Small cake cotton paper machine
By designing an automated small cake paper machine, using pressing, feeding, paper folding and top material components, combined with PLC controller, the problems of low efficiency and high cost of tea cake packaging are solved, and efficient and stable tea is achieved Cake packaging reduces the need for manual operation.
Patent Information
- Application Number
- CN202420910115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing tea cake cotton baking process relies on manual packaging, which is difficult to meet market demand, is inefficient and cost-effective.
A small pie paper machine is designed, including pressing components, feed components, paper folding components and top-up components. It realizes automated packaging through a PLC controller instead of manual operation to ensure production quality and efficiency.
It realizes automatic packaging of tea cakes, improves packaging efficiency, shortens packaging time, reduces labor costs and labor intensity, has good product quality, high yield rate and high equipment utilization rate.
Smart Images

Figure CN222203003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea cake production equipment, in particular to a small cake cotton paper machine. Background Art
[0002] Tea cakes are formed by pressing tea leaves through a series of processing procedures. The raw material of tea cakes is mainly Pu'er black tea. Tea cakes need to be packaged before they are sold on the market. Packaging can not only protect the integrity of the tea cakes, but also prevent moisture and mildew, extend the shelf life of the tea cakes, and package the tea cakes for easy identification and sales. The existing tea cake cotton packaging process still uses manual packaging, which is difficult to meet market demand. Summary of the invention
[0003] The purpose of the utility model is to provide a small cake tissue paper machine with simple structure, cost saving and high working efficiency, reduced labor cost and labor intensity, low production cost, good product quality, high yield rate and high equipment utilization rate, so as to solve the deficiencies and shortcomings of the prior art.
[0004] In order to realize the above technical solution, the technical solution of the utility model is as follows: a small cake cotton paper machine, comprising a frame, the small cake cotton paper machine also includes:
[0005] A pressing component, which can be lifted and lowered on the frame and is used to press the tea cake into the jig;
[0006] A feeding assembly is movably arranged on the frame and is used for containing packaging cotton and tea cakes;
[0007] a tissue paper folding assembly, rotatably disposed between the pressing assembly and the feeding assembly, and used for folding tissue paper; and
[0008] A material lifting assembly is arranged on the inner side of the frame in a liftable manner and is used to support the material feeding assembly;
[0009] Wherein: the pushing component pushes against the feeding component, and the pressing component presses the tea cake into the feeding component; the tissue paper folding component folds the tissue paper to make it fit the tea cake.
[0010] Furthermore, the pressing assembly includes a pressing support; a pressing cylinder is fixedly provided on the top of the pressing support; a pressing fixture is movably inserted on the pressing support; and the pressing cylinder can drive the pressing fixture to move back and forth.
[0011] Furthermore, the feed assembly includes a push cylinder fixed on the frame; the output of the push cylinder is screwed with a feed bracket; the feed bracket is slidably arranged on the frame through a linear rail; and a fixture is provided on the top of the feed bracket.
[0012] Furthermore, the jig is provided with a T-shaped placement groove; the jig is provided with vacuum holes; the vacuum holes are evenly distributed on the circumference of the T-shaped placement groove.
[0013] Furthermore, the tissue paper folding assembly comprises:
[0014] A tissue paper folding seat, detachably arranged on the frame;
[0015] A first driving source, swingably disposed on the frame, for folding power; and
[0016] The folding element is rotatably arranged on the tissue paper folding seat; the first driving source can drive the folding element to rotate back and forth.
[0017] Furthermore, the folding element comprises a folding bottom plate fixed on the tissue paper folding seat; a driving plate is arranged above the folding bottom plate; and folding fingers are movably arranged between the adjacent folding bottom plate and the driving plate.
[0018] Furthermore, the driving plate is provided with arc-shaped driving grooves in a circumferential array;
[0019] One end of the folding finger is slidably arranged in the driving slide groove through a pin shaft; a long protrusion is extended outwardly on one side of the folding hand; and the long protrusion is inserted on the folding bottom plate.
[0020] Furthermore, the ejection assembly comprises an ejection cylinder fixedly arranged on the inner side of the frame; an ejection fixture is screwed on the output end of the ejection cylinder; and polytetrafluoroethylene is embedded on the top of the ejection fixture.
