Oblique cutting mechanism for mute noise reduction material
By using a bevel cutting mechanism in the silent sponge cutting device, using a support bracket, a load-bearing support plate and a rotating electric machine to cooperate with a variety of cutting knives, the problem of poor cutting adaptability in the prior art is solved, and the high accuracy of the silent sponge is achieved Diagonal and vertical cutting, suitable for tire processing.
Patent Information
- Application Number
- CN202420163600.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-23
AI Technical Summary
The cutting device of existing silent sponges is ordinary vertical cross-sectional cutting, poor adaptability and continuous and stable cutting cannot be achieved.
A diagonal cutting mechanism of silent noise reduction material, including support brackets, load-bearing support plates, rotary motors and various types of cutting knives, can realize diagonal, vertical and fixed length cutting through parallel slide rails and limit structures. Method, adapt to the cutting requirements of different silent sponges.
It improves the adaptability of the cutting knife and the silent sponge, achieves stable and high-precision cutting, and is suitable for tire processing and splicing.
Smart Images

Figure CN222200833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tire production, in particular to a beveling mechanism for a silent noise reduction material. Background Art
[0002] Silent sponge tires use sponge to stick inside the car tire. The porous characteristics of the silent sponge can absorb the resonant noise generated by the tire and the road, which can significantly improve driving comfort.
[0003] According to a silent sponge tire disclosed in Chinese patent number CN219029032U, it includes a tire body and a sponge strip, the sponge strip is attached to the inner wall of the tire body, the sponge strip is designed in a long strip shape, and is designed with 1-10 sections; the end of the sponge strip is designed in an oblique cut shape, and the end of the one-stage sponge strip is in a 'V' shape after splicing, the sponge strip is designed in an oblique overlap shape, and the end of the sponge strip is fixedly bonded by an adhesive or is designed in a gap shape without bonding. The utility model reduces the damage caused by wind resistance when the tire is running at high speed by cutting the head and tail of the sponge strip into a slope shape during the production process. After the sponge strip is attached to the inner wall of the tire body, the gap between the head and tail forms a V-shaped structure or directly overlaps each other to form a complete sponge strip; and the multi-section slope design can also well avoid the interference between the head and tail sections, thereby increasing the structural strength of the sponge itself, reducing the influence of wind resistance and stress, and ensuring that the tire does not fall off when running at high speed.
[0004] According to a cutting mechanism of a silent sponge disclosed in Chinese patent number CN218476762U, the cutting mechanism includes a body and a silent sponge. The silent sponge is placed on the top of the body, and a pressurizing mechanism is arranged at one end of the body; the pressurizing mechanism includes: a top plate, a pressurizing plate, pillars, a connecting tube, a bottom plate, and a cylinder; wherein a top plate is fixedly installed at one end of the body, pillars are fixedly installed at both ends below the top plate, a bottom plate is fixedly installed at the ends of the two pillars, a cylinder is fixedly installed in the middle of the bottom plate, and a pressurizing plate is fixedly installed at the top of the cylinder. In the cutting mechanism of this silent sponge, when the cylinder works, it drives the upper pressurizing plate to move upward. When the pressurizing plate moves upward, the connecting tubes on both sides of the pressurizing plate slide on the outside of the pillars to limit the position of the pressurizing plate. The upward movement of the pressurizing plate cooperates with the upper top plate to pressurize and position the silent sponge together, thereby effectively avoiding displacement of the silent sponge during the cutting process.
[0005] The above-mentioned comparative documents and prior art have the following technical problems: the cutting device of the silent sponge is a common vertical cross-section cutting, the cutting head and method are single, and the adaptability is poor. Utility Model Content
[0006] The utility model aims to solve the shortcomings of the prior art that the cutting method of the silent sponge is single and the cutting cannot be performed continuously and stably, and proposes a beveling mechanism for silent noise reduction materials.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a beveling mechanism for silent noise reduction material, comprising a supporting bracket and a silent sponge, the supporting bracket is provided with two groups, the side of the supporting bracket is provided with a parallel slide rail, and a load-bearing support plate is slidably provided between adjacent parallel slide rails, the top surface of the load-bearing support plate is provided with a tool holder body, the bottom surface of the load-bearing support plate is provided with a rotating motor, the output shaft of the rotating motor is connected to the bottom surface of the tool holder body, the top end of the tool holder body is connected with a limiting knife seat, the end of the limiting knife seat is connected with a cutting knife, and the type of the cutting knife is one or more of a disc knife, an electric heating knife, an electric heating wire, and a flat knife, the side of the supporting bracket is bolted with a mounting support, and the surface of the mounting support is clamped with a silent sponge.
