Resistance wet-type coating machine

By designing a resistive wet coating machine, using robots and temporary storage boxes to realize automatic coating and drying of resistor raw material trays, the problems of low efficiency and unstable quality of manual coating are solved, and production efficiency and product quality are improved.

CN222197570UActive Publication Date: 2024-12-20SHANTOU ZHENXIN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422867514.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2024-12-20
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the production of existing resistors, manual single disk coating efficiency is low, time-consuming, unstable quality, and high labor intensity. An automated resistance wet coating machine is needed to solve these problems.

Method used

A resistance wet coating machine is designed, including a feeding box, two robots, temporary storage box, recycling box, first paint bucket and second paint bucket, and the raw material tray is grasped by a robot for the first and second Sub-coat and dry it in the temporary storage box to realize an automated production process.

Benefits of technology

It reduces the intensity of labor, improves production efficiency, and ensures the stability of product quality and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of resistance coating machines, and particularly relates to a resistance wet type coating machine which comprises a feeding box, two manipulators, a temporary storage box, a material recycling box, a first coating barrel and a second coating barrel, the two manipulators are fixedly installed on the left side and the right side of the temporary storage box, and the feeding box is fixedly installed on one side of one manipulator; the material recycling box is fixedly installed on one side of the other mechanical arm, the first coating barrel and the second coating barrel are installed on the same sides of the two mechanical arms correspondingly, and a plurality of first supporting plates driven by first chains are rotationally assembled in the feeding box and the material recycling box correspondingly. Resistor raw material discs are fed through the feeding box, the raw material discs are grabbed by the mechanical arms and placed in the first coating barrel for coating, then the raw material discs are placed in the temporary storage box for airing, the aired resistor raw material discs are grabbed by the other mechanical arm and stretch into the second coating barrel for secondary coating, and then the resistor raw material discs are placed in the recycling box for discharging. The labor intensity of workers is reduced, the production efficiency is improved, and automatic production is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of resistor coating machines, and in particular relates to a resistor wet coating machine. Background Art

[0002] In the resistor production process, the resistor needs to be coated with resistor liquid. The existing resistor liquid coating packaging method is: manual single-disc coating. Coating a disk of products requires two manual cycles of coating, and after the first coating, it needs to be dried regularly before the second coating. This work is inefficient, time-consuming, and has unstable quality. The labor intensity of the operators is high. Therefore, a resistor wet coating machine is needed to solve the above problems. Summary of the invention

[0003] The purpose of the utility model is to provide a resistor wet coating machine, which loads resistor raw material discs through a loading box, and adjacent manipulators grab the raw material discs and place them in a first paint bucket for coating, and then place them in a temporary storage box for drying, and then another manipulator grabs the dried resistor raw material disc and extends it into a second paint bucket for a second coating, and then places it in a recycling box for unloading, thereby reducing manual labor intensity, improving production efficiency, and realizing automated production.

[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0005] A resistance wet coating machine comprises a feeding box, two manipulators, a temporary storage box, a recovery box, a first paint bucket and a second paint bucket, the two manipulators are fixedly mounted on the left and right sides of the temporary storage box, the feeding box is fixedly mounted on the side of one of the manipulators away from the temporary storage box, the recovery box is fixedly mounted on the side of the other manipulator away from the temporary storage box, the first paint bucket and the second paint bucket are respectively mounted on the same side of the two manipulators, the feeding box and the recovery box are both rotatably equipped with two symmetrically distributed first chains, the side walls of two adjacent first chains are fixedly provided with first support plates, the two adjacent first support plates are located in the same horizontal plane, and a storage component is provided in the temporary storage box.

[0006] The storage assembly includes four second chains symmetrically distributed and rotatably assembled in the temporary storage box, the side walls of the second chains are fixed with second support plates, the two second chains opposite to each other on the left and right rotate in opposite directions, and the two second chains adjacent to each other in the front and back rotate in opposite directions, a long board is fixed in the temporary storage box, and a moving part is provided on the upper side of the long board.

[0007] The moving part includes a screw rotatably assembled in the temporary storage box, a motor is installed on one side of the temporary storage box, the output shaft of the motor is drivingly connected to the screw, the long plate is provided with two through slots symmetrically distributed on the left and right, a square plate is slidably assembled inside the temporary storage box, two push plates matching the through slots are rotatably assembled on the upper side of the square plate, and two springs matching the push plates are fixedly arranged on the upper side of the square plate.

