part consumes high power due to problems such as poor signal, the battery is easily exhausted before the product service life. Based on the characteristics of the ultrasonic water meter, the water consumption cannot be measured and displayed after the battery is exhausted, which can easily cause water use disputes.

[0004] Similarly, since the metering part and the remote communication part of most remote ultrasonic water meters are integrated, when either the basic metering function or the remote communication function fails, it is necessary to stop the water supply to the pipeline and replace the entire water meter, which makes maintenance difficult and increases maintenance costs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a split waterproof ultrasonic water meter in view of the above shortcomings. The metering function and the remote communication function are respectively used as separate functional modules, and the two functional modules are combined and disassembled conveniently. The ultrasonic water meter has good waterproof performance and is suitable for long-term use in humid and submerged environments.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A split waterproof ultrasonic water meter comprises an ultrasonic water meter measuring tube assembly, a metering module and a communication module, wherein the metering module is mounted on the ultrasonic water meter measuring tube assembly, and the communication module is fixed on the metering module;

[0008] The metering module is provided with a 1# communication port, and the communication module is provided with a 2# communication port. After installation, the 1# communication port is aligned with the 2# communication port, and the communication module reads data in the metering module through the communication port.

[0009] Furthermore, the ultrasonic water meter measuring tube assembly includes a measuring tube, an ultrasonic transducer, a sealing gasket, and a compression screw sleeve, wherein the lower thread of the compression screw sleeve is tightened with the measuring tube to fix the ultrasonic transducer and compress the sealing gasket, and the upper thread of the compression screw sleeve is used to fix the metering module.

[0010] Furthermore, the wire of the ultrasonic transducer passes through the compression screw sleeve, and potting glue is injected into the inner cavity of the compression screw sleeve to wrap the wire, so as to ensure the waterproof performance of the ultrasonic transducer.

[0011] Furthermore, the metering module includes a bottom shell and an upper shell. The bottom shell is installed on the ultrasonic water meter measuring tube assembly. A 1# O-ring is installed between the bottom shell and the ultrasonic water meter measuring tube assembly. The nut passes through the upper thread 2 of the compression screw sleeve and is tightened to compress the 1# O-ring to achieve sealing.

[0012] Furthermore, a sealing groove is provided on the bottom shell and a 1# sealing ring is installed. The upper shell and the bottom shell are sealed by tightening the 1# sealing ring with screws to compress it, and the upper shell and the bottom shell form a closed space A.

[0013] Furthermore, a module box is provided in the enclosed space A, and the circuit board of the metering module is placed in the module box. The module box is open, and potting glue is injected into the module box to wrap the circuit board, thereby ensuring the waterproof performance of the metering module.

[0014] Furthermore, the communication module includes an upper cover and a box body, and the upper cover and the box body are tightened by screws to form a compressible 2# sealing ring, and the upper cover and the box body form a closed space C.

[0015] Furthermore, a communication circuit board is placed in the enclosed space C, and potting glue is injected into the enclosed space C to wrap the communication circuit board, thereby ensuring the waterproof performance of the communication module.

[0016] Furthermore, the communication module also includes a battery cover, on which a 2# O-ring is installed. One side of the box body is open, and the battery cover is pressed into the opening on one side of the box body. By compressing the 3# O-ring, the box body and the battery cover form a closed space D, and the battery is placed in the closed space D.

[0017] Furthermore, a valve is installed on the ultrasonic water meter measuring tube assembly, and the communication module includes a valve controller for controlling the opening and closing of the valve.

[0018] The utility model adopts the above technical solution, and compared with the prior art, has the following technical effects:

[0019] 1. The metering function of the ultrasonic water meter is designed as a separate metering module and is powered by an independent battery to ensure the normal operation of the metering function during the service life. The power of the metering module will not be exhausted due to abnormalities in the communication module, and the ultrasonic water meter will not lose its most basic metering function.

[0020] 2. The remote communication function of the ultrasonic water meter is designed as a separate communication module with an independent battery, and the battery can be easily replaced. The combination and disassembly of the communication module and the metering module are simple and easy, which is convenient for on-site maintenance.

[0021] 3. Data interaction can be achieved between the communication module and the metering module through infrared, Bluetooth, NFC or other methods. These interaction methods do not require wire connection and are the basis for the separate design of the communication module and the metering module.

[0022] 4. Use the compression screw sleeve to fix the ultrasonic transducer and the bottom shell of the metering module, inject sealing glue into the compression screw sleeve, and install an O-ring between the bottom shell of the metering module and the metering tube to achieve secondary protection for the ultrasonic transducer and ensure waterproof performance.

