Substrate tool for LED light source chip mounter
By designing horizontal and vertical clamping structures in the LED light source patch machine, the precise positioning and compression of the PCB board is achieved, which solves the problem of mounting instability caused by fast patch speed during the mounting process, and improves the mounting quality and automation level.
Patent Information
- Application Number
- CN202420388932.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the installation process of existing LED light source patch machines, due to the fast patch speed, the LED light source patch generates downward force, affecting the mounting quality, and the PCB board floats when the nozzle is reset, resulting in unstable mounting. .
A substrate tooling for LED light source patch machine is designed, including a horizontal clamping structure and a longitudinal clamping structure. The precise positioning and compression of the PCB board is achieved through moving components and positioning plates to ensure stable positioning of the LED light source during the mounting process. .
It improves the automation level of LED light source patch machine, ensures stable positioning and compression of PCB board, and improves mounting quality and consistency.
Smart Images

Figure CN222192698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED light source mounting machines, in particular to a substrate tooling for LED light source mounting machines. Background Art
[0002] SMT machine: also known as "mounting machine" or "surface mounting system". When the existing SMT machine mounts LED light sources, the positions of the corresponding patches on the PCB board will be coated with adhesive and solder paste. During mounting, the PCB board moves to the mounting station with the transmission device, and the mounting station positions the PCB board through the positioning block. Then, several suction nozzles on the SMT machine first move to the LED light source patch, and the vacuum equipment connected to the suction nozzles is operated to generate negative pressure at the suction nozzles to adsorb the LED light source patches. Then, multiple suction nozzles move to the top of the PCB board, and at this time, the vacuum nozzles are closed, and the blowing program is run at the same time, the LED light source patches are placed at the corresponding positions on the PCB board, and the above process is repeated to complete the mounting of the LED light source patches on the PCB board.
[0003] However, in the above-mentioned patch process, due to the high speed of patch, the patch machine will generate downward force on the LED light source patch, so that the LED light source patch quickly contacts with the adhesive and solder paste, and then the nozzle is reset to continue the next patch process. When the nozzle is reset, it will drive the PCB board to float upward, but the fast production cycle will cause the nozzle to drive the LED light source patch to move above the PCB board before the PCB board falls into place, affecting the normal progress and quality of the placement. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by this patent application is how to provide a substrate tooling for an LED light source placement machine that can position a PCB board and press the positioned PCB board with a high degree of automation.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A substrate tooling for an LED light source mounting machine, comprising a tooling bottom plate,
[0007] The tooling bottom plate is provided with a transverse clamping structure and a longitudinal clamping structure;
[0008] The transverse clamping structure comprises two transverse bottom plates, and the ends of the two transverse bottom plates facing each other are vertically fixed with transverse positioning plates, and the tooling bottom plate is installed with a transverse moving component for driving the two transverse bottom plates to move closer to or away from each other;
[0009] The longitudinal clamping structure comprises two longitudinal bottom plates, the ends of the two longitudinal bottom plates facing each other are vertically fixed with longitudinal positioning plates, and the tooling bottom plate is installed with a longitudinal moving component for driving the two longitudinal bottom plates to move closer to or away from each other;
[0010] It also includes a pressing component for pressing the PCB board.
[0011] In this way, according to the size of the PCB board, the lateral bottom plate is moved by the lateral moving component, and the longitudinal bottom plate is moved by the longitudinal moving component, and then the positions of the lateral positioning plate and the longitudinal positioning plate are adjusted to achieve positioning for PCB boards of different sizes. After the positioning is completed, the clamping component clamps the edge of the PCB board, and then the LED light source mounting operation can be performed on the PCB board through the mounting machine.
[0012] The substrate tooling of the present application is set for a rectangular PCB board.
