Plastic particle weighing and packaging device
By using breaking components and stop components in the plastic particle weighing and packaging device, the problem of plastic particle adhesion and blockage is solved, and the efficient bagging process and precise weight control are achieved, and the bagging efficiency and product quality of plastic particles are improved. .
Patent Information
- Application Number
- CN202421061305.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Plastic particles are prone to sticking after long-term extrusion in the storage tank, resulting in clogging of the discharge port and affecting the efficiency and accuracy of the automatic weighing and packaging machine.
A plastic particle weighing and packaging device is designed, including a breaking component, a stop component and a curved baffle. The breaking component drives the rotating shaft and the interlaced blades through the power element to break the sticking plastic particles, and the stop component passes through the baffle. Control the opening and closing of the discharge port, and the arc-shaped baffle tightly surrounds the discharge port to reduce the fall of plastic particles.
It effectively reduces the possibility of sticking plastic particles blocking the hopper, ensures the smooth progress of the bagging process, improves the loading efficiency and accuracy, reduces the risk of plastic particles loss and external impurities entering the storage barrel, and improves product quality.
Smart Images
Figure CN222202956U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of quantitative packaging of plastic pellets, and in particular to a plastic pellet weighing and packaging device. Background Art
[0002] Plastic pellets refer to small granular materials made by mixing, heating, melting, extruding, fine filtering, granulating and other processes under certain conditions according to the properties and uses of plastics. Plastic pellets are widely used in the manufacture of various plastic products, such as automobiles, electronics, daily necessities, building materials and other industries.
[0003] Plastic pellets need to go through weighing, packaging and other processes before they can be put on the market. Weighing and packaging operations consume a lot of manpower and time, and are inefficient. Many manufacturers have adopted packaging machines with automatic weighing to package materials. The current weighing packaging machines mainly include a storage barrel, a power mechanism, a weighing mechanism and a discharge port. A large amount of plastic pellets are stored in the storage barrel, and the plastic pellets fall into the packaging bag from the discharge port. When a certain weight is reached, the power mechanism closes the discharge port to achieve the purpose of quantitative packaging.
[0004] Regarding the above-mentioned related technologies, since the plastic particles have certain elasticity and viscosity, they will stick to each other and form lumps after being squeezed for a long time in the storage tank, resulting in blockage of the discharge port. Therefore, there is still a lot of room for improvement. Utility Model Content
[0005] In order to reduce the possibility of plastic pellets blocking a material outlet, the present application provides a plastic pellet weighing and packaging device.
[0006] The present application provides a plastic pellet weighing and packaging device that adopts the following technical solution:
[0007] A plastic pellet weighing and packaging device comprises a frame, a weighing piece, a storage barrel, a stop assembly and a lower hopper, wherein the storage barrel is arranged on the frame, and the lower hopper is also arranged on the frame and located below the storage barrel, the stop assembly is arranged on the storage barrel, the weighing piece is arranged on the frame and located below the lower hopper, and further comprises a breaking up assembly, wherein the breaking up assembly comprises a first power element, which is rotatably arranged in the lower hopper and is used to provide power; a rotating shaft, which is fixedly connected to the first power element; and a plurality of blades, wherein the plurality of blades are arranged on the rotating shaft.
[0008] Through the above technical solution, when the plastic pellets fall from the storage barrel and pass through the breaking up assembly, the first power element drives the rotating shaft to rotate, and the blades on the rotating shaft break up the plastic pellets that are stuck together, effectively reducing the possibility of the stuck plastic pellets clogging the lower hopper, so that the bagging process of the plastic pellets proceeds smoothly.
[0009] Preferably, the plurality of blades are staggered with each other and fixedly arranged on the rotating shaft.
[0010] Through the above technical solution, the blades are staggered to increase the possibility of collision between the adhered plastic particles and the blades, which is beneficial to break up the adhered plastic particles and improve the breaking efficiency.
[0011] Preferably, the stop assembly includes a second power element rotatably disposed on the storage barrel, and a discharge port is provided on the storage barrel; and a baffle rotatably disposed on the storage barrel and rotatably connected to the second power element, and the baffle is used to block the discharge port.
[0012] Through the above technical solution, the second power element drives the baffle to rotate around the storage barrel, controls whether the baffle blocks the discharge port, and thus controls whether the material is discharged. The process is simple, fast, and easy to control.
[0013] Preferably, it also includes a hook body, which is fixedly arranged on the frame and is used to hook and fix the bag.