[0008] Preferably, the side surface of the mounting support is bolted to the side surface of the supporting bracket, a positioning pressure plate is provided on the side surface of the mounting support, and the positioning pressure plate is screwed to the surface of the mounting support, and a sound-absorbing sponge is clamped between the side surface of the mounting support and the side surface of the positioning pressure plate.
[0009] Preferably, a straight opening groove is provided at the same central position on the surface of the positioning pressure plate and the mounting support, and the straight opening groove passes through the bottom surface of the positioning pressure plate and the mounting support, and inclined opening grooves are symmetrically distributed on both sides of the straight opening groove.
[0010] Preferably, a needle base is bolted inside the mounting support, a limiting needle is provided on the surface of the needle base, and the limiting needle penetrates the surface of the silent sponge along the inclined opening groove.
[0011] Preferably, at least one set of tool holder bodies is provided on the surface of the load-bearing support plate, and the top surface of the end of the tool holder body is colinear with the center position of the top surface of the mounting support.
[0012] Preferably, when a plurality of sets of tool holder bodies are provided on the surface of the load-bearing support plate, the adjacent tool holder bodies are distributed circumferentially, and the tool holder bodies correspond to the cutting tool groups one by one.
[0013] Preferably, a driving assembly is bolted to the inner side of the supporting bracket away from the surface of the mounting support, and the movable end of the driving assembly is connected to the end of the top surface of the load-bearing support plate.
[0014] Beneficial Effects
[0015] In the utility model, a load-bearing bracket is used to support the knife holder main body, and then a cutting knife is connected to cut the silent sponge. By setting the cutting knife to a variety of knife-type structures such as a disc knife, an electric heating knife, an electric heating wire, and a flat knife, the silent sponge can be cut according to different cutting knife types. With the cooperation of a rotating motor and a driving component, different cutting methods such as oblique, vertical, and fixed-length cutting can be realized for the silent sponge on the surface of the mounting support. The cutting knife and the cutting method are highly adaptable, and are convenient for adapting to the cutting requirements of various silent sponges, and are convenient for subsequent tire processing and splicing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0017] Figure 2 It is a front view of the utility model;
[0018] Figure 3 This is a structural diagram of the mounting support of the utility model;
[0019] Figure 4 This is an axonometric drawing of the mounting support of the utility model;
[0020] Figure 5 This is a structural diagram of a cutting knife type of the utility model.
[0021] Legend:
[0022] 1. Support bracket; 2. Load-bearing support plate; 3. Parallel slide rails; 4. Driving assembly; 5. Rotating motor; 6. Knife holder body; 7. Limiting knife seat; 8. Cutting knife; 9. Mounting support; 10. Positioning pressure plate; 11. Needle base; 12. Limiting needle; 13. Straight opening groove; 14. Bevel opening groove; 15. Silent sponge. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0024] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:
[0026] Reference Figure 1-5A beveling mechanism for a silent noise reduction material comprises a support bracket 1 and a silent sponge 15. The support bracket 1 is provided with two groups. A parallel slide rail 3 is provided on the side of the support bracket 1. A load-bearing support plate 2 is provided for sliding between adjacent parallel slide rails 3. A tool holder body 6 is provided on the top surface of the load-bearing support plate 2. A rotating motor 5 is provided on the bottom surface of the load-bearing support plate 2. The output shaft of the rotating motor 5 is connected to the bottom surface of the tool holder body 6. A limiting knife seat 7 is connected to the top of the tool holder body 6. A cutting knife 8 is connected to the end of the limiting knife seat 7. The type of the cutting knife 8 is one or more of a disc knife, an electric heating knife, an electric heating wire, and a plane knife. A mounting bracket 9 is bolted on the side of the support bracket 1. The mounting bracket 9 is provided on the bottom surface of the support bracket 1. A silent sponge 15 is snap-fitted onto the surface of the seat 9. The load-bearing bracket supports the tool holder body 6 and then connects the cutting knife 8 to cut the silent sponge 15. By setting the cutting knife 8 to a variety of knife-type structures such as a disc knife, an electric heating knife, an electric heating wire, and a flat knife, the silent sponge 15 can be cut according to different types of cutting knives 8. With the cooperation of the rotating motor 5 and the driving assembly 4, different cutting methods such as oblique, vertical, and fixed-length cutting can be realized for the silent sponge 15 on the surface of the mounting support 9. The cutting knife 8 and the cutting method are highly adaptable, which is convenient for adapting to the cutting requirements of various silent sponges 15 and is convenient for subsequent tire processing and splicing.
