Tea fermentation pile turning and deblocking device
By designing a tea fermentation stack and deblocking device, using motors and gear systems to achieve rapid deblocking and impurity screening, the problems of traditional manual deblocking efficiency and difficulty in screening are solved, and the efficiency and quality of tea processing are improved.
Patent Information
- Application Number
- CN202420738859.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The unblocking of traditional tea fermentation piles mainly relies on manual operations, resulting in low efficiency and high labor costs. The existing devices cannot effectively screen out broken tea and impurities, reducing the efficiency of tea making.
A tea fermentation pile turning and deblocking device is designed, using components such as motors, decomposition shafts, gears, filters and sliders to realize rapid decomposition and impurity screening. The decomposition shafts and gears are driven by the motor to rotate, driving the main belt Wheels and secondary pulleys are combined with filters and sliders for rapid decomposition of tea and impurity screening.
It improves the efficiency of tea deblocking, reduces labor costs, enhances tea making efficiency, and improves the quality of tea.
Smart Images

Figure CN222193971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a tea fermentation pile turning and deblocking device. Background Art
[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea tree. It has aliases such as tea, tea, tea, and tea. The ingredients of tea include catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, which are good for health. Tea beverages made from tea leaves are one of the three major beverages in the world.
[0003] During the processing of tea, it needs to be processed by a variety of auxiliary equipment. Among them, the deblocking machine can deblock and separate the tea fermentation pile and break up the tea leaves. Therefore, the tea fermentation pile turning and deblocking machine is an indispensable auxiliary device in the tea processing process.
[0004] The existing patent (publication number: CN219660843U) discloses a tea fermentation pile turning and deblocking device, which relates to the field of tea processing technology. The tea fermentation pile turning and deblocking device comprises a box, a square column, a box door and a moving rotating mechanism. Two groups of circular plates are arranged inside the box and are distributed left and right. The circular plates are provided with discs, and the discs are provided with round thorns. The number of square columns is two groups and they are distributed up and down. The square columns are provided with square rods. The box door is arranged on the box, and the moving rotating mechanism is arranged on the box. The tea fermentation pile turning and deblocking device is convenient for inserting the round thorns into the tea fermentation pile and rotating it for deblocking, so that the deblocking efficiency of the tea fermentation pile is higher, and it is convenient to adjust the length of the round thorns and the distance between the two groups of discs according to the size of the tea fermentation pile, so that it can process tea fermentation piles of different sizes, enhance the mobility of the device, and also facilitate the unloading operation of the tea fermentation pile after deblocking. In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Traditionally, tea fermentation piles are mostly deblocked and separated by manual deblocking. Manual deblocking is not only slow, but also greatly increases labor costs, thereby greatly reducing work efficiency; 2. Tea fermentation piles will be mixed with broken tea and impurities after deblocking, and the existing tea fermentation pile deblocking device cannot screen out the broken tea and impurities, resulting in the need for subsequent operations, thereby greatly reducing tea making efficiency. Utility Model Content
[0005] The utility model aims to provide a tea fermentation pile turning and deblocking device to solve the problem in the above background technology that the traditional tea fermentation pile deblocking is mostly done manually, which is not only slow but also greatly increases the labor cost, thereby greatly reducing the work efficiency, and the existing tea fermentation pile deblocking device cannot screen out broken tea and impurities therein, resulting in the need for subsequent operations, thereby greatly reducing the tea making efficiency. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea fermentation pile turning and deblocking device, comprising a shell assembly, wherein two walls in the middle of the inner part of the shell assembly are respectively provided with a plurality of slots, two ends of the inner parts of several of the slots are provided with sliding rods, the outer parts of several of the sliding rods are provided with sliders, springs are provided on the outer parts of both ends of several of the sliders, a frame is provided between several of the sliders, a filter is provided inside the frame, two decomposition shafts are provided between the two inner top walls of the shell assembly through bearings, gears are provided at one end of the two decomposition shafts, a main pulley is provided at one end of the decomposition shaft, a connecting shaft is provided between the two inner bottom walls of the shell assembly through bearings, two cams are provided on the outer part of the connecting shaft, and a secondary pulley is provided at one end of the connecting shaft.