[0014] Through the above technical solution, the bag used to hold the plastic pellets can be hung on the hook body to fix the bag, which is beneficial to improving the stability of the bag during filling and reducing the possibility of the bag tipping over.
[0015] Preferably, the baffle has an arc, and is used to surround the storage barrel and prevent the plastic particles from falling out of the discharge port.
[0016] Through the above technical solution, the arc-shaped baffle plate is conducive to more tightly surrounding the discharge port, reducing the possibility of plastic pellets falling from the edge of the baffle plate, and the arc-shaped baffle plate also helps the plastic pellets slide into the lower hopper.
[0017] Preferably, the lower hopper includes a conical hopper fixedly arranged on the frame and located below the storage barrel; and a columnar channel fixedly arranged below the conical hopper, and the breaking up assembly is arranged in the columnar channel.
[0018] Through the above technical solution, the larger opening end of the conical bucket helps to collect the plastic pellets falling from the baffle, reducing the loss and waste of plastic pellets. The breaking up component breaks up the plastic pellets, and the plastic pellets fall out from the columnar channel, which is convenient for bagging.
[0019] Preferably, a cover is rotatably provided on the storage barrel.
[0020] Through the above technical solution, the cover isolates the plastic pellets in the storage barrel from the outside, reducing the possibility of external impurities falling into the storage barrel, which is beneficial to improving the quality of plastic pellet products.
[0021] Preferably, a handle is fixedly provided on the cover.
[0022] Through the above technical solution, the lid is larger and heavier as a whole, and the handle makes it convenient for the staff to flip the lid to fill the plastic pellets.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. When the plastic pellets fall from the storage barrel and pass through the breaking assembly, the first power element drives the shaft to rotate, and the blades on the shaft break up the plastic pellets that are stuck together, effectively reducing the possibility of the stuck plastic pellets blocking the lower hopper, so that the bagging process of the plastic pellets can proceed smoothly.
[0025] 2. The arc-shaped baffle helps to surround the discharge port more tightly, reducing the possibility of plastic pellets falling from the edge of the baffle, and the arc-shaped baffle also helps the plastic pellets slide into the lower hopper.
[0026] 3. The cover isolates the plastic pellets in the storage barrel from the outside, reducing the possibility of external impurities falling into the storage barrel, which is beneficial to improving the quality of plastic pellet products. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a plastic pellet weighing and packaging device in a preferred embodiment of the present application.
[0028] Figure 2 It is a cross-sectional view of a plastic pellet weighing and packaging device in a preferred embodiment of the present application.
[0029] Explanation of the reference numerals: 1. Frame; 2. Weighing piece; 3. Storage barrel; 31. Discharge port; 4. Stop assembly; 41. Second power element; 42. Baffle; 5. Lower hopper; 51. Conical hopper; 52. Columnar channel; 6. Breaking up assembly; 61. First power element; 62. Rotating shaft; 63. Blade; 7. Cover; 71. Handle; 8. Hook. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-2 This application is described in further detail.
[0031] The present application discloses a device for weighing and packaging plastic pellets. Figure 1 The plastic pellet weighing and packaging device includes a frame 1, a weighing piece 2, a storage barrel 3, a stop assembly 4, a lower hopper 5 and a breaking assembly 6, wherein the storage barrel 3 is fixedly mounted on the frame 1 for storing plastic pellets, the stop assembly 4 is mounted on the storage barrel 3 for controlling the discharge of the storage barrel 3, the lower hopper 5 is fixedly mounted on the frame 1 and located below the storage barrel 3, the breaking assembly 6 is fixedly mounted in the lower hopper 5 for breaking up the plastic pellets that are stuck together, and the weighing piece 2 is fixedly mounted on the frame 1 and located below the lower hopper 5 for weighing the weight of the plastic pellets.
[0032] The prepared plastic pellets need to be bagged before being put on the market for sale. When bagging, the weight of each bag of plastic pellets needs to be kept consistent, so a weighing piece 2 is provided. Specifically, the weighing piece 2 is an electronic scale, which is fixedly installed at the bottom of the frame 1. The bag for plastic pellets is placed on the weighing piece 2, and the plastic pellets continuously fall into the bag for loading. The value on the weighing piece 2 keeps changing, and the loading is stopped when a certain value is reached.
