Automatic winding displacement multi-head take-up device

Abstract

The utility model relates to the technical field of take-up equipment, in particular to an automatic winding displacement multi-head take-up device which comprises a machine base and a control panel, a plurality of guide wheel sets are arranged at the top of the machine base, a plurality of take-up devices are arranged on one side wall of the machine base, each guide wheel set corresponds to one take-up device, and each take-up device comprises a take-up mechanism and a winding displacement mechanism. The take-up mechanism and the wire arranging mechanism are both connected with the control panel, the wire arranging mechanism is arranged at one end of the take-up mechanism, the wire arranging mechanism comprises a wire guide wheel and two sensors, the two sensors are installed at the upper end and the lower end of the wire guide wheel respectively, the take-up mechanism comprises a take-up material disc and a take-up motor, and a movable shaft of the take-up motor is connected with the take-up material disc. The automatic wire arranging machine is simple in structure, convenient to operate, small in size, high in automation degree and capable of setting the wire arranging distance, the number of laminated layers, the number of meters and the speed, accurate control over wire arranging can be achieved, wire arranging is tight and smooth, the workload of operators is effectively reduced, and the use requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of wire taking-up equipment, in particular to an automatic wire arrangement multi-head wire taking-up device. Background Art

[0002] When manufacturing wires and cables, the produced wires and cables need to be wound on a material tray. At present, in larger wire and cable factories, multi-head wire take-up machines are generally used for wire take-up. Multi-head wire take-up machines are a type of winding equipment used for wires, cables, steel wires and other wires. It has multiple take-up heads and can wind multiple wires at the same time, thereby improving production efficiency.

[0003] Most of the existing multi-head wire-winding machines are equipped with a wire-arranging mechanism for assistance, which is used to guide the wires to be evenly arranged on the wire-winding shaft to avoid overlapping or crossing of the wires. However, the current wire-arranging mechanisms are mostly relatively simple, usually including guide wheels, slide rails, screw rods and other structures. When arranging the wires, it is impossible to ensure the accuracy of the wires in automatic detection and precise control, and cannot meet the use requirements. Utility Model Content

[0004] In view of the defects of the above-mentioned prior art, the utility model provides an automatic wire arranging and multi-head wire taking-up device, which has a simple structure, is easy to operate, has a small size, and a high degree of automation. The wire arranging spacing, number of layers, number of meters, and speed can be set, and precise control of the wire arranging can be achieved. The wires are arranged tightly and smoothly, which effectively reduces the workload of the operator and can meet the use requirements.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An automatic wire-arranging multi-head wire-taking device comprises a machine base and a control panel, a plurality of guide wheel groups are arranged on the top of the machine base, a plurality of wire-taking devices are arranged on one side wall of the machine base, each guide wheel group corresponds to a wire-taking device, the guide wheel group comprises a transverse guide wheel and a vertical guide wheel, the vertical guide wheel is arranged above the wire-taking device, the transverse guide wheel is arranged on one side of the vertical guide wheel, the wire-taking device comprises a wire-taking mechanism and a wire-arranging mechanism, both of which are connected to the control panel, the wire-arranging mechanism is arranged at one end of the wire-arranging mechanism, the wire-arranging mechanism comprises a wire guide wheel and a sensor group, the sensor group comprises at least two sensors, the two sensors are respectively installed at the upper and lower ends of the wire guide wheel, the wire-taking mechanism comprises a wire-taking material tray and a wire-taking motor, the movable shaft of the wire-taking motor is connected to the wire-taking material tray, and can drive the wire-taking material tray to rotate.

[0007] In the above description, as a preference, a mounting cavity is provided in the machine base, the mounting cavity is divided into a plurality of mounting positions by partitions, the wire take-up device is installed in the mounting position by a mounting frame, and is exposed outward through a side wall of the machine base.

[0008] In the above description, as a preference, a laterally extending rotating shaft is provided on the mounting frame, the wire take-up material tray is arranged on the rotating shaft, the wire take-up motor is arranged on one side of the machine base, and the movable shaft of the wire take-up motor is connected to the rotating shaft through a ball screw coupling.

[0009] In the above description, as a preference, an I-shaped mounting plate is provided on the machine base, the I-shaped mounting plate comprises a vertical plate and an upper horizontal plate and a lower horizontal plate respectively mounted on the upper and lower ends of the vertical plate, and the guide wheel is mounted in the middle of the vertical plate.