[0013] The lateral movement assembly includes two lateral grooves provided on the tooling bottom plate, lateral screws are installed in the lateral grooves through bearings, one of the lateral screws passes through the tooling bottom plate and is fixed with a lateral knob outward, a lateral connecting block is threadedly connected to the lateral screw, the upper end of the lateral connecting block is fixedly connected to the lateral bottom plate, the lateral bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the lateral connecting block is fixedly connected to two lateral racks through a lateral connecting plate;
[0014] A rotating shaft is fixedly mounted downwardly on the tooling bottom plate, a transverse gear is mounted on the rotating shaft via a bearing, and the transverse racks are arranged on both sides of the transverse gear and the transverse racks are meshed with the transverse gear.
[0015] The longitudinal moving assembly includes two longitudinal grooves provided on the tooling bottom plate, longitudinal screws are installed in the longitudinal grooves through bearings, one of the longitudinal screws passes through the tooling bottom plate and is fixed with a longitudinal knob outward, a longitudinal connecting block is threadedly connected to the longitudinal screw, the upper end of the longitudinal connecting block is fixedly connected to the longitudinal bottom plate, the longitudinal bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the longitudinal connecting block is fixedly connected to two longitudinal racks through the longitudinal connecting plate;
[0016] A longitudinal gear is installed on the rotating shaft through a bearing. The longitudinal gear is arranged below the transverse gear at intervals. The longitudinal racks are arranged on both sides of the longitudinal gear and the longitudinal racks are meshed with the longitudinal gear.
[0017] Wherein, the clamping assemblies are provided with four and are respectively installed on the transverse bottom plate and the longitudinal bottom plate;
[0018] The clamping assembly comprises a clamping plate, the clamping plate is fixedly connected with a clamping arm, the transverse bottom plate and the longitudinal bottom plate are both fixedly mounted with upright posts, the upper ends of the upright posts are hinged to the cylinder body of the clamping cylinder, and the cylinder rod of the clamping cylinder is hinged to an end of the clamping arm away from the clamping plate;
[0019] The pressure arm is fixedly mounted with a support arm downwards, the support arm is hinged to the connecting arm, and the connecting arm is fixedly connected to the corresponding transverse positioning plate or longitudinal positioning plate.
[0020] Among them, the pressing end of the pressing plate is fixed with a rubber block
[0021] In summary, the substrate tooling for the LED light source placement machine has the advantages of being able to position the PCB board and press the positioned PCB board, and having a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model is a schematic structural diagram of a substrate tooling for an LED light source placement machine.
[0023] Figure 2 for Figure 1 Another schematic diagram.
[0024] Figure 3 for Figure 2 Enlarged schematic diagram at point A in the middle.
[0025] Figure 4 for Figure 1 A partial enlarged schematic diagram of the structure of the lateral clamping structure.
[0026] Figure 5 for Figure 4 Schematic diagram of another orientation.
[0027] Figure 6 for Figure 4 Schematic diagram of the state in which the cylinder rod of the middle clamping cylinder is extended.
[0028] Figure 7 for Figure 6 Another schematic diagram. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings. In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "upper, lower" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0030] like Figure 1-7 As shown, a substrate tooling for an LED light source mounting machine includes a tooling bottom plate 1,
[0031] The tooling bottom plate is provided with a transverse clamping structure and a longitudinal clamping structure;
[0032] The transverse clamping structure comprises two transverse bottom plates 2, and transverse positioning plates 3 are vertically fixedly installed at the opposite ends of the two transverse bottom plates. A transverse moving component for driving the two transverse bottom plates to move closer to or away from each other is installed on the tooling bottom plate;
[0033] The longitudinal clamping structure comprises two longitudinal bottom plates 4, and longitudinal positioning plates 5 are vertically fixedly installed at the opposite ends of the two longitudinal bottom plates. A longitudinal moving component for driving the two longitudinal bottom plates to move closer to or away from each other is installed on the tooling bottom plate;
[0034] It also includes a pressing component for pressing the PCB board.
