Electricity taking structure for electric power track and electric device
Through ultrasonic welding technology, the elastic contacts are fixedly installed in the power track power supply structure, which solves the problems of high cost and low efficiency in the existing technology, realizes stable electrical connections and efficient power transmission, and simplifies the installation process.
Patent Information
- Application Number
- CN202420956937.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing power rail power extraction structure is integrated injection molding, resulting in high cost and low efficiency, and the conductive metal sheet is easily stuck and cannot effectively contact the power extraction.
Ultrasonic welding technology is used to weld the metal touch to the plug tongue, and the elastic contacts are installed simply and efficiently, ensuring a stable connection, and through design optimization of elastic contacts such as U-shaped or bow-shaped electrical terminals and multiple sets of misaligned settings. Improve contact reliability and efficiency.
Reduces production costs and improves manufacturing efficiency, ensures stable electrical connections, reduces the risk of poor contact, improves the efficiency of power transmission, and simplifies the installation process.
Smart Images

Figure CN222191185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric track, in particular to a power taking structure and an electric device used for the electric track. Background Art
[0002] At present, the general power plug is placed on the injection mold and then the plastic and the conductive metal sheet are injection molded as a whole. The above manufacturing method leads to high cost and low efficiency, and the conductive metal sheet will be stuck, making it impossible to access the power.
[0003] Chinese patent document No. CN105048156A disclosed a plug-in mobile socket in 2015, which specifically disclosed a shell, a power supply unit and a plug-in. The power supply unit is arranged in the shell, the plug-in is connected to the shell and electrically connected to the power supply unit, and at least two elastic conductor contacts are arranged on the plug-in. When the socket is used, the plug-in is inserted into the power rail, and the elastic conductor contacts contact the live wire, the ground wire and the neutral wire in the power rail to draw electricity. The above-mentioned patent document still has the defects described above. The plug-in and the shell are integrally injection molded, resulting in high cost and low efficiency.
[0004] Therefore, further improvement is needed. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a power supply structure and an electrical device for a power rail to overcome the shortcomings of the prior art, and to achieve metal contact welding on the plug tongue through ultrasonic welding, which has a simple process and high efficiency.
[0006] A power supply structure for a power rail designed for this purpose includes an insertion tongue and an elastic contact piece, wherein the insertion tongue includes a front cover plate and a rear cover plate, and the elastic contact piece is installed between the front cover plate and the rear cover plate, and the front cover plate and the rear cover plate are fixedly connected by ultrasonic welding.
[0007] One end of the elastic contact piece is provided with an electrical connection end, and the electrical connection end protrudes outward.
[0008] The power connection end is in a U shape or a bow shape.
[0009] The front cover plate and the rear cover plate are provided with openings for installing the power connection terminal, and the power connection terminal can be elastically positioned on the openings.
[0010] An installation cavity for installing the elastic contact piece is formed between the front cover plate and the rear cover plate.
[0011] There are a plurality of elastic contact pieces, and the plurality of elastic contact pieces are staggeredly arranged on the plug tongue.
[0012] The elastic contact pieces are provided with at least two groups, and the at least two groups of elastic contact pieces are respectively arranged on the two side surfaces of the inserting tongue and are arranged symmetrically front to back.
[0013] The inserting tongue is provided with an elastic buckle, and the inserting tongue is inserted and fixed in the power rail through the elastic buckle.
[0014] The other end of the elastic contact piece is provided with a connecting end; the elastic contact piece is an integrally formed structure.
[0015] An electrical component is provided with a slot matched with the power supply structure for the power track, and the electrical component includes a track socket, a USB charger, a lighting lamp, a Bluetooth speaker, or a power adapter.
[0016] The above-mentioned embodiment is a power supply structure and an electrical device for a power rail, wherein the power supply structure for the power rail includes a plug tongue and an elastic contact piece, the plug tongue includes a front cover plate and a rear cover plate, the elastic contact piece is installed between the front cover plate and the rear cover plate, and the front cover plate and the rear cover plate are fixedly connected by ultrasonic welding. Specifically, the elastic contact piece is fixedly installed between the front cover plate and the rear cover plate by ultrasonic welding, and the process is simple and efficient; after the front cover plate and the rear cover plate are matched, during the ultrasonic closing process, the contact between the front cover plate and the rear cover plate will generate friction heat and melt each other, which is convenient for the front cover plate and the rear cover plate to be welded; when the ultrasonic wave recedes, the front cover plate and the rear cover plate will be welded and fixed together, thereby ensuring the stable assembly between the front cover plate and the rear cover plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and the description thereof are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the power supply structure in the first embodiment of the utility model.
