Deburring all-in-one machine
By designing a fully automatic deburring integrated machine, using robotic arms and fixtures to automatically load and unload and remove burrs, the problems of low efficiency and high cost of deburring equipment in the existing technology are solved, and efficient burr removal and quality improvement of finished products are achieved.
Patent Information
- Application Number
- CN202420720064.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-09
AI Technical Summary
Existing deburring equipment cannot fully guarantee the deburring effect without using manpower, which affects the accuracy and aesthetics of the finished product, and there are problems of high labor costs and low production efficiency.
A fully automatic deburring integrated machine is designed, including a machine, conveying line, fixture plate, loading and unloading mechanism and deburring mechanism. It uses robotic arms and fixtures to automatically load and unload and remove burrs, and is equipped with automatic doors and waste chip buckets. and drain pipes to ensure deburring quality.
It realizes automatic deburring throughout the entire process without manpower operation, significantly saving labor costs, improving production efficiency, and ensuring the quality and aesthetics of the finished product.
Smart Images
Figure CN222199953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deburring machines, in particular to an integrated deburring machine. Background Art
[0002] Most mainstream motors on the market are made of metal, but some motor shells are made of plastic, which are usually made directly from molds. During the manufacturing process, the finished product is not ready for use. There are more or less uneven spots or burrs on the plastic shell. If they are not processed when entering the next step of assembling the rotor and stator, errors are likely to occur during the assembly process, affecting the precision and quality of the finished product. The burrs will also damage the aesthetics of the product. If the burrs on the plastic are not completely processed without polishing or insufficient polishing, the circulation and sales level of the plastic will be greatly reduced.
[0003] Therefore, in order to ensure that the burrs on the motor housing can be completely removed, the present application proposes a fully automatic deburring machine. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an integrated deburring machine, which solves the problem that the prior deburring equipment cannot fully guarantee a good deburring effect without using manpower.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a deburring machine, comprising:
[0006] A machine platform, wherein a machine cover is provided on the machine platform;
[0007] Conveyor line, which is used to drive the material frame to various loading and unloading stations;
[0008] A jig plate, the jig plate is rotatably connected to the machine platform, and a plurality of jig tables are arranged on the outer side of the jig plate;
[0009] Loading and unloading mechanism, which is used for loading, positioning and installing workpieces and unloading and stacking;
[0010] A deburring mechanism, wherein the deburring mechanism is used to remove burrs on the surface of a workpiece;
[0011] The conveyor line, loading and unloading mechanism and deburring mechanism are all arranged on the machine platform. An automatic door is arranged on the side of the machine cover close to the conveyor line, and an auxiliary clamp is arranged on one side edge of the machine platform.
[0012] Preferably, the auxiliary fixture includes a clamping plate, a burr blowing tube and a lifting cylinder, the clamping plate and the burr blowing tube are both arranged at the ejection end of the lifting cylinder, and the end of the clamping plate is located in the upper area of the jig plate and faces the moving route of the jig table.
[0013] Preferably, it further comprises a waste chip bucket, the jig plate is rotatably connected to the waste chip bucket, the machine platform comprises a first cabinet and a second cabinet, the waste chip bucket, loading and unloading mechanism, deburring mechanism and auxiliary fixture are all located on the first cabinet, and the conveyor line is located on the second cabinet;
[0014] The conveyor line comprises a material incoming station, a material grabbing station and a palletizing station in sequence, and the two automatic doors are respectively located on one side of the machine cover close to the material grabbing station and the palletizing station.
[0015] Preferably, a slag hopper is provided at each workstation of the conveyor line on the second cabinet, and a slag opening is provided at the bottom of the slag hopper.
[0016] Preferably, the loading and unloading mechanism and the deburring mechanism both include robotic arms, and the two robotic arms of the loading and unloading mechanism are respectively located on one side close to the material grabbing station and the palletizing station.
[0017] Preferably, a deburring knife is provided on the mechanical arm of the deburring mechanism; rotatably connected mechanical claws are also provided on the two mechanical arms of the loading and unloading mechanism, and a fixed knife group is also provided next to the loading and unloading mechanism.
[0018] Preferably, a chip discharge port is provided at the bottom of the waste chip bucket, and a discharge pipe connected to the chip discharge port is provided on one side of the machine platform close to the waste chip bucket.