[0010] In the above description, as a preference, both the upper horizontal plate and the lower horizontal plate are provided with mounting arms extending outward, and the sensor is mounted on the mounting arms.

[0011] In the above description, as a preference, the sensor is arranged toward the direction of the wire take-up reel.

[0012] In the above description, preferably, the sensor is a photoelectric sensor.

[0013] The beneficial effects of the utility model are as follows: a plurality of guide wheel groups are arranged on the top of the machine base, a plurality of wire-taking devices are arranged on one side wall of the machine base, each guide wheel group corresponds to a wire-taking device, and the guide wheel group and the wire-taking device are integrated and installed on the machine base, which effectively reduces the overall volume of the device and reduces the occupied space; the guide wheel group includes a transverse guide wheel and a vertical guide wheel, the vertical guide wheel is arranged above the wire-taking device, and the transverse guide wheel is arranged on one side of the vertical guide wheel; the wire-taking device includes a wire-taking mechanism and a wire-arranging mechanism, both of which are connected to the control panel, and the wire-arranging mechanism includes a wire wheel and a sensor group, and the sensor group includes at least two sensors, and the two sensors are respectively installed at the upper and lower ends of the wire wheel, and the wire-taking machine The structure includes a wire take-up reel and a wire take-up motor. The movable shaft of the wire take-up motor is connected to the wire take-up reel and can drive the wire take-up reel to rotate. When taking up the wire, the wire reaches the conductor wheel along the guidance of the horizontal guide wheel and the vertical guide wheel, and is then reeled onto the wire take-up reel after passing through the conductor wheel. The sensor senses the position of the wire on the wire take-up reel in real time, and drives the wire take-up reel to adjust its position through the wire take-up motor driving shaft, so that the wires are evenly arranged on the wire take-up reel to avoid overlapping or crossing of the wires. The structure is simple, easy to operate, small in size, and highly automated. The wire arrangement spacing, number of layers, number of meters, and speed can be set through the control panel, so that precise control of the wire arrangement can be achieved, the wire arrangement is tight and smooth, and the workload of the operator is effectively reduced, which can meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 : It is a structural schematic diagram of an embodiment of the utility model;

[0015] Figure 2 : It is a schematic diagram of the side view structure of an embodiment of the utility model;

[0016] Figure 3 : It is a schematic structural diagram of a wire take-up device according to an embodiment of the utility model;

[0017] Description of the accompanying drawings: 10-machine base, 11-installation cavity, 12-partition, 13-installation position, 14-I-shaped mounting plate, 15-vertical plate, 16-upper horizontal plate, 17-lower horizontal plate, 18-installation arm, 19-sensor, 20-guide wheel group, 21-lateral guide wheel, 22-vertical guide wheel, 30-wire taking-up device, 31-mounting frame, 32-rotating shaft, 33-wire taking-up material tray, 34-wire taking-up motor, 35-ball screw coupling, 36-wire pulley. DETAILED DESCRIPTION

[0018] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0019] This embodiment: Figure 1-3 As shown, the automatic cable arrangement multi-head take-up device includes a machine base 10 and a control panel. Sixteen guide wheel groups 20 are arranged on the top of the machine base 10, and sixteen take-up devices 30 are arranged on a side wall of the machine base 10. A mounting cavity 11 is arranged in the machine base 10, and the mounting cavity 11 is divided into a plurality of mounting positions 13 by a partition 12. The take-up device 30 is installed in the mounting position 13 through a mounting frame 31, and is exposed to the outside through a side wall of the machine base 10. Each guide wheel group 20 corresponds to a take-up device 30. The guide wheel group 20 and the take-up device are integrated and installed on the machine base, which effectively reduces the overall volume of the device and reduces the occupied space.

[0020] The guide wheel group 20 includes a transverse guide wheel 21 and a vertical guide wheel 22. The vertical guide wheel 22 is arranged above the wire take-up device 30, and the transverse guide wheel 21 is arranged on one side of the vertical guide wheel 22.

[0021] The wire-taking device 30 includes a wire-taking mechanism and a wire-arranging mechanism, both of which are connected to the control panel, and the wire-arranging mechanism is arranged at one end of the wire-taking mechanism;

[0022] The wire-taking mechanism includes a wire-taking material tray 33 and a wire-taking motor 34. The movable shaft of the wire-taking motor 34 is connected to the wire-taking material tray 33 and can drive the wire-taking material tray 33 to rotate. The mounting frame 31 is provided with a laterally extending rotating shaft 32. The wire-taking material tray 33 is arranged on the rotating shaft 32. The wire-taking motor 34 is arranged on one side of the machine base 10. The movable shaft of the wire-taking motor 34 is connected to the rotating shaft 32 through a ball screw coupling 35, and can drive the wire-taking material tray 33 to rotate and move forward and backward at the same time.