[0035] In this way, according to the size of the PCB board, the lateral bottom plate is moved by the lateral moving component, and the longitudinal bottom plate is moved by the longitudinal moving component, and then the positions of the lateral positioning plate and the longitudinal positioning plate are adjusted to achieve positioning for PCB boards of different sizes. After the positioning is completed, the clamping component clamps the edge of the PCB board, and then the LED light source mounting operation can be performed on the PCB board through the mounting machine.
[0036] The substrate tooling of the present application is set for a rectangular PCB board.
[0037] During implementation, the lateral movement assembly includes two lateral grooves provided on the tooling bottom plate, lateral screws 6 are installed in the lateral grooves through bearings, one of the lateral screws passes through the tooling bottom plate and is fixed with a lateral knob 7 outwardly, a lateral connecting block is threadedly connected to the lateral screw, the upper end of the lateral connecting block is fixedly connected to the lateral bottom plate, the lateral bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the lateral connecting block is fixedly connected to two lateral racks 9 through a lateral connecting plate 8;
[0038] A rotating shaft 10 is fixedly mounted downwardly on the tooling bottom plate, and a transverse gear 11 is mounted on the rotating shaft via a bearing. The transverse racks are arranged on both sides of the transverse gear and the transverse racks are meshed with the transverse gear.
[0039] In this way, when adjusting the position between the two transverse positioning plates, the transverse knob is turned to drive the transverse screw connected to the transverse knob to rotate, and through the transmission of the transverse rack and the transverse gear, the synchronous rotation of the other transverse screw is achieved, thereby achieving the synchronous adjustment of the position of the two transverse positioning plates.
[0040] During implementation, the longitudinal moving assembly includes two longitudinal grooves opened on the tooling bottom plate, longitudinal screws 12 are installed in the longitudinal grooves through bearings, one of the longitudinal screws passes through the tooling bottom plate and is fixed with a longitudinal knob 13 outwardly, a longitudinal connecting block is threadedly connected to the longitudinal screw, the upper end of the longitudinal connecting block is fixedly connected to the longitudinal bottom plate, the longitudinal bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the longitudinal connecting block is fixedly connected to two longitudinal racks 15 through a longitudinal connecting plate 14;
[0041] A longitudinal gear 16 is mounted on the rotating shaft via a bearing. The longitudinal gear is arranged below the transverse gear at intervals. The longitudinal racks are arranged on both sides of the longitudinal gear and mesh with the longitudinal gear.
[0042] In this way, when adjusting the position between the two longitudinal positioning plates, the longitudinal knob is turned to drive the longitudinal screw connected to the longitudinal knob to rotate, and through the transmission of the longitudinal rack and the longitudinal gear, the other longitudinal screw is driven to rotate synchronously, thereby achieving the synchronous adjustment of the position of the two longitudinal positioning plates.
[0043] During implementation, the clamping assemblies are provided with four and are respectively installed on the transverse bottom plate and the longitudinal bottom plate;
[0044] The clamping assembly includes a clamping plate 17, to which a clamping arm 18 is fixedly connected, and columns 19 are fixedly mounted on the transverse bottom plate and the longitudinal bottom plate, the upper ends of the columns are hinged to the cylinder body of a clamping cylinder 20, and the cylinder rod of the clamping cylinder is hinged to an end of the clamping arm away from the clamping plate;
[0045] The pressure arm is fixedly mounted with a support arm 21 downwardly, the support arm is hinged to a connecting arm 22, and the connecting arm is fixedly connected to a corresponding transverse positioning plate or a longitudinal positioning plate.
[0046] In this way, after the PCB board is positioned, the cylinder rod of the clamping cylinder contracts, which in turn drives the clamping arm connected to the cylinder rod to rotate, and the clamping arm rotates around the hinge position between the support arm and the connecting arm, which in turn drives the pressing plate to rotate downward, thereby achieving the clamping of the PCB board. After the patch is completed, the cylinder rod of the clamping cylinder extends, driving the clamping arm to rotate in the opposite direction, and then driving the pressing plate to rotate in the opposite direction, thereby releasing the clamping of the PCB board.