[0006] Further preferably, the housing assembly comprises a deblocking box, a collecting box is arranged at the inner bottom end of the deblocking box, a bracket is arranged at one side of the deblocking box, and a motor is arranged at the top end of the bracket.
[0007] Further preferably, the central axis of the motor and the central axis of the decomposed shaft are consistent.
[0008] Further preferably, the two gears are arranged to be meshingly connected.
[0009] Further preferably, the primary pulley and the secondary pulley are connected by a belt.
[0010] More preferably, the filter screen is configured as an inclined structure.
[0011] Further preferably, the inner dimension of the slot is consistent with the outer dimension of the slider.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, through the cooperation of the motor, the decomposition shaft and the gear, the tea fermentation pile turning and deblocking device can realize the rapid decomposition and dispersion of the block-shaped tea fermentation pile during use, thereby solving the problem of low work efficiency caused by manual deblocking, thereby greatly reducing the labor cost and improving the work efficiency.
[0014] The utility model discloses a tea fermentation pile turning and deblocking device, through the cooperation of the connecting shaft, the cam and the slider, the impurities and broken tea leaves inside the tea leaves after deblocking can be screened out during use, thereby solving the problem of subsequent processing caused by the presence of broken tea leaves and impurities inside the tea leaves, thereby greatly increasing the tea making efficiency and improving the quality of the tea leaves, thereby meeting the needs of turning and deblocking the tea fermentation pile. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the top view structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0018] Figure 4 It is a side structural schematic diagram of the utility model.
[0019] In the figure: 1. Shell assembly; 101. Block box; 102. Collecting box; 103. Bracket; 104. Motor; 2. Slot; 3. Slide bar; 4. Slider; 5. Spring; 6. Frame; 7. Filter; 8. Decomposition shaft; 9. Gear; 10. Main pulley; 11. Connecting shaft; 12. Cam; 13. Secondary pulley. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4 The utility model provides a technical solution: a tea fermentation pile turning and deblocking device, comprising a shell component 1, two walls in the middle of the inner part of the shell component 1 are respectively provided with a plurality of slots 2, two ends of the inner parts of the plurality of slots 2 are provided with slide bars 3, the outer parts of the plurality of slide bars 3 are provided with slide blocks 4, springs 5 are provided on the outer parts of both ends of the plurality of slide blocks 4, a frame 6 is provided between the plurality of slide blocks 4, a filter screen 7 is provided inside the frame 6, two decomposition shafts 8 are provided between the two walls at the inner top end of the shell component 1 through bearings, a gear 9 is provided at one end of the two decomposition shafts 8, a main pulley 10 is provided at one end of the decomposition shaft 8, a connecting shaft 11 is provided between the two walls at the inner bottom end of the shell component 1 through bearings, two cams 12 are provided on the outer part of the connecting shaft 11, and a secondary pulley 13 is provided at one end of the connecting shaft 11.
[0022] In this embodiment, Figure 1 As shown, the housing assembly 1 includes a deblocking box 101 , a collecting box 102 is disposed at the inner bottom of the deblocking box 101 , a bracket 103 is disposed on one side of the deblocking box 101 , and a motor 104 is disposed at the top of the bracket 103 .
[0023] In this embodiment, Figure 1 As shown, the central axis of the motor 104 is consistent with the central axis of the decomposition shaft 8, so that the block-shaped tea fermentation pile can be quickly decomposed and broken up, solving the problem of low work efficiency caused by manual decomposition, thereby greatly reducing labor costs and improving work efficiency.
[0024] In this embodiment, Figure 1 As shown, the two gears 9 are arranged to be meshed and connected, so as to realize the rapid deblocking of tea leaves and greatly improve the working efficiency of deblocking tea leaves, thereby meeting the requirements of turning over and deblocking tea fermentation piles.