[0023] 5. The circuit boards of the metering module and the communication module can be potted with potting glue, and further use sealing rings to ensure the airtightness of the space in which they are located to ensure waterproof performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0025] Figure 1 and Figure 2 It is a structural schematic diagram of the ultrasonic water meter in the utility model;

[0026] Figure 3 This is a schematic diagram of the 2# communication port in the present utility model;

[0027] Figure 4 It is a schematic diagram of the valve on the measuring pipe assembly in the utility model;

[0028] Figure 5 This is a schematic diagram of the valve controller in the utility model;

[0029] Figure 6 It is a schematic diagram of the ultrasonic water meter measuring tube assembly in the utility model;

[0030] Figure 7 It is a schematic diagram of the metering module in the utility model;

[0031] Figure 8 and Fig. 9 It is a schematic diagram of the communication module in the utility model;

[0032] Fig.10 It is a schematic diagram of the operation of replacing the battery in the utility model. DETAILED DESCRIPTION

[0033] Embodiment 1, as Figure 1 and Figure 2 As shown, a split waterproof ultrasonic water meter includes an ultrasonic water meter measuring tube assembly 1, a metering module 2 and a communication module 3. The metering module 2 is installed on the ultrasonic water meter measuring tube assembly 1, and the communication module 3 is fixed on the metering module 2. The metering module 2 is used to process the ultrasonic signal generated by the ultrasonic water meter measuring tube assembly 1, calculate, store and display the flow rate and flow information of water passing through the ultrasonic water meter measuring tube assembly 1 through a liquid crystal screen; the communication module 3 is used to read the flow rate and flow information stored in the metering module 2, and transmit the information to the management platform through wired transmission or wireless transmission.

[0034] The metering module 2 is provided with a 1# communication port 201, such as Figure 3 As shown, the communication module 3 is provided with a 2# communication port 301. After installation, the 1# communication port 201 is aligned with the 2# communication port 301. The communication module 3 reads the data in the metering module 2 through the communication port. The reading method can be infrared communication, Bluetooth communication, NFC communication or other communication methods.

[0035] The communication module 3 may transmit data to the management platform in a communication manner such as NB-IoT, LoRa, 4G, M-Bus, RS485 or others.

[0036] The ultrasonic water meter measuring tube assembly 1 may be provided with a valve or may not be provided with a valve.

[0037] like Figure 4 and Figure 5 As shown, if a valve 101 is installed on the ultrasonic water meter measuring tube assembly 1 , the communication module 3 includes a valve controller 302 , which can control the opening and closing of the valve 101 .

[0038] The metering module 2 is provided with a battery to provide power therefor.

[0039] The communication module 3 is provided with a battery to provide power therefor, and the battery can be replaced without damaging the structure of the communication module 3 .

[0040] like Figure 6As shown, the ultrasonic water meter measuring tube assembly 1 includes a measuring tube 102, an ultrasonic transducer 103, a sealing gasket 105, and a compression screw sleeve 106, wherein the lower thread 1061 of the compression screw sleeve 106 is tightened with the measuring tube 102 to fix the ultrasonic transducer 103 and compress the sealing gasket 105, and the upper thread 1062 of the compression screw sleeve 106 is used to fix the metering module 2, and the wire of the ultrasonic transducer 103 passes through the compression screw sleeve 106, and the potting glue 104 is injected into the internal cavity of the compression screw sleeve 106 to wrap the wire to ensure the waterproof performance of the ultrasonic transducer 103.

[0041] like Figure 7 As shown, the metering module 2 includes a bottom shell 203 and an upper shell 205. The bottom shell 203 is installed on the ultrasonic water meter measuring tube assembly 1. A 1# O-ring 5 is installed between the bottom shell 203 and the ultrasonic water meter measuring tube assembly 1. The nut 6 passes through the upper thread 1062 of the compression screw sleeve 106 and is tightened to compress the 1# O-ring 5 to achieve sealing.

[0042] The bottom shell 203 is provided with a sealing groove and a 1# sealing ring 204 is installed. The upper shell 205 and the bottom shell 203 are tightened by screws to compress the 1# sealing ring 204 to achieve sealing. The upper shell 205 and the bottom shell 203 form a closed space A. A module box 206 is provided in the closed space A. The circuit board 207 of the metering module 2 is placed in the module box 206. The module box 206 is open. Potting glue is injected into the module box 206 to wrap the circuit board 207, so as to ensure the waterproof performance of the metering module 2.

[0043] like Figure 8 and Fig. 9 As shown, the communication module 3 includes an upper cover 304 and a box body 309. The upper cover 304 and the box body 309 are tightened by screws to compress the 2# sealing ring 303. As a result, the upper cover 304 and the box body 309 form a closed space C. A communication circuit board 305 is placed in the closed space C. Potting glue is injected into the closed space C to wrap the communication circuit board 305, thereby ensuring the waterproof performance of the communication module 3.

[0044] The communication module 3 also includes a battery cover 307, on which a 2# O-ring 308 is installed. One side of the box body 309 is open, and the battery cover 307 is pressed into the opening on one side of the box body 309. By compressing the 3# O-ring 308, the box body 309 and the battery cover 307 form a closed space D, and the battery 306 is placed in the closed space D.

