Full-automatic drilling and tapping all-in-one machine

Abstract

The utility model discloses drilling and tapping processing equipment, and aims to provide a full-automatic drilling and tapping all-in-one machine which is high in automation degree, accurate in material positioning and capable of simultaneously drilling and tapping, and the key points of the technical scheme are as follows: a tapping device and a drilling device are arranged on a mounting base, so that drilling and tapping of a product are completed at one time, and the production efficiency is improved. The tapping device and the drilling device do not need to move among different devices, production steps are reduced, the situation that the product quality is affected due to inaccurate positioning after the devices are replaced is prevented, meanwhile, feeding and taking-out of products are achieved through the material conveying device, manual feeding and installation are not needed, the automation degree is high, the positions of the tapping device and the drilling device are adjustable, and the production efficiency is improved. The situation that errors are caused by deviation of the drilling head and the tapping head in the machining process, and consequently the overall qualified rate of the device is affected is avoided.

Description

Technical Field

[0001] The utility model relates to drilling and tapping processing equipment, and more specifically, to a full-automatic drilling and tapping integrated machine. Background Art

[0002] A drilling and tapping machine is a machine that can perform drilling and tapping operations on products during the processing process. Drilling refers to drilling a hole in the material through a drill bit, and tapping refers to screwing a tap into the hole to produce an internal thread to complete the processing of the material.

[0003] At present, drilling and tapping of materials usually require two machines to complete, and additional handling and clamping of the products are required, which increases the production process, increases labor costs, and reduces production efficiency. At the same time, after replacing the processing equipment, the material needs to be re-clamped and repositioned, which easily leads to errors and reduces the quality of processing. In addition, the grabbing of materials and the removal of products are all done manually, which has poor production efficiency and is prone to danger. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a fully automatic drilling and tapping machine which has a high degree of automation, precise material positioning, and can perform drilling and tapping operations simultaneously.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic drilling and tapping machine, comprising a mounting base, a processing disk is provided on the mounting base, the processing disk comprises a fixed disk and a rotating disk, the rotating disk is provided with a supporting device for fixing the product, the fixed disk is arranged on the rotating disk, and the diameter of the fixed disk is less than the diameter of the rotating disk, a plurality of tapping devices are provided on the fixed disk, a plurality of drilling devices are also provided on the outer side of the processing disk, a transmission motor is also provided at the bottom of the processing disk, and a load-bearing diverter valve is provided between the processing disk and the transmission motor.

[0006] The utility model is further configured as follows: the tapping device includes a tapping base arranged on a fixed disk, an angle adjustment mechanism arranged on the tapping base, and a tapping power mechanism arranged on the angle adjustment mechanism, and the tapping power mechanism includes a telescopic cylinder and a tapping head arranged on the telescopic cylinder.

[0007] The utility model is further configured as follows: the drilling device includes a drilling base arranged on the mounting base, an angle adjustment mechanism arranged on the drilling base and a drilling power mechanism arranged on the angle adjustment mechanism, and the tapping power mechanism includes a telescopic cylinder and a drilling head arranged on the telescopic cylinder.

[0008] Preferably, the angle adjustment mechanism comprises a vertical pole arranged on the base and a rotating head arranged on the vertical pole, and the rotating head slides on the vertical pole.

[0009] The utility model is further configured as follows: the supporting device comprises a fixed base, a pressing block arranged on the fixed base, and a control motor arranged at the bottom of the pressing block for adjusting the position of the pressing block.

[0010] The utility model is further configured as follows: a spray gun is also provided on the supporting device, and the spray gun is used for cleaning the debris generated during the drilling and tapping process.

[0011] The utility model is further configured as follows: a material transport device is also provided at one end of the mounting base, and the material transport device includes a material transport rack and a material placing tray arranged on the material transport rack; a mechanical arm is also provided at one end of the material transport rack, and the mechanical arm is used to grab products and put them into the supporting device and take out products from the positioning device.

[0012] The utility model is further configured as follows: a dividing wheel is also arranged between the fixed disk and the rotating disk.

[0013] By adopting the above technical solution, a tapping device and a drilling device are arranged on the mounting base, and the drilling and tapping of the product are completed at one time. There is no need to move between different devices, which reduces the production steps and prevents inaccurate positioning after changing equipment, thereby affecting the quality of the product. At the same time, the loading and removal of the product are realized through the material transport device, and manual loading and installation are not required, with a high degree of automation.