[0025] In this embodiment, Figure 4 As shown, the main pulley 10 and the secondary pulley 13 are connected by a belt, which enables the screening of impurities and broken tea leaves inside the tea leaves after deblocking, and solves the problem of subsequent processing caused by broken tea leaves and impurities inside the tea leaves, thereby greatly increasing the tea making efficiency and improving the quality of the tea leaves.
[0026] In this embodiment, Figure 3 As shown, the filter screen 7 is configured as an inclined structure, which allows the tea leaves on the top of the filter screen 7 to slide smoothly from the discharge port into the interior of the storage box, thereby avoiding the problem of tea leaves piling up on the surface of the filter screen 7.
[0027] In this embodiment, Figure 2 As shown, the inner dimension of the slot 2 is consistent with the outer dimension of the slider 4, which increases the stability of the frame 6 during movement and avoids the frame 6 from getting stuck due to tilting during movement.
[0028] The use method and advantages of the utility model: When the tea fermentation pile turning and deblocking device is used, the working process is as follows:
[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, the deblocking box 101 is placed in the specified position, and then the motor 104 is started by the controller to work. The motor 104 drives the deblocking shaft 8 to rotate. Since the two gears 9 are set to be meshed, the two deblocking shafts 8 rotate in opposite directions under the cooperation of the gears 9. At the same time, the main pulley 10 drives the secondary pulley 13 and the connecting shaft 11 to rotate synchronously through the belt under the rotation of the deblocking shaft 8. The connecting shaft 11 drives the two cams 12 to rotate. At this time, the cam 12 collides with the bottom end of the frame 6, so that the frame 6 drives the filter screen 7 and the slider 4 to reciprocate on the surface of the slide rod 3 under the cooperation of the slot 2 and the spring 5. At this time, the tea fermentation pile to be deblocked is put into the deblocking box 101 through the feed port, and the tea fermentation pile is deblocked by the cooperation of the two decomposition shafts 8. The tea leaves are then decomposed and the tea leaves are then separated and sorted, and the tea leaves are then sorted and sorted.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A tea fermentation pile turning and de-blocking device, comprising a housing assembly (1), characterized in that: A plurality of slots (2) are respectively provided on the two middle walls of the inner part of the shell component (1), a plurality of sliding rods (3) are provided at both ends of the inner part of the slots (2), a plurality of sliding rods (3) are provided at the outside of the sliding rods (3), a plurality of springs (5) are provided at both ends of the sliding rods (4), a frame (6) is provided between the plurality of sliding rods (4), a filter (7) is provided inside the frame (6), two decomposition shafts (8) are provided between the two walls of the inner top end of the shell component (1) through bearings, a gear (9) is provided at one end of the two decomposition shafts (8), a main pulley (10) is provided at one end of the decomposition shaft (8), a connecting shaft (11) is provided between the two walls of the inner bottom end of the shell component (1) through bearings, two cams (12) are provided at the outside of the connecting shaft (11), and a secondary pulley (13) is provided at one end of the connecting shaft (11).
2. A tea fermentation pile turning and de-lumping device according to claim 1, characterized in that: The housing assembly (1) comprises a deblocking box (101), a collecting box (102) is provided at the inner bottom end of the deblocking box (101), a bracket (103) is provided on one side of the deblocking box (101), and a motor (104) is provided at the top end of the bracket (103).
3. A tea fermentation pile turning and de-lumping device according to claim 2, characterized in that: The central axis of the motor (104) is consistent with the central axis of the decomposition shaft (8).
4. The tea fermentation pile turning and de-lumping device according to claim 1, characterized in that: The two gears (9) are arranged in meshing connection.
5. The tea fermentation pile turning and de-lumping device according to claim 1, characterized in that: The primary pulley (10) and the secondary pulley (13) are connected via a belt.
6. The tea fermentation pile turning and de-lumping device according to claim 1, characterized in that: The filter screen (7) is configured as an inclined structure.
7. The tea fermentation pile turning and de-lumping device according to claim 1, characterized in that: The inner dimensions of the slot (2) are consistent with the outer dimensions of the slider (4).
Citation Information
Cited By
Tea leaf fermenting, turning and deblocking equipment
CN223799205U