[0021] Compared with the prior art, the utility model has the following beneficial effects: the utility model realizes the automatic small tea cake packing of cotton paper through the cooperation of the pressing component, the feeding component, the cotton paper folding component, the lifting component, the PLC controller and other equipment, thereby replacing the manual operation, ensuring the production quality, reducing the production working time and improving the production efficiency;
[0022] 2) The utility model effectively solves the problem of difficult packaging of small tea cakes, and has the characteristics of fast automatic packaging of cylindrical tea cakes, stable and firm packaging, and good packaging effect, which improves the work efficiency of small tea cake packaging, shortens the packaging time, and has significant practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the small cake cotton paper machine of the utility model;
[0025] Figure 2 for Figure 1 A is a partial enlarged schematic diagram of the middle part. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0028] Please refer to the attached Figures 1 to 2As shown: a small cake cotton paper machine, including a frame 1, a pressing assembly 2, a feeding assembly 3, a cotton paper folding assembly 4, a top material assembly 5 and a PLC controller. The frame 1 is a common rectangular frame 1 structure with sheet metal parts on the outside and moving wheels on the bottom. The PLC controller is arranged on the inner side of the frame 1 and is electrically connected to the pressing assembly 2, the feeding assembly 3, the cotton paper folding assembly 4, and the top material assembly 5, and is used to control the operation of the small cake cotton paper machine equipment. The automatic control part of the PLC controller can be specifically set by technicians in this field according to the requirements of the small cake cotton wrapping process, the specific structure and working process of the small cake cotton paper machine below, and will not be repeated here. The pressing component 2 can be lifted and arranged on the frame 1, and is used to press the tea cake into the fixture of the feeding component 3 to complete the cotton paper wrapping operation on the bottom and sides of the tea cake; the feeding component 3 can be movably arranged on the frame 1, and is used to hold the packaging cotton and tea cake and convey them to the bottom of the cotton paper folding component; the cotton paper folding component 4 can be rotatably arranged between the pressing component 2 and the feeding component 3, and is used to fold the cotton paper and complete the final closing of the cotton paper; the lifting component 5 can be lifted and arranged on the inner side of the frame 1, and is used to support the feeding component 3 to ensure that the pressing component 2 does not deform during the pressing process. Specifically: after the lifting component 5 supports the feeding component 3, the pressing component 2 sees that the tea cake is pressed into the feeding component 3; the cotton paper folding component 4 folds the lifted cotton paper to make it fit the tea cake. The utility model realizes the automatic packing of cotton paper in small tea cakes through the cooperation of the pressing component, the feeding component, the cotton paper folding component, the lifting component, the PLC controller and other equipment, thereby replacing the manual operation, ensuring the production quality, reducing the production working time and thus improving the production efficiency, and the utility model has the advantages of simple structure, cost saving and high working efficiency, reducing the labor cost and labor intensity, low production cost, good product quality, high yield rate and high equipment utilization rate. The pressing component 2, the feeding component 3, the cotton paper folding component 4 and the lifting component 5 will be introduced in detail below.
[0029] Based on the above embodiment, the pressing assembly 2 includes a pressing bracket 21; a pressing cylinder 22 is fixedly arranged on the top of the pressing bracket 21, which is used to provide a driving force for inserting the small tea cakes and tissue paper into the jig together; a pressing jig 23 is movably inserted on the pressing bracket 21; the pressing cylinder 22 can drive the pressing jig 23 to move back and forth.
[0030] On the basis of the above embodiment, the feed assembly 3 includes a push cylinder 31 fixed on the frame 1 for providing driving force; the output of the push cylinder 31 is screwed with a feed bracket 32; the feed bracket 32 is slidably arranged on the frame 1 through a linear rail; a jig 33 is arranged on the top of the feed bracket 32. When in use, the push cylinder 31 drives the jig 33 to move back and forth at the station of the tissue paper folding assembly 4 to realize feeding and discharging.
[0031] Based on the above embodiment, the jig 33 is provided with a T-shaped placement groove; the jig 33 is provided with vacuum holes; the vacuum holes are evenly distributed on the surrounding side of the T-shaped placement groove. When in use, the vacuum holes are connected to negative pressure through pipes, so that the tissue paper can be slightly pre-fixed to prevent it from falling and shifting during transportation.
[0032] On the basis of the above-mentioned embodiment, the cotton paper folding assembly 4 comprises: a cotton paper folding seat 42, a first driving source 41 and a folding element 43. The cotton paper folding seat 42 can be detachably arranged on the frame 1 to provide support for the installation of the folding element 43; the first driving source 41 can be swingably arranged on the frame 1, and the output end is hingedly connected to the folding element 43 for folding power; the folding element 43 can be rotatably arranged on the cotton paper folding seat 42; the first driving source 41 can drive the folding element 43 to rotate back and forth. When in use, the first driving source 41 drives the folding element 43 to rotate and delay radial contraction to complete the folding of the cotton. In this example, the first driving source 41 is a cylinder; the cylinder is installed on the frame through a cylinder mounting seat; of course, in other embodiments; the first driving source 41 can also be an electric type or a cylinder type or other reciprocating linear moving mechanical structure, which is not specifically limited here.