[0020] Figure 2 This is a schematic diagram of the power supply structure in another direction in the first embodiment of the utility model.
[0021] Figure 3 It is a cross-sectional view of the power extraction structure in the first embodiment of the utility model.
[0022] Figure 4 This is an exploded view of the power supply structure in the first embodiment of the utility model.
[0023] Figure 5 This is a schematic diagram of the power supply structure in the second embodiment of the present utility model.
[0024] Figure 6 This is a schematic diagram of the power supply structure in another direction in the second embodiment of the utility model. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0026] like Figure 1-Figure 4 As shown, a power supply structure and an electrical device for a power rail are provided. The power supply structure for the power rail includes a plug tongue 1 and an elastic contact piece 2. The plug tongue 1 includes a front cover plate 101 and a rear cover plate 102. The elastic contact piece 2 is installed between the front cover plate 101 and the rear cover plate 102. The front cover plate 101 and the rear cover plate 102 are fixedly connected by ultrasonic welding.
[0027] Specifically, the elastic contact piece 2 is fixedly installed between the front cover plate 101 and the rear cover plate 102 by ultrasonic welding, and the process is simple and efficient. After the front cover plate 101 and the rear cover plate 102 are matched, during the ultrasonic closing process, the contact between the front cover plate 101 and the rear cover plate 102 will generate friction heat and melt each other, which is convenient for welding between the front cover plate 101 and the rear cover plate 102. When the ultrasonic wave recedes, the front cover plate 101 and the rear cover plate 102 will be welded and fixed together, thereby ensuring the stable assembly between the front cover plate 101 and the rear cover plate 102.
[0028] Further, if Figure 1-Figure 3 As shown, one end of the elastic contact piece 2 is provided with an electrical connection terminal 201, and the electrical connection terminal 201 protrudes outward.
[0029] Specifically, the outer protruding design of the power connection terminal 201 makes it easier and more stable to contact the corresponding electrical conductor in the power track. Such a design helps to provide a stable electrical connection and reduce the risk of poor contact; it can increase the surface area of the power connection terminal in contact with the conductive copper tube in the power track, thereby reducing contact resistance and improving power transmission efficiency; the protruding power connection terminal 201 can be easily and quickly connected.
[0030] Further, if Figure 3 and Figure 4 As shown, the power connection terminal 201 is in a U-shape or a bow-shape.
[0031] Specifically, the U-shaped or bow-shaped design allows the power connection terminal 201 to have a certain degree of elasticity and can be adaptively adjusted when inserted into or abutted against the power rail, thereby ensuring better contact with the conductive copper tube in the power rail and stable power transmission.
[0032] Further, if Figure 1 , Figure 2 and Figure 4 As shown, the front cover plate 101 and the rear cover plate 102 are provided with openings 103 for mounting the power connection terminal 201 , and the power connection terminal 201 can be elastically positioned on the openings 103 .
[0033] Specifically, the power terminal 201 can be installed on the opening 103 by elastic positioning, which makes the assembly process simpler and faster. The opening 103 provides stable physical support for the power terminal 201, which helps to ensure accurate alignment and stable contact of the power terminal when inserted into the power track, reducing power loss and potential failures caused by poor contact.
[0034] Further, if Figure 3 As shown, a mounting cavity 104 for mounting the elastic contact piece 2 is formed between the front cover plate 101 and the rear cover plate 102 .
[0035] Specifically, the design of the mounting cavity 104 can help ensure that the elastic contact piece 2 is in the correct position and angle, reduce electrical contact resistance, and improve power transmission efficiency; at the same time, it also helps to maintain good alignment between the power terminal 201 and the power track, avoid poor contact and prevent the contact piece from being directly impacted or damaged by the outside during use.
[0036] Further, if Figure 1-Figure 4 As shown, a plurality of elastic contact pieces 2 are provided, and the plurality of elastic contact pieces 2 are staggeredly arranged on the inserting tongue 1 .
[0037] Specifically, the elastic contact piece 2 includes a live wire elastic contact piece, a neutral wire elastic contact piece and a ground wire elastic contact piece. When the elastic contact piece 2 is plugged into the power track, the live wire elastic contact piece, the neutral wire elastic contact piece and the ground wire elastic contact piece contact the conductive copper tube in the power track to obtain electricity. The power connection terminals 201 on the live wire elastic contact piece and the neutral wire elastic contact piece are located on the front cover plate 101 and are arranged in a high and low staggered manner; the power connection terminal 201 on the neutral wire elastic contact piece is located on the rear cover plate 102, which greatly reduces the risk of electrical failures, such as short circuit problems.