[0047] During implementation, a rubber block (not shown) is fixed to the pressing end of the pressing plate, so that the PCB board 23 can be pressed better.
[0048] Finally, it should be noted that those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include these modifications and variations.
Claims
1. A substrate tooling for an LED light source mounting machine, comprising a tooling bottom plate, It is characterized in that The tooling bottom plate is provided with a transverse clamping structure and a longitudinal clamping structure; The transverse clamping structure comprises two transverse bottom plates, and the ends of the two transverse bottom plates facing each other are vertically fixed with transverse positioning plates, and the tooling bottom plate is installed with a transverse moving component for driving the two transverse bottom plates to move closer to or away from each other; The longitudinal clamping structure comprises two longitudinal bottom plates, the ends of the two longitudinal bottom plates facing each other are vertically fixed with longitudinal positioning plates, and the tooling bottom plate is installed with a longitudinal moving component for driving the two longitudinal bottom plates to move closer to or away from each other; It also includes a pressing component for pressing the PCB board.
2. A substrate tooling for an LED light source mounting machine according to claim 1, It is characterized in that The lateral movement assembly includes two lateral grooves provided on the tooling bottom plate, lateral screws are installed in the lateral grooves through bearings, one of the lateral screws passes through the tooling bottom plate and is fixed with a lateral knob outward, a lateral connecting block is threadedly connected to the lateral screw, the upper end of the lateral connecting block is fixedly connected to the lateral bottom plate, the lateral bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the lateral connecting block is fixedly connected to two lateral racks through a lateral connecting plate; A rotating shaft is fixedly mounted downwardly on the tooling bottom plate, a transverse gear is mounted on the rotating shaft via a bearing, and the transverse racks are arranged on both sides of the transverse gear and the transverse racks are meshed with the transverse gear.
3. A substrate tooling for an LED light source mounting machine according to claim 2, It is characterized in that The longitudinal moving assembly includes two longitudinal grooves opened on the tooling bottom plate, longitudinal screws are installed in the longitudinal grooves through bearings, one of the longitudinal screws passes through the tooling bottom plate and is fixed with a longitudinal knob outward, a longitudinal connecting block is threadedly connected to the longitudinal screw, the upper end of the longitudinal connecting block is fixedly connected to the longitudinal bottom plate, the longitudinal bottom plate is slidably fitted with the tooling bottom plate, and the lower end of the longitudinal connecting block is fixedly connected to two longitudinal racks through the longitudinal connecting plate; A longitudinal gear is installed on the rotating shaft through a bearing. The longitudinal gear is arranged below the transverse gear at intervals. The longitudinal racks are arranged on both sides of the longitudinal gear and the longitudinal racks are meshed with the longitudinal gear.
4. The substrate tooling for an LED light source mounter according to claim 1, It is characterized in that The clamping assemblies are provided in four pieces and are respectively installed on the transverse bottom plate and the longitudinal bottom plate; The clamping assembly comprises a clamping plate, the clamping plate is fixedly connected with a clamping arm, the transverse bottom plate and the longitudinal bottom plate are both fixedly mounted with upright posts, the upper ends of the upright posts are hinged to the cylinder body of the clamping cylinder, and the cylinder rod of the clamping cylinder is hinged to an end of the clamping arm away from the clamping plate; The pressure arm is fixedly mounted with a support arm downwards, the support arm is hinged to the connecting arm, and the connecting arm is fixedly connected to the corresponding transverse positioning plate or longitudinal positioning plate.
5. The substrate tooling for LED light source mounting machine according to claim 4, It is characterized in that A rubber block is fixed to the pressing end of the pressing plate.
Citation Information
Cited By
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