[0033] refer to Figure 2 The storage barrel 3 is installed at the top of the frame 1 and is used to store a large amount of plastic pellets. Specifically, the storage barrel 3 is a box structure with an opening at the top of the storage barrel 3 for filling the plastic pellets to be bagged. In order to reduce the possibility of other foreign matter falling into the storage barrel 3, a cover 7 is rotatably installed at the opening at the top of the storage barrel 3, and a handle 71 is fixedly installed on the cover 7. Since the cover 7 is relatively heavy as a whole, the handle 71 is convenient for the staff to flip the cover 7 to fill the plastic pellets; a discharge port 31 is opened at the bottom of the storage barrel 3, and the plastic pellets in the storage barrel 3 fall from the discharge port 31 into the lower hopper 5.
[0034] refer to Figure 1 and Figure 2 In order to control the plastic pellets from falling from the discharge port 31, a stop assembly 4 is installed on the storage barrel 3 to block or keep away from the discharge port 31. Specifically, the stop assembly 4 includes a second power element 41 and a baffle 42, wherein the second power element 41 is installed on the storage barrel 3. In this embodiment, the second power element 41 is a telescopic cylinder, which is rotatably installed on the side wall of the storage barrel 3, and the baffle 42 is also rotatably installed on the storage barrel 3. The telescopic rod of the telescopic cylinder is rotatably connected to the baffle 42, and the baffle 42 surrounds the discharge port 31 on the storage barrel 3. When the telescopic rod of the telescopic cylinder is retracted, the baffle 42 blocks the discharge port 31. 1. The plastic pellets cannot fall out of the storage barrel 3. When the telescopic rod of the telescopic cylinder is extended, the baffle 42 is pushed to rotate. At this time, the baffle 42 is moved away from under the discharge port 31, and the plastic pellets in the storage barrel 3 fall out. This process only requires the telescopic cylinder to drive the baffle 42 to rotate to complete, which is simple and efficient. At the same time, the baffle 42 is an arc-shaped baffle 42 with a certain curvature. The curvature of the baffle 42 is conducive to surrounding the storage barrel 3 and reducing the possibility of plastic pellets falling out from the edge of the baffle 42. When the baffle 42 is moved away from the discharge port 31, the curvature of the baffle 42 also plays a certain guiding role, guiding some plastic pellets to slide into the lower hopper 5.
[0035] In other embodiments, a power element that outputs linear reciprocating motion, such as a screw stepper motor or a piston, may be used instead of the telescopic cylinder to drive the baffle 42 to rotate, and its specific solution will not be described in detail here.
[0036] refer to Figure 1In order to improve the accuracy of the charging weight, a sensor and a PLC controller are also provided. The sensor is electrically connected to the weighing piece 2 and the PLC controller respectively, and the second power element 41 is electrically connected to the PLC controller. The sensor continuously monitors the weight on the weighing piece 2 and transmits the weight information to the PLC controller. The PLC controller analyzes the signal. When the weight on the weighing piece 2 reaches a certain value, the PLC controller generates a control signal to control the second power element 41 to start, drive the baffle 42 to block the discharge port 31 on the storage barrel 3, thereby stopping the charging, which is beneficial to improving the stability and accuracy of the charging weight. The sensor and the PLC controller are not specifically displayed in the accompanying drawings.
[0037] refer to Figure 1 In order to facilitate loading, a lower hopper 5 is provided, and the lower hopper 5 plays a role in improving the loading accuracy. Specifically, the lower hopper 5 includes a conical hopper 51 and a columnar channel 52, wherein the conical hopper 51 is fixedly mounted on the frame 1, the conical hopper 51 is trumpet-shaped, and has a larger opening and a smaller opening, and a uniform transition from the larger opening to the smaller opening, the larger opening end is vertically upward, and the smaller opening end is vertically downward, and the larger opening end of the conical hopper 51 helps to collect the plastic pellets falling from the baffle 42, thereby reducing the loss and waste of the plastic pellets; the columnar channel 52 is vertically arranged and fixedly mounted on the conical hopper 51, and is integrally connected to one end of the smaller opening of the conical hopper 51, and the plastic pellets accurately fall into the bag through the columnar channel 52, thereby improving the loading accuracy.
[0038] refer to Figure 1 and Figure 2 Since the plastic pellets have certain elasticity and viscosity, when the plastic pellets are piled together for a long time, the plastic pellets will stick to each other. During the loading process, the plastic pellets that stick together will block the lower hopper 5, making the loading process unable to proceed smoothly. Therefore, a breaking component 6 is provided. Specifically, the breaking component 6 includes a first power element 61, a rotating shaft 62 and a plurality of blades 63. The first power element 61 is installed in the lower columnar channel 52. In this embodiment, the first power element 61 is a motor, which is vertically arranged, and the output shaft of the motor is vertically downward and fixedly installed in the columnar channel 52 for outputting power; the rotating shaft 62 is also vertically arranged and fixedly installed on the output shaft of the motor. The motor is used to drive the rotating shaft 62 to rotate, and the plurality of blades 63 are fixedly installed on the surface of the rotating shaft 62; the plurality of blades 63 are strip structures, one end of the plurality of blades 63 is fixedly installed on the rotating shaft 62, and the plurality of blades 63 are staggered with each other, which increases the possibility of collision between the sticking plastic pellets and the blades 63, is conducive to breaking up the sticking plastic pellets, and at the same time improves the breaking efficiency.