[0019] Preferably, a slag box and a negative pressure pipe are respectively provided on the machine platform, the discharge pipe and the negative pressure pipe are both connected to the slag box, a slag blocking net is provided on the side of the negative pressure pipe close to the slag box, and a drawer is provided in the slag box.
[0020] Preferably, an observation window is also provided on the hood.
[0021] Compared with the prior art, the utility model provides an integrated deburring machine, which has the following beneficial effects:
[0022] The deburring machine can automatically load and unload materials and remove burrs throughout the entire process. It does not require manual operation while ensuring good deburring processing quality, which can greatly save labor costs and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the final assembly of the deburring machine;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the deburring machine after the machine cover is removed;
[0025] Figure 3 for Figure 2 A structural front view of
[0026] Figure 4 This is a three-dimensional structural diagram of the automatic door of the deburring machine;
[0027] Figure 5 This is a three-dimensional structural diagram of the slag bucket in the deburring machine;
[0028] Figure 6 This is a three-dimensional structural diagram of the waste chip bucket in the deburring machine;
[0029] Figure 7 for Figure 6 Top view of the structure.
[0030] In the figure: A, material frame; B, workpiece; 1, machine table; 1.1, first cabinet; 1.2, second cabinet; 2, machine cover; 3, conveyor line; 3.1, incoming material station; 3.2, material grabbing station; 3.3, stacking station; 4, fixture plate; 5, fixture table; 6, loading and unloading mechanism; 7, deburring mechanism; 8, automatic door; 9, auxiliary fixture; 9.1, clamping plate; 9.2, deburring pipe; 9.3, lifting cylinder; 10, waste chip bucket; 11, slag bucket; 12, slag outlet; 13, machine arm; 14, deburring knife; 15, mechanical claw; 16, fixed knife group; 17, chip discharge outlet; 18, discharge pipe; 19, slag box; 20, negative pressure pipe; 21, drawer; 22, observation window. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-7The utility model provides the following technical solutions: a deburring machine, including a machine table 1, a conveyor line 3, a fixture plate 4, a loading and unloading mechanism 6 and a deburring mechanism 7; a machine cover 2 is provided on the machine table 1; the conveyor line 3 is used to drive the material frame A to each loading and unloading station; the fixture plate 4 is rotatably connected to the machine table 1, and a plurality of fixture tables 5 are provided on the outer side of the fixture plate 4; the loading and unloading mechanism 6 is used for loading, positioning, and installing the workpiece B and for unloading and stacking; the deburring mechanism 7 is used to remove burrs on the surface of the workpiece B; the conveyor line 3, the loading and unloading mechanism 6 and the deburring mechanism The burring mechanisms 7 are all arranged on the machine platform 1, an automatic door 8 is provided on the side of the machine cover 2 close to the conveyor line 3, an auxiliary clamp 9 is provided on one edge of the machine platform 1, the loading and unloading mechanism 6 and the deburring mechanism 7 both include a robot arm 13, and the two robot arms of the loading and unloading mechanism 6 are respectively located on the side close to the grabbing station 3.2 and the stacking station 3.3, and a deburring knife 14 is provided on the robot arm of the deburring mechanism 7; the two robot arms of the loading and unloading mechanism 6 are also provided with a rotatably connected mechanical claw 15, and a fixed knife group 16 is also provided next to the loading and unloading mechanism 6.
