Quartz sand pickling equipment
The quartz sand pickling device automates the cleaning process using a stirring and brushing component group, addressing the inefficiencies of manual cleaning and reducing production costs by effectively removing residues from the equipment inner walls.
Patent Information
- Application Number
- CN202420938810.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Manual cleaning of quartz sand pickling equipment is cumbersome and costly due to residues from incomplete acid reactions, consuming excessive manpower and increasing production costs.
A quartz sand pickling device with a stirring and brushing component group, featuring a servo motor, transmission shaft, stirring rod, scrubbing plates, and side rods, which automates the cleaning process by rotating scrubbing plates to remove residues from the equipment inner walls.
The automated cleaning process enhances efficiency, reduces manpower consumption, and lowers production costs by efficiently removing residues, thus improving overall production efficiency.
Smart Images

Figure CN222198096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand pickling, in particular to quartz sand pickling equipment. Background Art
[0002] Quartz sand is quartz particles made by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, chemically stable silicate mineral. In order to eliminate the surface adsorption of diatomaceous earth carrier, the raw material of quartz sand, and reduce the delamination of chromatographic peaks, the carrier needs to be pickled before production and processing, and pickling equipment is required for pickling.
[0003] The existing pickling equipment uses a stirring rod to stir the internal quartz sand to improve the pickling efficiency of the quartz sand. After the pickling is completed, the acid will cause residues inside the cleaning equipment, such as incompletely reacted acid, quartz sand residues and other impurities. At present, it is often necessary to manually clean the inner wall of the cleaning equipment to prevent the residue from affecting the subsequent production. However, manual cleaning is relatively cumbersome and consumes too much manpower, which increases the production cost of quartz sand pickling. Utility Model Content
[0004] In order to overcome the above technical problems, the purpose of the utility model is to provide a quartz sand pickling device to solve the problem that the manual cleaning of the current quartz sand pickling equipment mentioned in the above background technology consumes too much manpower.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: quartz sand pickling equipment, including a pickling equipment component group, the pickling equipment component group includes a pickling equipment body, an equipment upper cover is installed on the top of the pickling equipment body, and a stirring and brushing component group is arranged on the outside of the equipment upper cover, and the stirring and brushing component group is used for stirring and brushing the inner wall of the pickling equipment body and the equipment upper cover, and the stirring and brushing component group includes a servo motor, a transmission shaft is arranged at one end of the servo motor, a stirring rod is arranged on the outside of the transmission shaft, a screw component 1 is arranged inside the stirring rod, a brush plate is arranged on one side of the transmission shaft, a side rod component is arranged on one side of the brush plate, a cylinder component is arranged on the outside of the transmission shaft, and a screw component 2 is arranged inside the cylinder component.
[0006] Preferably: the servo motor is connected to the top of the equipment cover through a mounting bracket, one end of the transmission shaft is connected to the working end of the servo motor, and the other end of the transmission shaft is connected to a stirring rod through a screw, and the stirring rod is used to stir the quartz sand inside the pickling equipment body.
[0007] Preferably, two groups of the scrubbing plates are provided, and the two groups of the scrubbing plates are symmetrically distributed on both sides of the transmission shaft, and four groups of the side rods are provided, and the four groups of the side rods are symmetrically distributed on both sides of the transmission shaft.
[0008] Preferably, the scrubbing plate is in contact with the inner wall of the pickling equipment body, and one end of the side rod is connected to the scrubbing plate.
[0009] Preferably, two groups of the cylinder member and the screw member 2 are provided, and the two groups of the cylinder member and the screw member 2 are distributed on the transmission shaft.
[0010] Preferably, the cylinder is connected to the transmission shaft, and the cylinder is in contact with the side rod through the groove.