[0039] In the embodiment, the blades 63 are made of silicone material. Silicone has a certain elasticity. While being able to break up the adhering plastic particles, it will not cut or break the plastic particles, which helps to maintain the integrity of the plastic particles. When the motor rotates, a number of blades 63 rotate with the rotating shaft 62, and a number of blades 63 break up the adhering plastic particles. In other embodiments, the first power element can also be a power element with output torque such as a rotating cylinder or a pneumatic motor instead of a motor to drive the rotating shaft 62 to rotate. The specific scheme is not repeated here.
[0040] refer to Figure 2 As more and more materials are loaded, the bag may tilt, causing the loaded plastic pellets to scatter out. Therefore, a hook body 8 is fixedly installed on the frame 1. In this embodiment, four hook bodies 8 are provided, wherein two hook bodies 8 are installed at intervals on one side of the frame 1, and the other two hook bodies 8 are installed at intervals on the side opposite to the first two hook bodies 8, and the four hook bodies 8 are located below the lower hopper 5. The bag can be hung on the structure, and the bag is fixed, which is conducive to smooth loading.
[0041] The implementation principle of a plastic pellet weighing and packaging device according to an embodiment of the present application is as follows: a storage barrel 3 is fixedly mounted on a frame 1, a discharge port 31 is provided on the storage barrel 3, a stop assembly 4 is mounted on the storage barrel 3, and is used to block the discharge port 31, a lower hopper 5 is fixedly mounted on the frame 1, and is located below the storage barrel 3, and a breaking assembly 6 is mounted in the lower hopper 5, and is used to break up the plastic pellets.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A plastic pellet weighing and packaging device, comprising a frame (1), a weighing piece (2), a storage barrel (3), a stop assembly (4) and a lower hopper (5), wherein the storage barrel (3) is arranged on the frame (1), the lower hopper (5) is also arranged on the frame (1) and is located below the storage barrel (3), the stop assembly (4) is arranged on the storage barrel (3), the weighing piece (2) is arranged on the frame (1) and is located below the lower hopper (5), and is characterized in that: It also includes a breaking up component (6), wherein the breaking up component (6) includes A first power element (61) is rotatably disposed in the lower hopper (5) and is used to provide power; A rotating shaft (62) fixedly connected to the first power element (61); and a plurality of blades (63), wherein the plurality of blades (63) are arranged on the rotating shaft (62).
2. A plastic pellet weighing and packaging device according to claim 1, characterized in that: The plurality of blades (63) are interlaced with each other and fixedly arranged on the rotating shaft (62).
3. A plastic pellet weighing and packaging device according to claim 1, characterized in that: The stop assembly (4) comprises A second power element (41) is rotatably disposed on the storage barrel (3), and a discharge port (31) is provided on the storage barrel (3); and a baffle (42) rotatably disposed on the storage barrel (3) and rotatably connected to the second power element (41); the baffle (42) is used to block the discharge port (31).
4. A plastic pellet weighing and packaging device according to claim 1, characterized in that: It also comprises a hook body (8), wherein the hook body (8) is fixedly arranged on the frame (1) and is used for hooking and fixing the bag.
5. The device for weighing and packaging plastic pellets according to claim 3, characterized in that: The baffle (42) has an arc shape and is used to surround the storage barrel (3) to prevent plastic particles from falling out of the discharge port (31).
6. A plastic pellet weighing and packaging device according to claim 1, characterized in that: The lower hopper (5) comprises A conical bucket (51) is fixedly mounted on the frame (1) and is located below the material storage barrel (3); and a columnar channel (52) fixedly arranged below the conical bucket (51), wherein the breaking up assembly (6) is arranged in the columnar channel (52).
7. A plastic pellet weighing and packaging device according to claim 1, characterized in that: A cover (7) is rotatably arranged on the storage barrel (3).
8. A plastic pellet weighing and packaging device according to claim 7, characterized in that: A handle (71) is fixedly provided on the cover (7).