Framework winding structure for control valve stator
The skeleton winding structure addresses wire crossing issues in control valve stators by using a wire management and lead groove system to isolate enameled wires, improving insulation and extending service life.
Patent Information
- Application Number
- CN202420004206.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing control valve stator structures cause friction damage to enameled wires due to crossing during routing, leading to reduced insulation performance and shortened service life.
A skeleton winding structure with a wire management groove and lead groove limits the routing of enameled wires, physically isolating them to prevent crossing and wear, and includes a limiting structure to maintain alignment.
The solution reduces friction and wear between enameled wires, enhancing insulation performance and extending the service life by preventing wire contact and facilitating convenient winding.
Smart Images

Figure CN222190452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electromagnetic coils, in particular to a skeleton winding structure for a control valve stator. Background Art
[0002] In the current control valve stator structure, the enameled wire is isolated when passing through the structure for limiting the routing of the enameled wire on the frame, so that the enameled wire is easily crossed when passing through the extended end of the frame for routing, resulting in friction damage to the enameled wire. The friction of the outer layer of the enameled wire will cause the insulation performance to decline, affecting the subsequent use, shortening the service life of the enameled wire, and reducing the safety during use. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a skeleton winding structure for a control valve stator in view of the current status of the prior art.
[0004] The technical solution adopted by the utility model to solve the above technical problems is:
[0005] A skeleton winding structure for a control valve stator comprises a skeleton, an upper end plate and a lower end plate are provided on the skeleton, and a derivative part is provided on the lower end plate; a winding terminal is externally connected to the derivative part, and the characteristic is that a winding structure is provided at the connection between the lower end plate and the derivative part to physically isolate the enameled wires and prevent them from crossing.
[0006] Preferably, the winding structure includes a wire management groove that limits the routing of the coil head end and a lead groove that limits the routing of the coil end end; the wire management groove is structured to extend from the end point of the coil outside the skeleton to the upper end surface of the derivative part; the lead groove is structured to extend from the end point of the coil outside the skeleton to the lower end surface of the derivative part.
[0007] Preferably, a limiting structure is provided on the outer end surface of the derivative portion.
[0008] Compared with the prior art, the advantages of the utility model are: through the designed winding structure, the enameled wire is limited after passing through the winding structure, the enameled wire is physically cross-isolated, the winding is convenient, the inner and outer wires do not contact, and the wear between the enameled wires is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of the utility model;
[0010] Figure 2 This is a schematic diagram of the cable management trough structure of the utility model;
[0011] Figure 3 It is a schematic diagram of the wire guide groove structure of the utility model.
[0012] Figure numerals: 1. frame; 2. upper end plate; 3. lower end plate; 4. derivative part; 4-1. winding terminal; 4-2. limiting structure; 5. winding structure; 5-1. wire management groove; 5-2. lead groove; 6. waterproof structure. DETAILED DESCRIPTION
[0013] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0014] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back... are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0015] Moreover, some of the above-mentioned terms may be used to express other meanings besides indicating orientation or positional relationships. For example, the term "on" may also be used to indicate a certain dependency or connection relationship in certain circumstances. A person skilled in the art may understand the specific meanings of these terms in the present utility model according to the specific circumstances.
[0016] In addition, the terms "install", "set", "provided with", "connect", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. The connection methods involved in this article are prior arts, without any improvement, and are all common knowledge of those skilled in the art. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0017] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0018] like Figures 1 to 3 As shown, the utility model provides
[0019] A skeleton winding structure for a control valve stator comprises a skeleton 1, an upper end plate 2 and a lower end plate 3 are provided on the skeleton 1, a derivative part 4 is provided on the lower end plate 3, a winding terminal 4-1 is externally connected to the derivative part 4, and the characteristic is that a winding structure 5 for physically isolating the enameled wires from crossing is provided at the connection between the lower end plate 3 and the derivative part 4, and the enameled wires are routed through the winding structure 5 provided on the derivative part 4 and then wound onto the winding terminal 4-1.