[0011] Preferably, the side rod member and the cylinder member are connected via a second screw member.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The quartz sand pickling equipment is provided with a stirring and brushing component group. The existing pickling equipment uses a stirring rod to stir the internal quartz sand to improve the pickling efficiency of the quartz sand. After the pickling is completed, the acid will cause residues inside the cleaning equipment, such as incompletely reacted acid, quartz sand residues and other impurities. At present, it is often necessary to manually clean the inner wall of the cleaning equipment to avoid the residue from affecting the subsequent production. However, manual cleaning is cumbersome and consumes too much manpower, which increases the production cost of quartz sand pickling. When it is necessary to brush the inside of the pickling equipment body, first disassemble the pickling equipment body and the equipment cover, unscrew the screws after disassembly, separate the stirring rod and the transmission shaft after unscrewing, and then separate the side rod. The second screw is connected to the cylinder, and then the upper cover of the equipment is connected to the main body of the pickling equipment. The servo motor is turned on to rotate the transmission shaft. The rotation of the transmission shaft drives the scrubbing plate to rotate in the main body of the pickling equipment and the upper cover of the equipment, so that the scrubbing plate can scrub the inner wall of the main body of the pickling equipment and the upper cover of the equipment, so that the residues on the inner wall of the main body of the pickling equipment and the upper cover of the equipment can be cleaned, thereby avoiding the residues in the inner wall from affecting the subsequent production. The design of the overall structure drives the scrubbing plate through the servo motor, so that the inner wall of the main body of the pickling equipment and the upper cover of the equipment can be scrubbed efficiently. Compared with the current manual scrubbing method, it is more efficient, reduces manpower consumption, and reduces the cost of quartz sand pickling;
[0014] 2. The quartz sand pickling equipment is provided with a stirring and brushing component group. The servo motor in this overall technology is connected to the stirring rod by a screw during the pickling process of the quartz sand. The servo motor drives the transmission shaft to drive the stirring rod to rotate, so as to improve the pickling efficiency of the quartz sand. When the pickling is completed, the stirring rod is removed from the transmission shaft, and then the brushing plate and the side rod are installed on the cylinder. The servo motor is driven to allow the brushing plate to brush the main body of the pickling equipment and the inner wall of the upper cover of the equipment. This overall design makes the transition between different process stages faster and more convenient, saving production time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic structural diagram of the overall cross-section of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the stirring and scrubbing component group of the utility model;
[0018] Figure 4 For the utility model Figure 2 The structural diagram at A in the middle;
[0019] Figure 5 For the utility model Figure 2 The structural diagram at B in the middle;
[0020] Figure 6 It is a structural schematic diagram of the scrubbing plate part of the utility model.
[0021] In the figure: 01, pickling equipment component group; 11, pickling equipment body; 12, equipment upper cover; 02, stirring and brushing component group; 21, servo motor; 22, transmission shaft; 23, stirring rod; 24, screw part 1; 25, brushing plate; 26, side rod part; 27, cylinder part; 28, screw part 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6The utility model provides an embodiment: quartz sand pickling equipment, including a pickling equipment component group 01, the pickling equipment component group 01 includes a pickling equipment body 11, a device upper cover 12 is installed on the top of the pickling equipment body 11, and a stirring and brushing component group 02 is arranged outside the device upper cover 12. The stirring and brushing component group 02 is used for stirring and brushing the inner walls of the pickling equipment body 11 and the device upper cover 12. The stirring and brushing component group 02 includes a servo motor 21, a transmission shaft 22 is arranged at one end of the servo motor 21, a stirring rod 23 is arranged outside the transmission shaft 22, a screw part 24 is arranged inside the stirring rod 23, a brush plate 25 is arranged on one side of the transmission shaft 22, a side rod 26 is arranged on one side of the brush plate 25, a cylinder part 27 is arranged outside the transmission shaft 22, and a screw part 28 is arranged inside the cylinder part 27.
[0024] The servo motor 21 is connected to the top of the equipment upper cover 12 through a mounting frame, one end of the transmission shaft 22 is connected to the working end of the servo motor 21, and the other end of the transmission shaft 22 is connected to the stirring rod 23 through a screw 24. The stirring rod 23 is used to stir the quartz sand inside the pickling equipment body 11.
[0025] Two groups of brush plates 25 are provided, and the two groups of brush plates 25 are symmetrically distributed on both sides of the transmission shaft 22 . Four groups of side rods 26 are provided, and the four groups of side rods 26 are symmetrically distributed on both sides of the transmission shaft 22 .
[0026] The scrubbing plate 25 contacts the inner wall of the pickling equipment body 11 , and one end of the side rod 26 is connected to the scrubbing plate 25 .
[0027] There are two groups of the cylinder member 27 and the second screw member 28 , and the two groups of the cylinder member 27 and the second screw member 28 are distributed on the transmission shaft 22 .
[0028] The cylinder member 27 is connected to the transmission shaft 22 , and the cylinder member 27 is in contact with the side rod member 26 through the groove.
[0029] The side rod member 26 and the cylinder member 27 are connected by a screw member 28 .