[0014] Furthermore, in order to complete the movement of products between various workstations during the production process, a processing disk is arranged on the mounting base, and the processing disk includes a fixed disk and a flow disk. The flow disk is provided with a supporting device for fixing the product, and the fixed disk is arranged on the flow disk, and the diameter of the fixed disk is less than the diameter of the flow disk. The processing disk is rotated by a driving motor, thereby driving the movement of the product, and a load-bearing diverter valve is arranged between the processing disk and the transmission motor. The load-bearing diverter valve is used to transfer the air path to the mounting base below during the rotation of the processing disk. At the same time, since the tapping device and the supporting device are arranged on the processing disk, the overall mass of the processing disk is large, and the load-bearing diverter valve can withstand large pressure to prevent damage to the machine.

[0015] At the same time, in order to fix the product during the drilling and tapping process, a supporting device is set on the processing disk, and the motor is controlled to adjust the pressure block in the supporting device to rise, so as to facilitate the placement of the product. After the product is placed and installed, the motor is controlled to drive the pressure block to descend, so as to achieve the compression and fixation of the product, and prevent the movement of the product during the drilling and tapping process, thereby reducing the qualified rate.

[0016] Furthermore, in order to prevent errors in drilling and tapping and improve the accuracy of processing, an angle adjustment device is provided in the drilling device and the tapping device. The positions of the drilling head and the tapping head in the device are adjustable to prevent errors caused by the offset of the drilling head and the tapping head during processing, thereby affecting the overall qualified rate of the device. At the same time, a dividing wheel is provided between the fixed disk and the rotating disk. The dividing wheel is used to limit the rotation angle of the rotating disk to prevent the rotating angle of the rotating disk from being too large, thereby causing errors in the positioning of the drilling device and the tapping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the specific structure of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of a tapping device of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0019] Figure 3 This is a structural schematic diagram of a drilling device of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of a support device of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0021] Figure 5 This is a schematic diagram of the processing disk structure of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0022] Figure 6 This is a structural schematic diagram of a material transport device of an embodiment of a fully automatic drilling and tapping machine of the utility model;

[0023] The accompanying drawings are numerals in the figure: 1. mounting base; 2. processing disk; 3. fixed disk; 4. flow disk; 5. supporting device; 51. fixed base; 52. pressure block; 53. control motor; 54. spray gun; 6. tapping device; 61. tapping base; 62. tapping power mechanism; 63. tapping head; 7. drilling device; 71. drilling base; 72. drilling power mechanism; 73. drilling head; 8. transmission motor; 9. load-bearing diverter valve; 10. angle adjustment mechanism; 101. vertical pole; 102. rotating head; 11. telescopic cylinder; 12. material transport device; 121. material transport rack; 122. material placement tray; 123. mechanical arm; 13. dividing wheel. DETAILED DESCRIPTION

[0024] Reference Figures 1 to 5 The utility model is further described in detail with respect to an embodiment of a fully automatic drilling and tapping machine.

[0025] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0026] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0027] A fully automatic drilling and tapping machine comprises a mounting base 1, on which a processing disk 2 is disposed, the processing disk 2 comprising a fixed disk 3 and a rotating disk 4, the rotating disk 4 being provided with a supporting device 5 for fixing the product, the fixed disk 3 being arranged on the rotating disk 4, and the diameter of the fixed disk 3 being less than the diameter of the rotating disk 4, the fixed disk 3 being provided with a plurality of tapping devices 6, the outer side of the processing disk 2 being further provided with a plurality of drilling devices 7, a transmission motor 8 being further provided at the bottom of the processing disk 2, and a load-bearing diverter valve 9 being provided between the processing disk 2 and the transmission motor 8.

[0028] By arranging the tapping device 6 and the drilling device 7 on the mounting base 1, the drilling and tapping of the product can be completed at one time without moving between different devices, thereby reducing the production steps and preventing inaccurate positioning after changing equipment, thereby affecting the quality of the product. At the same time, the loading and removal of the product are realized through the material transport device 12, without the need for manual loading and installation, and the degree of automation is high.

[0029] Furthermore, in order to complete the movement of products between various workstations during the production process, a processing disk 2 is arranged on the mounting base 1, and the processing disk 2 includes a fixed disk 3 and a flow disk 4. The flow disk 4 is provided with a supporting device 5 for fixing the product, and the fixed disk 3 is arranged on the flow disk 4, and the diameter of the fixed disk 3 is less than the diameter of the flow disk 4. The processing disk 2 is rotated by a driving motor, thereby driving the movement of the product, and a load-bearing diverter valve 9 is arranged between the processing disk 2 and the transmission motor 8. The load-bearing diverter valve 9 is used to transfer the air path to the mounting base 1 below during the rotation of the processing disk 2. At the same time, since the tapping device 6 and the supporting device 5 are arranged on the processing disk 2, the overall mass of the processing disk 2 is large, and the load-bearing diverter valve 9 can withstand large pressure to prevent damage to the machine.