[0020] The winding structure includes a wire management groove 5-1 that limits the routing of the coil head end and a lead groove 5-2 that limits the routing of the coil end; the structure of the wire management groove 5-1 is formed by extending from the end point of the outer coil of the skeleton 1 to the upper end surface of the derivative part 4, and the enameled wire is routed through the wire management groove 5-1 arranged on the upper end surface of the derivative part 4, and then wound onto the winding terminal 4-1 arranged away from the wire management groove 5-1; the structure of the lead groove 5-2 is formed by extending from the end point of the outer coil of the skeleton 1 to the lower end surface of the derivative part 4, and the enameled wire is routed from the upper end of the wire management groove 5-1, and then routed through the lead groove 5-2 arranged on the lower end surface of the derivative part 4, and then wound onto the winding terminal 4-1 arranged close to the lead groove 5-2.
[0021] The outer end surface of the derivative part 4 is provided with a limiting structure 4-2, which is used to prevent the enameled wire from falling out of the lead groove 4-1 when passing through the lead groove 4-1. The lead groove 5-2 is bent at an appropriate angle on the inner side to prevent the enameled wire from being damaged when routing.
[0022] The upper end plate 2 and the lower end plate 3 are both provided with a waterproof structure 6; the waterproof structure 6 includes at least one waterproof rib; the structure of the waterproof rib is formed in a closed loop in a continuous and uninterrupted manner.
[0023] In the present embodiment:
[0024] When in use, the skeleton 1 will be set in the housing (not mentioned in the patent document, it is a conventional component). The waterproof structure 6 set on the outer side of the upper end plate 2 and the lower end plate 3 has a good waterproof and insulating effect on the skeleton 1 as a whole, thereby improving the service life of the enameled wire. One end of the enameled wire is routed through the wire management groove 5-1 set on the upper end surface of the derivative part 4, and then wound on the winding terminal 4-1 set away from the wire management groove 5-1; the other end of the enameled wire is routed from the upper end of the wire management groove 5-1, and then routed through the lead groove 5-2 set on the lower end surface of the derivative part 4, and then wound on the winding terminal 4-1 set near the lead groove 5-2.
[0025] By designing the winding structure 4, the enameled wire is limited after passing through the winding structure 4 when it is routed, and the enameled wire is physically cross-isolated, which facilitates winding, prevents the inner and outer wires from contacting, and reduces wear between the enameled wires.
[0026] In the present invention, the coil, enameled wire and housing are conventional components and will not be described in detail or illustrated in the drawings.
[0027] In the description of this specification, reference is made to the terms "one embodiment", "some embodiments", "examples", "specific examples", etc.
[0028] The description of "example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0029] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, and bonding in the prior art, which will not be described in detail here.
[0030] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, various changes and variations can be made in the specific implementation methods and application scopes based on the ideas of the present invention. The content of this specification should not be understood as a limitation on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A skeleton winding structure for a control valve stator, comprising a skeleton (1), an upper end plate (2) and a lower end plate (3) being provided on the skeleton (1), a derivative part (4) being provided on the lower end plate (3); the derivative part (4) being externally connected with a winding terminal (4-1), characterized in that: A winding structure (5) for physically isolating the enameled wires from crossing is provided at the connection between the lower end plate (3) and the derivative portion (4).
2. The skeleton winding structure for a control valve stator according to claim 1, characterized in that: The winding structure comprises a wire management groove (5-1) for limiting the routing of the coil head end and a wire guide groove (5-2) for limiting the routing of the coil tail end; the wire management groove (5-1) is formed by extending from the end point of the outer coil of the frame (1) to the upper end surface of the derivative part (4); the wire guide groove (5-2) is formed by extending from the end point of the outer coil of the frame (1) to the lower end surface of the derivative part (4).
3. The skeleton winding structure for a control valve stator according to claim 1, characterized in that: The outer end surface of the derivative portion (4) is provided with a limiting structure (4-2).