[0033] As an optional implementation scheme of the utility model, the workpiece B is placed in the material frame A, and the material frame A is sent to the grabbing station 3.2 next to the loading robot arm in the loading and unloading mechanism 6 through the conveyor line 3. The mechanical claw 15 of the loading robot arm grabs the workpiece B from the material frame A to the fixture table 5. The workpiece B reaches the auxiliary clamp 9 as the fixture plate 4 rotates. After the auxiliary clamp 9 clamps the workpiece B, the robot arm in the deburring mechanism 7 drives the deburring knife 14 to operate. The robot arm adopts a relatively mature fully automatic robot arm available on the market, which can process burrs or uneven areas on the surface of the workpiece B according to the set program. The deburred workpiece B is sent to the robot arm next to the stacking station 3.3 through the rotation of the fixture plate 4, and the robot arm in the loading and unloading mechanism 6 grabs the workpiece B into the material frame A. The workpiece B can also be grasped by the mechanical claw 15, and the burrs on the surface of the workpiece B can be scraped off by the fixed knife group 16 through the rotation of the mechanical claw 15. This design is to remove the burrs by the mechanical claw 15 plus the fixed knife group 16 when some workpieces B have burrs on the top or bottom, so as to ensure that there will be no quality problems in the appearance of the processed finished product. The conveyor line 3 can use an electric roller or a common existing conveying scheme such as a conveyor belt. During the operation of the deburring mechanism 7, the material frame A can move from the material grabbing station 3.2 to the stacking station 3.3 on the conveyor line 3, so that the entire process of loading and unloading and stacking can be automatically completed without the need for manual handling of the empty material frame A. The automatic door 8 can be closed during the deburring process, thereby blocking the conveyor line 3 area and the deburring area, thereby preventing the burrs from splashing into the conveyor line 3 and being difficult to clean.
[0034] Through the above structure, a deburring machine capable of fully automatic loading and unloading and deburring is formed, which does not require manual operation while ensuring good deburring processing quality, can greatly save labor costs and improve production efficiency.
[0035] like Figure 6-7 As shown, the auxiliary fixture 9 includes a clamping plate 9.1, a burr blowing tube 9.2 and a lifting cylinder 9.3. The clamping plate 9.1 and the burr blowing tube 9.2 are both arranged at the ejection end of the lifting cylinder 9.3. The end of the clamping plate 9.1 is located in the upper area of the fixture plate 4 and faces the moving route of the fixture table 5.
[0036] As an optional implementation scheme of the utility model, when the jig plate 4 rotates, the workpiece B on the jig table 5 is driven to the auxiliary clamp 9, and the lifting cylinder 9.3 drives the clamp 9.1 and the burr blowing tube 9.2 to descend, and press downward from the top of the workpiece B to achieve positioning and clamping of the workpiece B; after removing the burrs, the clamp 9.1 rises and waits for the next workpiece B to be brought over by the jig plate 4.
[0037] like Figure 2-3 As shown in 6-7, it also includes a waste chip bucket 10, the fixture plate 4 is rotatably connected to the waste chip bucket 10, the machine 1 includes a first cabinet 1.1 and a second cabinet 1.2, the waste chip bucket 10, the loading and unloading mechanism 6, the deburring mechanism 7 and the auxiliary fixture 9 are all located on the first cabinet 1.1, and the conveyor line 3 is located on the second cabinet 1.2;
[0038] The conveyor line 3 includes a material receiving station 3.1, a material grabbing station 3.2 and a palletizing station 3.3 in sequence, and two automatic doors 8 are respectively located on one side of the hood 2 close to the material grabbing station 3.2 and the palletizing station 3.3.
[0039] As an optional implementation scheme of the utility model, when the deburring mechanism 7 removes burrs on the workpiece B, the falling burrs are blocked by the wall of the waste chip bucket 10, so that the removed burrs will not fly everywhere in the equipment, reducing the trouble of manual cleaning.
[0040] like Figure 6-7 As shown, a slag bucket 11 is provided at each workstation of the conveyor line 3 on the second cabinet 1.2, and a slag opening 12 is provided at the bottom of the slag bucket 11.
[0041] As an optional implementation scheme of the utility model, impurities on the conveying line 3 can also be cleaned up.
[0042] As shown in Figure 3, a chip discharge port 17 is provided at the bottom of the waste chip bucket 10, and a discharge pipe 18 connected to the chip discharge port 17 is provided on the side of the machine 1 close to the waste chip bucket 10, so that the burrs in the waste chip bucket 10 can fall out of the area above the machine 1, preventing the waste chip bucket 10 from accumulating and affecting the processing efficiency.
[0043] like Figure 3 As shown, a slag box 19 and a negative pressure pipe 20 are respectively provided on the machine 1, the discharge pipe 18 and the negative pressure pipe 20 are both connected to the slag box 19, a slag blocking net is provided on the side of the negative pressure pipe 20 close to the slag box 19, and a drawer 21 is provided in the slag box 19.