[0027] In order to increase the clamping and pressing of the whole device on the silent sponge 15 and prevent the silent sponge 15 from shaking, the side of the mounting support 9 is bolted to the side of the support bracket 1, and a positioning pressure plate 10 is provided on the side of the mounting support 9, and the positioning pressure plate 10 is connected to the surface of the mounting support 9 with screws. A silent sponge 15 is engaged between the side of the mounting support 9 and the side of the positioning pressure plate 10. The silent sponge 15 is limited by the gap between the positioning pressure plate 10 and the mounting support 9 to prevent the silent sponge 15 from falling and maintain a fixed height position. In order to facilitate the anti-slip treatment of the silent sponge 15, a mounting support 9 is provided with a thorn base 11 bolted inside, and a limiting thorn needle 12 is provided on the surface of the thorn needle base 11, and the limiting thorn needle 12 passes through the surface of the silent sponge 15 along the inclined opening groove 14. The limiting thorn needle 12 connected to the thorn needle base 11 punctures the silent sponge 15, limits the silent sponge 15, prevents the silent sponge 15 from sliding, maintains the stability of the silent sponge 15 during cutting, prevents sliding, thereby reducing cutting errors and improving cutting accuracy.
[0028] In order to facilitate the cutting and adaptation of the silent sponge 15 between the U-shaped bracket and the cutting knife 8, a straight opening groove 13 is provided at the same central position on the surface of the positioning pressure plate 10 and the mounting support 9, and the straight opening groove 13 penetrates the bottom surface of the positioning pressure plate 10 and the mounting support 9. Bevel opening grooves 14 are symmetrically distributed on both sides of the straight opening groove 13. When the cutting knife 8 moves up and down for cutting, the silent sponge 15 can be cut after penetrating along the straight opening groove 13 and the bevel snap groove. Since the bevel opening groove 14 penetrates the limiting needle 12, the straight opening groove 13 is generally used when cutting. If the bevel opening groove 14 is used for cutting, the limiting needle 12 can be penetrated through the straight opening groove 13 to limit the silent sponge 15.
[0029] Other limiting structures of the entire device are that at least one set of tool holder bodies 6 are provided on the surface of the load-bearing support plate 2, and the top surface of the end of the tool holder body 6 is colinear with the center position of the top surface of the mounting support 9, which is convenient for the cutting knife 8 to correspond to the straight opening cutting groove 13 to achieve the cutting of the silent sponge 15. When multiple sets of tool holder bodies 6 are provided on the surface of the load-bearing support plate 2, adjacent tool holder bodies 6 are distributed circumferentially, and the tool holder bodies 6 correspond to the cutting knife 8 groups one by one. A driving component 4 is bolted to the inner side of the support bracket 1 away from the surface of the mounting support 9, and the movable end of the driving component 4 is connected to the top end of the load-bearing support plate 2. The driving component 4 drives the entire load-bearing support plate 2 and its surface structure to move up and down along the surface of the parallel slide rail 3, which is convenient for driving the cutting knife 8 to cut the silent sponge 15 in the vertical direction. Specific embodiment 2:
[0031] Reference Figure 1-5 When the cutting knife 8 is in use, the cutting knife 8 is generally threadedly connected or screwed to the limiting knife seat 7, such as Figure 5 As shown, the cutting knife 8 can be set to a variety of types, such as the electric heating wire structure, vibrating knife structure or electric heating knife structure in a, the three groups of electric heating wire structure, vibrating knife structure or electric heating knife structure in b, and b also shows a group of cutting knife mechanisms rotating three cutting situations at different angles similar to those in the figure, the disc knife structure in c, the three groups of disc knife structures in d, the single group of plane knife structures in e and f, the single group of electric heating knife structure in g, etc., according to the actual cutting requirements, single group or multiple groups, or single group multi-angle structure, select the corresponding cutting knife 8 according to the cutting type. Specific embodiment three:
[0033] Reference Figure 1-5 An arc-shaped track is provided at the connection position between the tool holder body 6 and the load-bearing support plate 2, and the track is engaged with the surface of the tool holder body 6 through a dovetail groove or a T-slot, so that the tool holder body 6 can be slid along the surface of the arc-shaped track for disassembly and installation, which is convenient for selecting the corresponding number of tool holder bodies 6, limiting tool seats 7, and cutting knives 8 according to actual usage requirements.
