Feed impurity removing device

By using rotating magnetic blocks and inclined screen plates in the feed removal device, the problems of magnet blocking and fine metals in the prior art are solved, automatic removal and efficient separation of impurities are achieved, and the normal operation of the equipment and the product are ensured. quality.

CN222197898UActive Publication Date: 2024-12-20HAINAN WENCHANG YOUBAO FEED CO LTD
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Patent Information

Application Number
CN202420573935.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-20
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

After using the existing feed removal equipment for a period of time, more and more metal impurities are absorbed on the magnet, which can easily lead to blockage, require shutdown for cleaning, and it is difficult to effectively remove fine metals and light impurities.

Method used

A feed impurity removal device is designed, which uses rotating magnetic blocks to absorb metal impurities in the feed, and the impurities will automatically fall off after they lose their magnetic force through the design of the rotary drum. Combined with the inclined screen plate and the vibration mechanism to improve the separation efficiency of impurities. , and use a fan to remove light impurities.

Benefits of technology

It realizes automatic removal of metal impurities, avoids shutdown and cleansing, improves feed removal efficiency and product quality, and ensures the normal operation and operation safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222197898U_ABST
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Abstract

The utility model provides a feed impurity removing device which comprises a box body and a feed hopper, the feed hopper is arranged at the top of the box body, a channel is arranged at the bottom of the box body, the channel is connected with an inclined groove, a magnetic separation mechanism is arranged at the bottom of the inclined groove, and the magnetic separation mechanism comprises a rotary drum, a disc, a support, a magnetic block, a rack, a gear, a first motor, a scraping plate and a spring. The magnetic block is arranged in the rotary drum and connected to the discs on the two sides. The rack is arranged on the inner wall of the rotary drum and meshed with the gear. The gear is in driving connection with the first motor. The first motor is arranged on the side face of the disc. One end of the scraper is rotationally connected with the support, and the other end of the scraper abuts against the rotary drum. The metal impurities are attracted to the surface of the rotary drum by the magnetic blocks, the metal impurities are separated from the feed along with rotation of the rotary drum, and the metal impurities automatically fall off when rotating to the bottom of the rotary drum and lose magnetic force, so that automatic removal of the metal impurities is realized, and the problem that the machine needs to be stopped for cleaning is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of removing impurities, in particular to a feed impurity removing device. Background Art

[0002] Feed is generally animal food processed from soybean meal, corn, meat and bone meal, grains and other main raw materials. Some of the raw materials of feed come directly from the fields, and inevitably contain impurities such as soil, sand, branches and leaves. The finished feed is not allowed to have impurities. During the feed production process, the impurities in the feed need to be strictly removed. Common impurities in feed include sand, small stones, plastics, metal objects, glass shards, etc. The most harmful are small metal objects and glass shards in the feed. These impurities are mixed with feed. When feeding livestock, they may cause damage to the oral cavity and digestive tract of livestock, and even cause the death of livestock, resulting in economic losses; in addition, when metal objects, small stones, plastics and other impurities are mixed in the feed raw materials, if they are not removed in time, it will have an adverse effect on the subsequent production and processing equipment. For example, if a metal nail enters a high-speed mixer, it will cause the mixer shaft to get stuck or damaged, and sometimes even endanger the safety of the operator; in addition, rotten branches and leaves in the feed will breed bacteria and reduce the shelf life and product quality of the feed. In the prior art, feed cleaning equipment mainly relies on sieves and magnets to screen out and remove impurities. The main problem is that the fine metal in the feed is generally attracted by the attraction of electromagnets or permanent magnets. However, the impurities attracted by the electromagnets or permanent magnets are increasing. After a period of use, the machine needs to be stopped for cleaning. Otherwise, more and more metal impurities may be attracted by the magnets, causing problems such as blocking the circulation of feed. Utility Model Content

[0003] In view of this, the utility model proposes a feed impurity removal device, which utilizes magnetic blocks to absorb metal impurities mixed in the feed. The metal impurities are separated from the feed as the drum rotates. When they rotate to the bottom of the drum, they lose magnetic force and automatically fall off, thereby achieving automatic removal of metal impurities and avoiding the problem of having to stop the machine for cleaning.