[0038] Furthermore, an elastic buckle 105 is provided on the plug tongue 1 , and the plug tongue 1 is inserted and fixed in the power rail through the elastic buckle 105 .
[0039] Specifically, in order to facilitate the installation and fixation of the plug tongue 1 in the power rail, the elastic buckle 105 is designed to reduce the problem of the plug tongue 1 falling off due to vibration or external impact.
[0040] Further, if Figure 4 As shown, the other end of the elastic contact piece 2 is provided with a connecting end 202; the elastic contact piece 2 is an integrally formed structure.
[0041] Specifically, the elastic contact piece 2 is convenient for being electrically connected to an electrical device through the design of the connection end 202; the use of the one-piece molding technology can simplify the production process, reduce the manufacturing steps and the required materials, and thus reduce the production cost.
[0042] An electrical component is provided with a slot matched with the power taking structure for the power track, and the electrical component comprises a track socket, a USB charger, a lighting lamp, a Bluetooth speaker, or a power adapter.
[0043] Specifically, the electrical device cooperates with the plug tongue 1 so that the plug tongue 1 supplies power to the electrical device. In addition to the electrical appliances described above, the electrical device can also be other electrical devices, which are not listed here one by one and have multiple uses and application scenarios.
[0044] The second embodiment, as Figure 5 and Figure 6 As shown, the power supply structure and electrical device for the power rail are different from the first embodiment in that at least two groups of elastic contact pieces 2 are provided, and the at least two groups of elastic contact pieces 2 are respectively arranged on the two side surfaces of the plug tongue 1 and are symmetrically arranged front to back.
[0045] Specifically, at least two groups of elastic contact pieces 2 are convenient for users to use. Users can use them directly after inserting them into the power rail without distinguishing the matching relationship between the plug tongue 1 and the power rail, which greatly simplifies the installation process and reduces the possibility of installation errors.
[0046] Other parts not described are the same as those in the first embodiment.
[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0049] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0051] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0052] It should also be understood that when explaining the connection relationship or positional relationship of elements, although not explicitly described, the connection relationship and positional relationship are interpreted as including an error range, which should be within the acceptable deviation range of a specific value determined by those skilled in the art. For example, "approximately", "approximately" or "substantially" may mean within one or more standard deviations, which are not limited here.
[0053] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0054] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A power supply structure for a power rail, Features: The invention comprises an inserting tongue (1) and an elastic contact piece (2), wherein the inserting tongue (1) comprises a front cover plate (101) and a rear cover plate (102), the elastic contact piece (2) is installed between the front cover plate (101) and the rear cover plate (102), and the front cover plate (101) and the rear cover plate (102) are fixedly connected by ultrasonic welding.
2. The power supply structure for the power rail according to claim 1, Features: One end of the elastic contact piece (2) is provided with an electrical connection end (201), and the electrical connection end (201) protrudes outwards.
3. According to the power supply structure for the power rail of claim 2, Features: The power connection end (201) is in a U-shape or a bow-shape.
4. According to claim 2, the power supply structure for the power rail, Features: The front cover plate (101) and the rear cover plate (102) are provided with openings (103) for mounting the power connection terminal (201), and the power connection terminal (201) can be elastically positioned on the openings (103).
5. The power supply structure for the power rail according to claim 1, Features: A mounting cavity (104) for mounting the elastic contact sheet (2) is formed between the front cover plate (101) and the rear cover plate (102).
6. The power supply structure for the power rail according to claim 1, Features: A plurality of the elastic contact pieces (2) are provided, and the plurality of the elastic contact pieces (2) are staggeredly arranged on the inserting tongue (1).
7. The power supply structure for the power rail according to claim 1, Features: At least two groups of the elastic contact sheets (2) are provided, and the at least two groups of the elastic contact sheets (2) are respectively arranged on the two side surfaces of the inserting tongue (1) and are arranged symmetrically front to back.
8. The power supply structure for the power rail according to claim 1, Features: An elastic buckle (105) is provided on the inserting tongue (1), and the inserting tongue (1) is inserted and fixed in the power rail via the elastic buckle (105).
9. The power supply structure for the power rail according to claim 1, Features: The other end of the elastic contact piece (2) is provided with a connecting end (202); the elastic contact piece (2) is an integrally formed structure.
10. An electrical device, Features: The electrical device is provided with a slot that cooperates with the power supply structure for the power track according to any one of claims 1 to 9, and the electrical device includes a track socket, or a USB charger, or a lighting lamp, or a Bluetooth speaker, or a power adapter.