[0030] Working principle: The existing pickling equipment uses a stirring rod to stir the internal quartz sand to improve the pickling efficiency of the quartz sand. After the pickling is completed, the acid will cause residues inside the cleaning equipment, such as incompletely reacted acid, quartz sand residues and other impurities. At present, it is often necessary to manually clean the inner wall of the cleaning equipment to prevent the residue from affecting the subsequent production. However, manual cleaning is cumbersome and consumes too much manpower, which increases the production cost of quartz sand pickling. When it is necessary to brush the inside of the pickling equipment body 11, first disassemble the pickling equipment body 11 and the equipment cover 12, and then unscrew the screw part 24 after disassembly. After unscrewing, separate the stirring rod 23 and the transmission shaft 22, and then connect the side rod 26 to the cylinder 27 through the screw part 28, and then The equipment upper cover 12 is connected to the pickling equipment body 11, and the servo motor 21 is turned on to rotate the transmission shaft 22. The rotation of the transmission shaft 22 drives the scrubbing plate 25 to rotate in the pickling equipment body 11 and the equipment upper cover 12, so that the scrubbing plate 25 can scrub the inner walls of the pickling equipment body 11 and the equipment upper cover 12, so that the residues on the inner walls of the pickling equipment body 11 and the equipment upper cover 12 can be cleaned, thereby avoiding the residues in the inner wall from affecting subsequent production. The design of the overall structure drives the scrubbing plate 25 through the servo motor 21, so that the inner walls of the pickling equipment body 11 and the equipment upper cover 12 can be scrubbed efficiently. Compared with the current manual scrubbing method, it is more efficient, reduces manpower consumption, and reduces the cost of quartz sand pickling. The servo motor 21 in the overall technology is connected to the stirring rod 23 by a screw 24 during the pickling process of quartz sand. The servo motor 21 drives the transmission shaft 22 to drive the stirring rod 23 to rotate, so as to improve the pickling efficiency of the quartz sand. When the pickling is completed, the stirring rod 23 is removed from the transmission shaft 22, and then the scrubbing plate 25 and the side rod 26 are installed on the cylinder 27. The servo motor 21 is driven to allow the scrubbing plate 25 to scrub the pickling equipment body 11 and the inner wall of the equipment upper cover 12. This overall design makes the transition between different process stages faster and more convenient, saving production time and improving production efficiency.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. Quartz sand pickling equipment, comprising a pickling equipment component group (01), wherein the pickling equipment component group (01) comprises a pickling equipment body (11), and an equipment upper cover (12) is installed on the top of the pickling equipment body (11). Features: A stirring and brushing component group (02) is arranged outside the upper cover (12) of the equipment, and the stirring and brushing component group (02) is used for stirring and brushing the inner wall of the pickling equipment body (11) and the upper cover (12) of the equipment. The stirring and brushing component group (02) comprises a servo motor (21), one end of the servo motor (21) is arranged with a transmission shaft (22), the outside of the transmission shaft (22) is arranged with a stirring rod (23), the inside of the stirring rod (23) is arranged with a screw part 1 (24), one side of the transmission shaft (22) is arranged with a brushing plate (25), one side of the brushing plate (25) is arranged with a side rod (26), the outside of the transmission shaft (22) is arranged with a cylinder part (27), and the inside of the cylinder part (27) is arranged with a screw part 2 (28).
2. The quartz sand pickling equipment according to claim 1, Features: The servo motor (21) is connected to the top of the equipment upper cover (12) through a mounting frame, one end of the transmission shaft (22) is connected to the working end of the servo motor (21), and the other end of the transmission shaft (22) is connected to a stirring rod (23) through a screw member (24), and the stirring rod (23) is used to stir the quartz sand inside the pickling equipment body (11).
3. The quartz sand pickling equipment according to claim 1, Features: The scrubbing plates (25) are provided in two groups, and the two groups of scrubbing plates (25) are symmetrically distributed on both sides of the transmission shaft (22); the side rods (26) are provided in four groups, and the four groups of side rods (26) are symmetrically distributed on both sides of the transmission shaft (22).
4. The quartz sand pickling equipment according to claim 1, Features: The scrubbing plate (25) contacts the inner wall of the pickling equipment body (11), and one end of the side rod (26) is connected to the scrubbing plate (25).
5. The quartz sand pickling equipment according to claim 1, Features: The cylinder member (27) and the second screw member (28) are provided in two groups, and the two groups of cylinder members (27) and the second screw member (28) are distributed on the transmission shaft (22).
6. The quartz sand pickling equipment according to claim 1, Features: The cylinder member (27) is connected to the transmission shaft (22), and the cylinder member (27) is in contact with the side rod member (26) through the groove.
7. The quartz sand pickling equipment according to claim 1, Features: The side rod member (26) and the cylinder member (27) are connected via a second screw member (28).