[0004] The technical solution of the utility model is achieved in this way:

[0005] A feed impurity removal device comprises a box body and a feed hopper, wherein the feed hopper is arranged at the top of the box body, the bottom of the box body is provided with a channel, the channel is connected with an inclined slot, the bottom of the inclined slot is provided with a magnetic separation mechanism, the magnetic separation mechanism comprises a rotating drum, a disc, a bracket, a magnetic block, a rack, a gear, a first motor, a scraper and a spring, the rotating drum is arranged at the bottom of the inclined slot, the two sides of the rotating drum are slidably connected with the disc, the disc is arranged on the bracket, the magnetic block is arranged in the rotating drum and connected to the discs on both sides, the rack is arranged on the inner wall of the rotating drum and meshes with the gear, the gear is driven by the first motor, the first motor is arranged on the side of the disc, one end of the scraper is rotatably connected to the bracket, and the other end abuts against the rotating drum, the spring is arranged between the scraper and the bracket, one end of the spring is connected to the bracket and the other end is connected to the side of the scraper.

[0006] Preferably, a discharge valve is provided at the bottom of the feed hopper, and the feed hopper is connected to the box body through the discharge valve.

[0007] Preferably, a sieve plate is obliquely provided in the box body, and the sieve plate is located below the discharge valve.

[0008] Preferably, the sieve plate is connected to a vibration mechanism, which includes a crankshaft hinged at both ends of the sieve plate, one end of the crankshaft is rotatably connected to the box, and the other end passes through the box and is driven by a second motor, which is arranged on the side of the box.

[0009] Preferably, a fan is provided in the box, and the fan is located on one side of the sieve plate.

[0010] Preferably, a storage frame is provided below the scraper.

[0011] Preferably, support legs are provided at the bottom of the box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The feed slides down from the chute to the top of the drum, and the rotation of the drum drives the feed to continue to slide down. The metal impurities contained in the feed will be attracted by the suction of the magnetic block, and the metal impurities rotate with the drum. When the metal impurities rotate to the side of the drum, the feed falls vertically to the bottom of the chute under the action of gravity and continues to slide forward. The metal impurities are attracted by the suction of the magnetic block and continue to rotate with the drum, thereby realizing the separation of metal impurities and feed. In the process of metal impurities continuing to rotate from the side of the drum to the bottom of the drum, because the distance between the metal impurities and the magnetic block is getting larger and larger, when the metal impurities continue to rotate with the drum, they will be blocked by the scraper. At this time, the distance between the metal impurities and the magnetic block is far away and the magnetic force is lost, and the metal impurities will automatically fall down, thereby realizing the automatic removal of metal impurities.

[0014] Avoids the need to shut down for cleaning;

[0015] 2. The inclined screen plate is used. After the feed falls on the screen plate, it will automatically roll forward, which is conducive to the screening of the feed. At the same time, the screen plate is connected with a vibration mechanism to improve the efficiency of screening out impurities;

[0016] 3. A fan is installed on one side of the screen plate. Some light impurities mixed in the feed will be separated from the feed under the action of wind, which is beneficial to the removal of impurities in the feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a three-dimensional structural schematic diagram of a feed impurity removal device of the utility model;

[0019] Figure 2 This is a schematic cross-sectional structure diagram of a feed impurity removal device of the utility model;

[0020] Figure 3 for Figure 2 Enlarged view of the cross section at AA in the middle;

[0021] Figure 4 for Figure 3 Enlarged cross-section at the middle BB;

[0022] Figure numerals: 1. feed hopper; 2. box body; 3. fan; 4. chute; 5. rotating drum; 6. disc; 7. first motor; 8. bracket; 9. storage frame; 10. supporting leg; 11. crankshaft; 12. sieve plate; 13. discharge valve; 14. channel; 15. second motor; 16. magnetic block; 17. scraper; 18. spring; 19. rack; 20. gear. DETAILED DESCRIPTION

[0023] In order to better understand the technical content of the present invention, a specific embodiment is provided below, and the present invention is further described in conjunction with the accompanying drawings.