[0045] The enclosed space D is relatively independent from the enclosed space C. The battery 306 can be replaced by removing the battery cover 307 without affecting the sealing performance of the enclosed space C. Fig.10 shown.

[0046] 1. The basic metering function of ultrasonic water meters (including those with valves and those without valves) is separated into a functional module, namely the metering module. The metering module is independently powered by a battery to ensure that the battery is fully charged throughout the product life cycle and that its metering function does not fail.

[0047] 2. The remote communication function is treated as a separate functional module, namely the communication module. The communication module is independently powered by a battery. Even if the battery of the communication module is exhausted due to unforeseen problems, it will not affect the function of the aforementioned metering module. At the same time, the combination and disassembly of the communication module and the metering module must be simple and easy to maintain.

[0048] 3. The data transmission between the aforementioned metering module and the communication module preferably uses infrared communication, and can also use Bluetooth communication, NFC communication or other communication.

[0049] 4. Through potting, sealing and other structures, the waterproof performance of ultrasonic transducers, metering circuit boards, communication circuit boards, etc. is guaranteed, making them suitable for long-term humid and water-immersed environments.

[0050] 5. The battery of the communication module is designed to be independently replaceable. When the communication module is out of service, it can be continued to be used by simply replacing the battery.

[0051] The description of the present invention is given for the purpose of illustration and description, and is not intended to be exhaustive or to limit the present invention to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A split waterproof ultrasonic water meter, characterized in that: The invention comprises an ultrasonic water meter measuring tube assembly (1), a metering module (2) and a communication module (3), wherein the metering module (2) is mounted on the ultrasonic water meter measuring tube assembly (1), and the communication module (3) is fixed on the metering module (2); The metering module (2) is provided with a 1# communication port (201), and the communication module (3) is provided with a 2# communication port (301). After installation, the 1# communication port (201) and the 2# communication port (301) are aligned, and the communication module (3) reads data in the metering module (2) through the communication port.

2. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The ultrasonic water meter measuring tube assembly (1) comprises a measuring tube (102), an ultrasonic transducer (103), a sealing gasket (105), and a compression screw sleeve (106), wherein a lower thread (1061) of the compression screw sleeve (106) is screwed onto the measuring tube (102) to fix the ultrasonic transducer (103) and compress the sealing gasket (105), and an upper thread (1062) of the compression screw sleeve (106) is used to fix a metering module (2).

3. A split waterproof ultrasonic water meter as claimed in claim 2, characterized in that: The wire of the ultrasonic transducer (103) passes through the compression screw sleeve (106), and the potting glue (104) is injected into the inner cavity of the compression screw sleeve (106) to wrap the wire, so as to ensure the waterproof performance of the ultrasonic transducer (103).

4. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The metering module (2) comprises a bottom shell (203) and an upper shell (205); the bottom shell (203) is mounted on the ultrasonic water meter measuring tube assembly (1); a No. 1 O-ring (5) is mounted between the bottom shell (203) and the ultrasonic water meter measuring tube assembly (1); a nut (6) passes through the upper thread (106) 2 of the compression screw sleeve (106) and is tightened to compress the No. 1 O-ring (5) to achieve sealing.

5. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The bottom shell (203) is provided with a sealing groove and is installed with a No. 1 sealing ring (204); the upper shell (205) and the bottom shell (203) are sealed by tightening the No. 1 sealing ring (204) with screws, and the upper shell (205) and the bottom shell (203) form a closed space A.

6. A split waterproof ultrasonic water meter as claimed in claim 5, characterized in that: A module box (206) is provided in the enclosed space A. The circuit board (207) of the metering module (2) is placed in the module box (206). The module box (206) is open. Potting glue is injected into the module box (206) to wrap the circuit board (207), thereby ensuring the waterproof performance of the metering module (2).

7. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The communication module (3) comprises an upper cover (304) and a box body (309), wherein the upper cover (304) and the box body (309) are tightened by screws to compress a No. 2 sealing ring (303), and the upper cover (304) and the box body (309) form a closed space C.

8. A split waterproof ultrasonic water meter as claimed in claim 7, characterized in that: A communication circuit board (305) is placed in the enclosed space C, and potting glue is injected into the enclosed space C to wrap the communication circuit board (305), thereby ensuring the waterproof performance of the communication module (3).

9. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The communication module (3) further comprises a battery cover (307), on which a No. 2 O-ring (308) is mounted. One side of the box body (309) is open. The battery cover (307) is pressed into the opening on one side of the box body (309). By compressing the No. 3 O-ring (308), the box body (309) and the battery cover (307) form a closed space D, and the battery (306) is placed in the closed space D.

10. A split waterproof ultrasonic water meter as claimed in claim 1, characterized in that: The ultrasonic water meter measuring tube assembly (1) is provided with a valve (101), and the communication module (3) comprises a valve controller (302) for controlling the opening and closing of the valve (101).