[0008] Two stoppers symmetrically distributed front and back are fixedly provided on the upper side of the long board.

[0009] A material storage box is fixedly provided on the front side of the first paint bucket and the second paint bucket.

[0010] The utility model loads the resistor raw material disc through a loading box, an adjacent manipulator grabs the raw material disc and places it in a first paint bucket for painting, and then places it in a temporary storage box for drying, and then another manipulator grabs the dried resistor raw material disc and extends it into a second paint bucket for a second coating, and then places it in a recycling box for unloading, thereby reducing manual labor intensity, improving production efficiency, and realizing automated production. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0012] Figure 1 This is a schematic diagram of the structure of a resistance wet coating machine embodiment of the utility model Figure 1 ;

[0013] Figure 2 This is a schematic diagram of the structure of a resistance wet coating machine embodiment of the utility model Figure 2 ;

[0014] Figure 3 It is a schematic cross-sectional structure diagram of a temporary storage box in an embodiment of a resistance wet coating machine of the utility model;

[0015] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0016] The main component symbols are described as follows:

[0017] A loading box 1, a robot 10, a temporary storage box 11, a recycling box 12, a first paint bucket 13, a second paint bucket 14, a first chain 15, a first support plate 16, a second chain 20, a second support plate 21, a long plate 22, a screw 25, a motor 26, a through slot 27, a square plate 28, a push plate 29, a spring 30, a block 31, and a storage box 32. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0019] like Figure 1-4 As shown, a resistance wet coating machine of the utility model comprises a loading box 1, two manipulators 10, a temporary storage box 11, a recovery box 12, a first paint bucket 13 and a second paint bucket 14, the two manipulators 10 are fixedly mounted on the left and right sides of the temporary storage box 11, the loading box 1 is fixedly mounted on the side of one of the manipulators 10 away from the temporary storage box 11, the recovery box 12 is fixedly mounted on the side of the other manipulator 10 away from the temporary storage box 11, the first paint bucket 13 and the second paint bucket 14 are respectively mounted on the same side of the two manipulators 10, the loading box 1 and the recovery box 12 are both rotatably equipped with two symmetrically distributed first chains 15, the side walls of the two adjacent first chains 15 are both fixedly provided with first support plates 16, the two adjacent first support plates 16 are located on the same horizontal plane, and a storage component is provided in the temporary storage box 11;

[0020] The utility model is equipped with a control panel to control various electrical components in the device to ensure the smooth operation of the device;

[0021] During the use of the utility model, the first chain 15 in the loading box 1 rotates, driving the resistor raw material disc placed on the upper side of the first drying support plate 16 to move upward. After the resistor raw material disc is transported to the upper side of the loading box 1, the adjacent manipulator 10 grabs the resistor raw material disc on the uppermost side of the loading box 1, and then extends the resistor raw material disc into the first coating bucket 13 for coating, and then puts the resistor raw material disc that has been coated for the first time into the temporary storage box 11 for drying. After the resistor liquid on the resistor raw material disc is dried, the temporary storage box 11 transports the resistor raw material disc to the uppermost side, and another adjacent manipulator 10 grabs it, extends the dried resistor raw material disc into the second coating bucket 14 for secondary coating, and then places the resistor raw material disc on the upper side of the drying first supporting plate 16 of the recovery box 12 for unloading, without the need for manual operation, thereby improving production efficiency and ensuring the quality of the products produced;

[0022] Furthermore, infrared liquid level sensors are installed in the first coating bucket 13 and the second coating bucket 14 to ensure the immersion depth of the resistor raw material plate and the coating quality of the resistor;

[0023] The utility model loads the resistor raw material disc through a loading box, an adjacent manipulator grabs the raw material disc and places it in a first paint bucket for painting, and then places it in a temporary storage box for drying, and then another manipulator grabs the dried resistor raw material disc and extends it into a second paint bucket for a second coating, and then places it in a recycling box for unloading, thereby reducing manual labor intensity, improving production efficiency, and realizing automated production.

[0024] The storage assembly includes four second chains 20 symmetrically distributed and rotatably assembled in the temporary storage box 11, and second support plates 21 are fixedly provided on the side walls of the second chains 20. The two second chains 20 opposite to each other rotate in opposite directions, and the two second chains 20 adjacent to each other rotate in opposite directions. A long plate 22 is fixedly provided in the temporary storage box 11, and a moving part is provided on the upper side of the long plate 22.