[0024] See also Figures 1 to 4The utility model provides a feed impurity removal device, including a box body 2 and a feed hopper 1. The horizontal side of the box body 2 is a horizontal opening. The feed hopper 1 is arranged at the top of the box body 2. The side plate of the feed hopper 1 is inclined, which is conducive to the feed to slide down automatically. A channel 14 is provided at the bottom of the box body 2. The channel 14 is located below the feed hopper 1. The feed will fall down from the feed hopper 1 into the channel 14. The channel 14 is connected with a chute 4. A magnetic separation mechanism is provided at the bottom of the chute 4. The magnetic separation mechanism includes a drum 5, a disc 6, a bracket 8, a magnetic block 16, a rack 19, a gear 20, a first motor 7, a scraper 17 and a spring 18. The drum 5 is arranged at the bottom of the chute 4. The material of the drum 5 is a material without magnetic force. The two sides of the drum 5 are The two disks 6 are fixed on the bracket 8, the magnetic block 16 is arranged in the drum 5 and connected to the disks 6 on both sides, the rack 19 is arranged on the inner wall of the drum 5 and meshes with the gear 20, the rack 19 is in a circular ring shape and is coaxial with the drum 5, the gear 20 is driven by the first motor 7, and the first motor 7 is arranged on the side of the disk 6, one end of the scraper 17 is rotatably connected to the bracket 8, and the other end abuts against the outer surface of the drum 5, which plays a role in blocking metal impurities, the spring 18 is arranged between the scraper 17 and the bracket 8, one end of the spring 18 is connected to the bracket 8, and the other end is connected to the side of the scraper 17, the spring 18 is in a compressed state, and the function of the spring 18 is to keep the scraper 17 pressed against the outer surface of the drum 5.

[0025] When removing impurities from feed, first place the feed in the feed hopper 1, the feed passes through the channel 14 and falls into the chute 4 from the feed hopper, the feed slides from the chute 4 to the top of the drum 5, start the first motor 7, the first motor 7 rotates to drive the gear 20 to rotate, the gear 20 is meshed with the rack 19, the rack 19 is driven by the gear 20 to rotate, thereby driving the drum 5 to rotate, the rotation direction of the drum 5 is the same as the direction in which the feed rolls down the chute 4, which is conducive to the feed rolling down from the top of the drum 5, the feed slides from the channel 14 to the chute 4, the drum 5 rotates and drives the feed to continue to roll down, the magnetic block 16 in the drum 5 is a fan-shaped structure, the magnetic block 16 is closer to the top of the drum 5 and farther from the bottom of the drum 5, the metal impurities contained in the feed will The metal impurities are sucked on the surface of the drum 5 by the suction of the magnetic block 16, and rotate with the drum 5. When the metal impurities rotate to the side of the drum 5, the feed falls vertically to the bottom of the chute 4 under the action of gravity and continues to slide forward, while the metal impurities are attracted by the suction of the magnetic block 16 and continue to rotate with the drum 5, thereby realizing the separation of metal impurities and feed. In the process of the metal impurities continuing to rotate from the side of the drum 5 to the bottom of the drum 5, because the distance between the metal impurities and the magnetic block 16 is getting larger and larger, when the metal impurities continue to rotate with the drum 5, they will be blocked by the scraper 17. At this time, the distance between the metal impurities and the magnetic block 16 is far, and the magnetic effect is lost. The metal impurities will automatically fall down under the action of gravity, thereby realizing the automatic removal of metal impurities.

[0026] Preferably, a discharge valve 13 is provided at the bottom of the feed hopper 1 , and the feed hopper 1 is connected to the box body 2 through the discharge valve 13 .

[0027] A discharge valve 13 is provided at the bottom of the feed hopper 1. The discharge valve 13 has the function of opening and closing and adjusting the opening and closing size. When the feed is placed in the feed hopper 1, the discharge valve 13 can be opened and closed, which is convenient for operation. At the same time, by adjusting the opening and closing size of the discharge valve 13, the amount of feed falling can be controlled, which is beneficial to the removal of impurities in the feed.

[0028] Preferably, a sieve plate 12 is obliquely provided in the box body 2 , and the sieve plate 12 is located below the discharge valve 13 .