[0034] A motor is provided at the connection between the limiting knife seat 7 and the knife holder body 6. The output shaft of the motor is connected to the limiting knife seat 7. The end of the limiting knife seat 7 is connected to the cutting knife 8. Under the rotation of the output shaft of the motor, the angle between the limiting knife seat 7, the cutting knife 8 and the silent sponge 15 is adjusted to achieve cutting at different angles and increase the adaptability of the cutting.
[0035] In actual use, the silent sponge 15 can be any existing silent noise reduction material. In actual use, the needle base 11 can be installed on the surface of the mounting support 9. In actual use, the driving component 4 can be specifically a servo motor, a motor and a screw rod for driving, etc. Under the condition of ensuring up and down adjustment, the specific driving structure adopted by the driving component 4 is selected according to the actual use scenario.
[0036] In summary:
[0037] After supporting the tool holder body 6 with a load-bearing bracket, the cutting knife 8 is connected to cut the silent sponge 15. By setting the cutting knife 8 to a variety of knife-type structures such as a disc knife, an electric heating knife, an electric heating wire, and a flat knife, the silent sponge 15 can be cut according to different types of cutting knives 8. With the cooperation of the rotating motor 5 and the driving component 4, the silent sponge 15 on the surface of the mounting support 9 can be cut in different ways such as oblique, vertical, and fixed-length cutting. The cutting knife 8 and the cutting method are highly adaptable, which is convenient for adapting to the cutting requirements of various silent sponges 15 and is convenient for subsequent tire processing and splicing.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A beveling mechanism for a sound-proof and noise-reducing material, comprising a support bracket (1) and a sound-proof sponge (15), characterized in that: The supporting bracket (1) is provided with a parallel slide rail (3) on the side, and a load-bearing support plate (2) is slidably provided between adjacent parallel slide rails (3). The top surface of the load-bearing support plate (2) is provided with a tool holder body (6), and the bottom surface of the load-bearing support plate (2) is provided with a rotating motor (5). The output shaft of the rotating motor (5) is connected to the bottom surface of the tool holder body (6). The top of the tool holder body (6) is connected with a limiting knife seat (7), and the end of the limiting knife seat (7) is connected with a cutting knife (8), and the type of the cutting knife (8) is one or more of a disc knife, an electric heating knife, an electric heating wire, and a flat knife. The supporting bracket (1) is bolted with a mounting support (9) on the side, and a silent sponge (15) is engaged with the surface of the mounting support (9).
2. The beveling mechanism for the sound-proof and noise-reducing material according to claim 1, characterized in that: The side of the mounting support (9) is bolted to the side of the support bracket (1), a positioning pressure plate (10) is provided on the side of the mounting support (9), and the positioning pressure plate (10) is screwed to the surface of the mounting support (9), and a silent sponge (15) is clamped between the side of the mounting support (9) and the side of the positioning pressure plate (10).
3. The beveling mechanism for the sound-proof and noise-reducing material according to claim 2, characterized in that: A straight opening groove (13) is provided at the same central position on the surfaces of the positioning pressure plate (10) and the mounting support (9), and the straight opening groove (13) penetrates the bottom surfaces of the positioning pressure plate (10) and the mounting support (9), and inclined opening grooves (14) are symmetrically distributed on both sides of the straight opening groove (13).
4. The beveling mechanism for the sound-proof and noise-reducing material according to claim 3, characterized in that: The mounting support (9) is internally bolted with a thorn needle base (11), and the surface of the thorn needle base (11) is provided with a limiting thorn needle (12), and the limiting thorn needle (12) penetrates the surface of the mute sponge (15) along the inclined opening groove (14).
5. The beveling mechanism for the sound-proof and noise-reducing material according to claim 1, characterized in that: At least one set of tool holder bodies (6) is provided on the surface of the load-bearing support plate (2), and the top surface of the end of the tool holder body (6) is in line with the center position of the top surface of the mounting support (9).
6. The beveling mechanism for the sound-proof and noise-reducing material according to claim 1, characterized in that: When a plurality of groups of knife holder bodies (6) are provided on the surface of the load-bearing support plate (2), the adjacent knife holder bodies (6) are distributed circumferentially, and the knife holder bodies (6) correspond to the cutting knife (8) groups one by one.
7. The beveling mechanism for the sound-proof and noise-reducing material according to claim 1, characterized in that: A driving assembly (4) is bolted to the inner side of the support bracket (1) away from the surface of the mounting support (9), and the movable end of the driving assembly (4) is connected to the top end of the load-bearing support plate (2).
Citation Information
Patent Citations
Cutting mechanism for mute sponge
CN218476762U
Silent sponge tire
CN219029032U