[0030] The tapping device 6 includes a tapping base 61 arranged on the fixed plate 3, an angle adjustment mechanism 10 arranged on the tapping base 61, and a tapping power mechanism 62 arranged on the angle adjustment mechanism 10. The tapping power mechanism 62 includes a telescopic cylinder 11 and a tapping head 63 arranged on the telescopic cylinder 11.

[0031] The drilling device 7 includes a drilling base 71 arranged on the mounting base 1, an angle adjustment mechanism 10 arranged on the drilling base 71, and a drilling power mechanism 72 arranged on the angle adjustment mechanism 10. The tapping power mechanism 62 includes a telescopic cylinder 11 and a drilling head 73 arranged on the telescopic cylinder 11.

[0032] In order to fix the product during the drilling and tapping process, a supporting device 5 is set on the processing disk 2, and the motor 53 is controlled to adjust the pressure block 52 in the supporting device 5 to rise, so as to facilitate the placement of the product. After the product is placed and installed, the motor 53 is controlled to drive the pressure block 52 to descend, so as to achieve the compression and fixation of the product, and prevent the movement of the product during the drilling and tapping process, thereby reducing the qualified rate.

[0033] Furthermore, in order to prevent errors in drilling and tapping and improve the accuracy of processing, an angle adjustment device is provided in the drilling device 7 and the tapping device 6, and the positions of the drilling head 73 and the tapping head 63 in the device are adjustable to prevent errors caused by the offset of the drilling head and the tapping head 63 during processing, thereby affecting the overall qualified rate of the device. At the same time, a dividing wheel 13 is provided between the fixed disk 3 and the flow disk 4, and the dividing wheel 13 is used to limit the rotation angle of the flow disk 4 to prevent the flow disk 4 from rotating too much, thereby causing errors in the positioning of the drilling device 7 and the tapping device 6.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic drilling and tapping machine, comprising a mounting base (1), characterized in that: The mounting base (1) is provided with a processing disk (2), the processing disk (2) comprising a fixed disk (3) and a flow disk (4), the flow disk (4) being provided with a supporting device (5) for fixing the product, the fixed disk (3) being arranged on the flow disk (4), and the diameter of the fixed disk (3) being smaller than the diameter of the flow disk (4), the fixed disk (3) being provided with a plurality of tapping devices (6), the outer side of the processing disk (2) being further provided with a plurality of drilling devices (7), the bottom of the processing disk (2) being further provided with a transmission motor (8), and a load-bearing diverter valve (9) being provided between the processing disk (2) and the transmission motor (8).

2. The fully automatic drilling and tapping machine according to claim 1, characterized in that: The tapping device (6) comprises a tapping base (61) arranged on a fixed plate (3), an angle adjustment mechanism (10) arranged on the tapping base (61), and a tapping power mechanism (62) arranged on the angle adjustment mechanism (10); the tapping power mechanism (62) comprises a telescopic cylinder (11) and a tapping head (63) arranged on the telescopic cylinder (11).

3. The fully automatic drilling and tapping machine according to claim 2, characterized in that: The drilling device (7) comprises a drilling base (71) arranged on a mounting base (1), an angle adjustment mechanism (10) arranged on the drilling base (71), and a drilling power mechanism (72) arranged on the angle adjustment mechanism (10); the tapping power mechanism (62) comprises a telescopic cylinder (11) and a drilling head (73) arranged on the telescopic cylinder (11).

4. A fully automatic drilling and tapping machine according to claim 2 or 3, characterized in that: The angle adjustment mechanism (10) comprises a vertical pole (101) arranged on a base and a rotating head (102) arranged on the vertical pole (101); the rotating head (102) slides on the vertical pole (101).

5. The fully automatic drilling and tapping machine according to claim 1, characterized in that: The supporting device (5) comprises a fixed base (51), a pressing block (52) arranged on the fixed base (51), and a control motor (53) arranged at the bottom of the pressing block (52) and used for adjusting the position of the pressing block (52).

6. The fully automatic drilling and tapping machine according to claim 1, characterized in that: The support device (5) is also provided with a spray gun (54), and the spray gun (54) is used to clean the debris generated during the drilling and tapping process.

7. The fully automatic drilling and tapping machine according to claim 1, characterized in that: A material transport device (12) is also provided at one end of the mounting base (1), and the material transport device (12) comprises a material transport frame (121) and a material placement tray (122) arranged on the material transport frame (121). A mechanical arm (123) is also provided at one end of the material transport frame (121), and the mechanical arm (123) is used to grab products and put them into the support device (5) and to take out products from the positioning device.

8. The fully automatic drilling and tapping machine according to claim 1, characterized in that: A dividing wheel (13) is also provided between the fixed disk (3) and the rotating disk (4).

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