[0029] The function of the sieve plate 12 is to screen out large impurities mixed in the feed. When the feed falls from the discharge valve 13 onto the sieve plate 12, the feed will automatically slide on the sieve plate 12, which is beneficial to the screening of the feed. Large impurities will slide forward along the inclined sieve plate 12 and be cleared from the opening of the box body 2.

[0030] Preferably, the sieve plate 12 is connected to a vibration mechanism, which includes a crankshaft 11, which is hinged at both ends of the sieve plate 12, one end of the crankshaft 11 is rotatably connected to the box body 2, and the other end passes through the box body 2 and is driven by a second motor 15, which is arranged on the side of the box body 2.

[0031] When the feed is screened, the second motor 15 is started, and the second motor 15 rotates to drive the crankshaft 11 to rotate. The crankshaft 11 is hinged to one end of the screen plate 12, and the crankshaft 11 drives the screen plate 12 to move. When the feed falls onto the screen plate 12, the vibration is conducive to the dispersion of the feed, which is conducive to the screening of the feed and avoids the feed from clogging the screen holes.

[0032] Preferably, a fan 3 is provided in the box body 2 , and the fan 3 is located on one side of the sieve plate 12 .

[0033] When the discharge valve 13 is opened, the feed falls from the discharge valve 13, the fan 3 is started, and the fan 3 rotates to generate airflow, and the light impurities mixed in the feed will be taken away by the airflow, thereby better achieving the purpose of removing impurities.

[0034] Preferably, a storage frame 9 is provided below the scraper 17 .

[0035] When the metal impurities rotate with the drum 5, they will be blocked by the scraper 17. At this time, the distance between the metal impurities and the magnetic block 16 is far and the magnetic effect is lost. The metal impurities will automatically fall down into the storage frame 9 below under the action of gravity. The storage frame 9 accommodates the metal impurities, which is conducive to the recovery of the metal impurities.

[0036] Preferably, the bottom of the box body 2 is provided with supporting legs 10.

[0037] The supporting legs 10 at the bottom of the box body 2 are used to support the box body 2 so that the box body 2 can remain firmly supported on the floor. Setting a suitable height of the supporting legs 10 is beneficial to the feeding operation of the feed hopper 1.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feed impurity removal device, characterized in that: It includes a box body and a feed hopper, the feed hopper is arranged on the top of the box body, the bottom of the box body is provided with a channel, the channel is connected with an inclined slot, the bottom of the inclined slot is provided with a magnetic separation mechanism, the magnetic separation mechanism includes a rotating drum, a disc, a bracket, a magnetic block, a rack, a gear, a first motor, a scraper and a spring, the rotating drum is arranged at the bottom of the inclined slot, the two sides of the rotating drum are slidably connected with the disc, the disc is arranged on the bracket, the magnetic block is arranged in the rotating drum and connected to the discs on both sides, the rack is arranged on the inner wall of the rotating drum and meshes with the gear, the gear is driven by the first motor, the first motor is arranged on the side of the disc, one end of the scraper is rotatably connected to the bracket, and the other end abuts against the rotating drum, the spring is arranged between the scraper and the bracket, one end of the spring is connected to the bracket, and the other end is connected to the side of the scraper.

2. A feed impurity removal device according to claim 1, characterized in that: A discharge valve is provided at the bottom of the feed hopper, and the feed hopper is connected with the box body through the discharge valve.

3. A feed impurity removal device according to claim 1, characterized in that: A screen plate is obliquely arranged in the box body, and the screen plate is located below the discharge valve.

4. A feed impurity removal device according to claim 3, characterized in that: The sieve plate is connected to a vibration mechanism, which includes a crankshaft hinged at both ends of the sieve plate, one end of the crankshaft is rotatably connected to the box, and the other end passes through the box and is driven by a second motor, which is arranged on the side of the box.

5. A feed impurity removal device according to claim 1, characterized in that: A fan is arranged in the box body and is located at one side of the sieve plate.

6. A feed impurity removal device according to claim 1, characterized in that: A storage frame is provided below the scraper.

7. A feed impurity removal device according to claim 1, characterized in that: The bottom of the box body is provided with supporting legs.