[0044] As an optional implementation scheme of the utility model, the slag retaining net can ensure that the burrs only fall into the drawer 21, so that the drawer 21 can be taken out and the burrs can be poured out when the deburring machine is running.
[0045] like Figure 1 As shown, the hood 2 is also provided with an observation window 22, which is convenient for the operator to observe the processing status and thus facilitate the debugging operation.
[0046] The working principle and use process of the utility model are as follows: the workpiece B is placed in the material frame A, and the material frame A is sent to the grabbing station 3.2 next to the loading robot arm in the loading and unloading mechanism 6 through the conveyor line 3. The mechanical claw 15 of the loading robot arm grabs the workpiece B from the material frame A to the fixture table 5. The workpiece B reaches the auxiliary clamp 9 as the fixture plate 4 rotates. After the auxiliary clamp 9 clamps the workpiece B, the robot arm in the deburring mechanism 7 drives the deburring knife 14 to operate. The robot arm adopts a relatively mature fully automatic robot arm available on the market, which can process the burrs or uneven areas on the surface of the workpiece B according to the set program. The deburred workpiece B is sent to the robot arm next to the stacking station 3.3 through the rotation of the fixture plate 4, and the robot arm in the loading and unloading mechanism 6 grabs the workpiece B into the material frame A.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. Deburring machine, characterized in that: include: A machine platform, wherein a machine cover is provided on the machine platform; Conveyor line, which is used to drive the material frame to various loading and unloading stations; A jig plate, the jig plate is rotatably connected to the machine platform, and a plurality of jig tables are arranged on the outer side of the jig plate; Loading and unloading mechanism, which is used for loading, positioning and installing workpieces and unloading and stacking; A deburring mechanism, wherein the deburring mechanism is used to remove burrs on the surface of a workpiece; The conveyor line, loading and unloading mechanism and deburring mechanism are all arranged on the machine platform. An automatic door is arranged on the side of the machine cover close to the conveyor line, and an auxiliary clamp is arranged on one side edge of the machine platform.
2. The deburring machine according to claim 1, characterized in that: The auxiliary fixture includes a clamping plate, a burr blowing tube and a lifting cylinder. The clamping plate and the burr blowing tube are both arranged at the ejection end of the lifting cylinder. The end of the clamping plate is located in the upper area of the fixture plate and faces the moving route of the fixture table.
3. The deburring machine according to claim 1, characterized in that: It also includes a waste chip bucket, the fixture plate is rotatably connected to the waste chip bucket, the machine includes a first cabinet and a second cabinet, the waste chip bucket, the loading and unloading mechanism, the deburring mechanism and the auxiliary fixture are all located on the first cabinet, and the conveyor line is located on the second cabinet; The conveyor line comprises a material incoming station, a material grabbing station and a palletizing station in sequence, and the two automatic doors are respectively located on one side of the machine cover close to the material grabbing station and the palletizing station.
4. The deburring machine according to claim 3, characterized in that: The second cabinet is provided with a slag bucket at each workstation of the conveyor line, and a slag opening is provided at the bottom of the slag bucket.
5. The deburring machine according to claim 3, characterized in that: The loading and unloading mechanism and the deburring mechanism both include robot arms, and the two robot arms of the loading and unloading mechanism are respectively located on one side close to the material grabbing station and the palletizing station.
6. The deburring machine according to claim 5, characterized in that: A deburring knife is arranged on the mechanical arm of the deburring mechanism; a rotatably connected mechanical claw is also arranged on the two mechanical arms of the loading and unloading mechanism, and a fixed knife group is also arranged beside the loading and unloading mechanism.
7. The deburring machine according to claim 3, characterized in that: A chip discharge port is arranged at the bottom of the waste chip bucket, and a discharge pipe connected with the chip discharge port is arranged on one side of the machine platform close to the waste chip bucket.
8. The deburring machine according to claim 7, characterized in that: A slag box and a negative pressure pipe are respectively arranged on the machine platform, the discharge pipe and the negative pressure pipe are both connected with the slag box, a slag blocking net is arranged on a side of the negative pressure pipe close to the slag box, and a drawer is arranged in the slag box.
9. The deburring machine according to claim 1, characterized in that: An observation window is also provided on the hood.