[0023] The wire arrangement mechanism includes a wire wheel 36 and a sensor group. An I-shaped mounting plate 14 is provided on the machine base 10. The I-shaped mounting plate 14 includes a vertical plate 15 and an upper horizontal plate 16 and a lower horizontal plate 17 respectively installed at the upper and lower ends of the vertical plate 15. The wire wheel 36 is installed in the middle of the vertical plate 15. The sensor group includes two sensors 19, which are photoelectric sensors 19. The upper horizontal plate 16 and the lower horizontal plate 17 are both provided with mounting arms 18 extending outward. The two sensors 19 are respectively installed on the two mounting arms 18, and the sensors 19 are arranged toward the direction of the wire take-up tray 33.

[0024] When winding the wire, the wire first passes around the outside of the horizontal guide wheel 21, then passes around the outside of the vertical guide wheel 22, and moves downward to the wire guide wheel 36, and then passes through the wire guide wheel 36 and is wound onto the wire winding material tray 33. The sensor 19 senses the position of the wire on the wire winding material tray 33 in real time, and drives the rotating shaft 32 through the wire winding motor 34 to drive the wire winding material tray 33 to adjust its position, so that the wires are evenly arranged on the wire winding material tray 33 to avoid overlapping or crossing of the wires. The structure is simple, the operation is convenient, the volume is small, the degree of automation is high, and the wire arrangement spacing, number of layers, number of meters and speed can be set through the control panel, so that precise control of the wire arrangement can be achieved, the wire arrangement is tight and smooth, and the workload of the operator is effectively reduced, which can meet the use requirements.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical solution of the present invention still falls within the scope of the technical solution of the present invention.

Claims

1. Automatic cable arrangement and multi-head take-up device, including a base and a control panel, characterized in that: A plurality of guide wheel groups are provided on the top of the machine base, and a plurality of wire-taking devices are provided on one side wall of the machine base, each guide wheel group corresponds to a wire-taking device, the guide wheel group includes a transverse guide wheel and a vertical guide wheel, the vertical guide wheel is arranged above the wire-taking device, and the transverse guide wheel is arranged on one side of the vertical guide wheel, the wire-taking device includes a wire-taking mechanism and a wire-arranging mechanism, both of which are connected to the control panel, the wire-arranging mechanism is arranged at one end of the wire-taking mechanism, the wire-arranging mechanism includes a wire guide wheel and a sensor group, the sensor group includes at least two sensors, and the two sensors are respectively installed at the upper and lower ends of the wire guide wheel, the wire-taking mechanism includes a wire-taking material tray and a wire-taking motor, the movable shaft of the wire-taking motor is connected to the wire-taking material tray, and can drive the wire-taking material tray to rotate.

2. The automatic cable arrangement and multi-head take-up device according to claim 1, characterized in that: An installation cavity is arranged in the machine base, and the installation cavity is divided into a plurality of installation positions by partitions. The wire take-up device is installed in the installation position by a mounting frame and is exposed outward through a side wall of the machine base.

3. The automatic cable arrangement and multi-head take-up device according to claim 2, characterized in that: A laterally extending rotating shaft is provided on the mounting frame, a wire taking-up material tray is arranged on the rotating shaft, a wire taking-up motor is arranged on one side of the machine base, and a movable shaft of the wire taking-up motor is transmission-connected with the rotating shaft through a ball screw coupling.

4. The automatic cable arrangement and multi-head take-up device according to claim 1, characterized in that: An I-shaped mounting plate is arranged on the machine base. The I-shaped mounting plate comprises a vertical plate and an upper horizontal plate and a lower horizontal plate respectively mounted on the upper and lower ends of the vertical plate. The guide wheel is mounted on the middle of the vertical plate.

5. The automatic cable arrangement and multi-head take-up device according to claim 4, characterized in that: The upper horizontal plate and the lower horizontal plate are both provided with mounting arms extending outwards, and the sensors are mounted on the mounting arms.

6. The automatic cable arrangement and multi-head take-up device according to claim 1, characterized in that: The sensor is arranged toward the wire take-up reel.

7. The automatic cable arrangement and multi-head take-up device according to claim 1, characterized in that: The sensor is a photoelectric sensor.

Images