[0025] The moving part includes a screw rod 25 rotatably assembled in the temporary storage box 11, a motor 26 is installed on one side of the temporary storage box 11, and the output shaft of the motor 26 is connected to the screw rod 25 in a transmission manner. The long plate 22 is provided with two through slots 27 symmetrically distributed on the left and right sides. A square plate 28 is slidably assembled inside the temporary storage box 11, and two push plates 29 matching the through slots 27 are rotatably assembled on the upper side of the square plate 28, and two springs 30 matching the push plates 29 are fixed on the upper side of the square plate 28;

[0026] When the utility model is in use, after the manipulator 10 places the resistor raw material disc that has been coated for the first time on the upper side of the drying second support plate 21 on the front side of the storage box 11, the two second chains 20 relative to each other rotate in opposite directions synchronously to transport the resistor raw material disc on the upper side to the lower side of the temporary storage box 11. After the resistor raw material disc is placed on the long plate 22, the motor 26 drives the screw 25 to rotate, and the screw 25 drives the square plate 28 to move. The push plate 29 on the upper side of the square plate 28 pushes the resistor raw material disc to move to the rear side of the temporary storage box 11 under the elastic action of the spring 30. The second chain 20 on the rear side rotates, so that the two second support plates 21 abut against the lower side of the resistor raw material disc, driving the resistor raw material disc to move upward. After the resistor raw material disc moves to the upper side of the temporary storage box 11, it is grabbed by another manipulator 10, so as to carry out the second coating. The resistor raw material disc is dried in the temporary storage box 11 to ensure the smooth progress of the secondary coating.

[0027] Furthermore, the resistor raw material disc that has been coated for the first time is placed in the temporary storage box 11 in front of the dried resistor raw material disc to prevent resistor liquid from dripping on the upper side of the dried resistor raw material disc, thereby ensuring the production quality of the product.

[0028] Two stoppers 31 symmetrically distributed front and back are fixedly provided on the upper side of the long plate 22 to limit the movement of the resistor raw material plate and ensure the smooth operation of the device.

[0029] A material storage box 32 is fixedly provided at the front side of the first paint bucket 13 and the second paint bucket 14; the paint in the first paint bucket 13 and the second paint bucket 14 is automatically replenished to ensure continuous production.

[0030] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A resistance wet coating machine, comprising a loading box, two manipulators, a temporary storage box, a recycling box, a first coating bucket and a second coating bucket, characterized in that: The two manipulators are fixedly installed on the left and right sides of the temporary storage box, the loading box is fixedly installed on the side of one of the manipulators away from the temporary storage box, the recovery box is fixedly installed on the side of the other manipulator away from the temporary storage box, the first paint bucket and the second paint bucket are respectively installed on the same side of the two manipulators, the loading box and the recovery box are both rotatably equipped with two symmetrically distributed first chains, the side walls of two adjacent first chains are fixedly provided with first support plates, the two adjacent first support plates are located in the same horizontal plane, and a storage component is provided in the temporary storage box.

2. A resistance wet coating machine according to claim 1, characterized in that: The storage assembly includes four second chains symmetrically distributed and rotatably assembled in the temporary storage box, the side walls of the second chains are fixed with second support plates, the two second chains opposite to each other on the left and right rotate in opposite directions, and the two second chains adjacent to each other in the front and back rotate in opposite directions, a long board is fixed in the temporary storage box, and a moving part is provided on the upper side of the long board.

3. A resistance wet coating machine according to claim 2, characterized in that: The moving part includes a screw rotatably assembled in the temporary storage box, a motor is installed on one side of the temporary storage box, the output shaft of the motor is drivingly connected to the screw, the long plate is provided with two through slots symmetrically distributed on the left and right, a square plate is slidably assembled inside the temporary storage box, two push plates matching the through slots are rotatably assembled on the upper side of the square plate, and two springs matching the push plates are fixedly arranged on the upper side of the square plate.

4. A resistance wet coating machine according to claim 2, characterized in that: Two stoppers symmetrically distributed front and back are fixedly provided on the upper side of the long board.

5. The resistance wet coating machine according to claim 1, characterized in that: A material storage box is fixedly provided on the front side of the first paint bucket and the second paint bucket.