[0033] Based on the above embodiment, the folding element 43 includes a folding bottom plate fixed on the tissue folding seat 42; a driving plate is provided above the folding bottom plate; and folding fingers are movably provided between the adjacent folding bottom plate and the driving plate. When the first driving source 41 drives the driving plate to rotate, the driving plate or the folding fingers of the circular array move radially toward the axis of the folding element 43.
[0034] Based on the above embodiment, the driving plate is provided with arc-shaped driving grooves in a circumferential array;
[0035] One end of the folding finger is slidably arranged in the driving slide groove through a pin shaft; a long protrusion is extended outwardly on one side of the folding hand; and the long protrusion is inserted on the folding bottom plate.
[0036] Based on the above embodiment, the ejection assembly 5 includes an ejection cylinder fixedly arranged on the inner side of the frame 1; an ejection fixture is screwed onto the output end of the ejection cylinder; and polytetrafluoroethylene is embedded on the top of the ejection fixture.
[0037] The utility model effectively solves the problem of difficult packaging of small tea cakes, has the characteristics of fast automatic packaging of cylindrical tea cakes, stable and firm packaging and good packaging effect, improves the work efficiency of small tea cake packaging, shortens the packaging time and has remarkable practicality.
[0038] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A small cake tissue paper machine, comprising a frame (1), characterized in that: The small cake tissue paper machine also includes: A pressing component (2) is arranged on the frame (1) in a liftable manner and is used to press the tea cake into the jig; A feeding assembly (3) is movably arranged on the frame (1) and is used for containing packaging cotton and tea cakes; A tissue paper folding assembly (4) is rotatably disposed between the pressing assembly (2) and the feeding assembly (3) and is used for folding tissue paper; and A material lifting assembly (5) is arranged on the inner side of the frame (1) in a liftable manner and is used to support the material feeding assembly (3); Wherein: the pushing component (5) pushes against the feeding component (3), and the pressing component (2) presses the tea cake into the feeding component (3); and the tissue paper folding component (4) folds the tissue paper to fit the tea cake.
2. The small cake tissue machine according to claim 1, characterized in that: The material pressing assembly (2) comprises a material pressing support (21); a material pressing cylinder (22) is fixedly arranged on the top of the material pressing support (21); a material pressing fixture (23) is movably inserted on the material pressing support (21); and the material pressing cylinder (22) can drive the material pressing fixture (23) to move back and forth.
3. The small cake tissue machine according to claim 1, characterized in that: The feed assembly (3) comprises a push cylinder (31) fixedly mounted on the frame (1); a feed bracket (32) is screwed to the output of the push cylinder (31); the feed bracket (32) is slidably mounted on the frame (1) via a linear rail; and a jig (33) is provided on the top of the feed bracket (32).
4. The cake tissue machine according to claim 3, characterized in that: The jig (33) is provided with a T-shaped placement groove; the jig (33) is provided with vacuum holes; the vacuum holes are evenly distributed on the periphery of the T-shaped placement groove.
5. The small cake tissue machine according to claim 1, characterized in that: The tissue paper folding assembly (4) comprises: A tissue paper folding seat (42) detachably arranged on the frame (1); A first driving source (41) is swingably disposed on the frame (1) and is used for folding power; and The folding element (43) is rotatably arranged on the tissue paper folding seat (42); the first driving source (41) can drive the folding element (43) to rotate back and forth.
6. The small cake tissue machine according to claim 5, characterized in that: The folding element (43) comprises a folding bottom plate fixedly mounted on the tissue paper folding seat (42); a driving plate is arranged above the folding bottom plate; and folding fingers are movably arranged between the adjacent folding bottom plate and the driving plate.
7. The small cake tissue machine according to claim 6, characterized in that: The driving plate is provided with arc-shaped driving grooves in a circumferential array; One end of the folding finger is slidably arranged in the driving slide groove through a pin shaft; a long protrusion is extended outwardly on one side of the folding hand; and the long protrusion is inserted on the folding bottom plate.
8. The small cake tissue machine according to claim 1, characterized in that: The ejection assembly (5) comprises an ejection cylinder fixedly arranged on the inner side of the frame (1); an ejection fixture is screwed to the output end of the ejection cylinder; and polytetrafluoroethylene is embedded on the top of the ejection fixture.
