Height-adjustable pay-off device

By designing a height-adjustable wiring device, using vertical wiring and horn-like wire assembly, the problems of wire knotting and material rack being pulled down are solved, the orderly transmission and efficient wiring of wire are achieved, and the work is improved efficiency.

CN222204353UActive Publication Date: 2024-12-20DONGGUAN WANXIN METAL PROD CO LTD
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Patent Information

Application Number
CN202323669430.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-20
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

During the wire drawing process, the wire rack is simple in structure, which can easily lead to knotting of wires and pulling down the material rack, and the wires are easily scratched and damaged, affecting quality.

Method used

A height-adjustable wire laying device is designed, including lifting tracks, pulley frames, cylinder-driven top rods, horn-like wire assembly and multiple pulleys. Through vertical wire laying, horn-like wire assembly and pulley are used. Carry out wires, adjust the wiring distance, reduce wire damage and prevent the material rack from being pulled down.

Benefits of technology

The orderly transmission of wires is achieved, the wire knotting and damage is reduced, the material rack is not pulled down, and the work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pay-off device with adjustable height, which is characterized in that the upper part of a wire frame is provided with a lifting track, the lower part of a lifting rod is arranged in the lifting track, the upper part of the lifting rod is provided with a pulley yoke, and an air cylinder fixedly arranged on the wire frame drives an ejector rod to jack up or put down the pulley yoke; a first pulley and a second pulley are arranged at the left end and the right end of the upper portion of the pulley yoke, a horn-shaped wire arranging assembly is arranged on the portion, located on one side of the first pulley, of the lower portion of the pulley yoke, the horn-shaped wire arranging assembly is located above the wire rod placing position, and the horn-shaped wire arranging assembly comprises an annular ring with the inner diameter gradually reduced from bottom to top. And a pulley mounting plate mounted on the wire frame is arranged below the second pulley. According to the utility model, vertical pay-off is adopted, the pay-off distance in the vertical direction can be adjusted, the trumpet-shaped wire arrangement assembly and the pulley are used for wire arrangement, the wire scattering and wire arrangement effects are good, the wires are conveyed orderly, the wires are prevented from being bumped and scratched, the wire rod frame can be prevented from being pulled down, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal processing equipment, and in particular relates to a wire-releasing device with adjustable height. Background Art

[0002] During the wire drawing process, the structure of the wire pay-off rack is relatively simple, which can easily cause safety accidents such as wire knotting and the rack being pulled down. During the wire pay-off process, it is also easy to cause scratches and bumps on the wire, which can cause problems with the wire quality. Utility Model Content

[0003] The utility model aims to provide a height-adjustable wire-paying device to solve the problems of wire knotting and material rack being pulled down during the wire-paying process, and can also reduce problems such as wire scratches and bruises during the wire-paying process.

[0004] The utility model is realized through the following technical solutions.

[0005] A height-adjustable wire-releasing device comprises a wire rack, wherein the upper portion of the wire rack is provided with a lifting track, the lower portion of a lifting rod is arranged in the lifting track, a pulley rack is arranged on the upper portion of the lifting rod, and a cylinder driving a push rod fixedly arranged on the wire rack lifts or lowers the pulley rack; a first pulley and a second pulley are arranged at the left and right ends of the upper portion of the pulley rack, and a trumpet-shaped wire-arranging assembly is arranged on the side of the lower portion of the pulley rack located at the first pulley; the trumpet-shaped wire-arranging assembly is located above the placement position of the disk round rack, and the trumpet-shaped wire-arranging assembly comprises a lower annular ring, a middle annular ring and an upper annular ring, the inner ring of which gradually decreases from bottom to top, and the lower annular ring, the middle annular ring and the upper annular ring are connected by a plurality of connecting rods to form a hollow trumpet-shaped structure; a large rubber ring is arranged in the inner ring of the lower annular ring, and a small rubber ring is arranged in the inner ring of the upper annular ring; a pulley mounting plate arranged on the wire rack is arranged below the second pulley, and a third pulley and a fourth pulley in an upper and lower position relationship are arranged on the side of the pulley mounting plate close to the wire rack, and a fifth pulley is arranged on the side away from the wire rack.

[0006] Furthermore, two lifting rails are provided, and the two lifting rails are arranged on both sides of the cylinder.

[0007] Furthermore, the upper annular ring of the trumpet-shaped cable management assembly is mounted on the lower part of the pulley frame by screws, so that the trumpet-shaped cable management assembly is easy to disassemble and replace.

[0008] Furthermore, the installation height of the fifth pulley is between the installation heights of the third pulley and the fourth pulley. The third pulley, the fourth pulley and the fifth pulley form a herringbone structure.

[0009] Furthermore, a vertical rod protruding upwards and used for inserting the coil is provided in the middle of the coil frame. The vertical rod is conducive to guiding the wires on the coil upwards in circles to prevent the wire circles from interlacing with each other.

[0010] The beneficial effects of the utility model are as follows: the height-adjustable wire-releasing device of the utility model adopts vertical wire-releasing, and the wire-releasing distance in the vertical direction can be adjusted. The wires are arranged by using a trumpet-shaped wire-arranging component and a pulley, and the wire-releasing and wire-arranging effects are good. The wires are transmitted in an orderly manner and are prevented from being damaged or scratched. The coil can also be prevented from being pulled down due to excessive force on the coil, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] Figure 2 for Figure 1 Enlarged structural diagram of point A in the middle.

[0013] In the figure, 1, wire rack, 2, disc rack, 3, lifting rod, 4, pulley rack, 5, cylinder, 6, push rod, 7, trumpet-shaped wire management assembly, 8, pulley mounting plate, 9, disc, 11, lifting track, 41, first pulley, 42, second pulley, 71, lower annular ring, 72, upper annular ring, 73, middle annular ring, 74, connecting rod, 75, screw, 81, third pulley, 82, fourth pulley, 83, fifth pulley, 91, wire, 711, large rubber ring, 721, small rubber ring. DETAILED DESCRIPTION

[0014] The present invention will be further described below in conjunction with specific examples and accompanying drawings.

[0015] like Figure 1 , Figure 2As shown, a height-adjustable wire-releasing device comprises a wire rack 1, a lifting track 11 is arranged on the upper part of the wire rack 1, a lifting rod 3 is arranged in the lifting track 11, a pulley frame 4 is arranged on the upper part of the lifting rod 3, a cylinder 5 fixedly arranged on the wire rack 1 drives a push rod 6 to lift or lower the pulley frame 4, and two lifting tracks 11 are arranged, and the two lifting tracks 11 are arranged on both sides of the cylinder 5. A first pulley 41 and a second pulley 42 are arranged at the left and right ends of the upper part of the pulley frame 4, and a trumpet-shaped wire arrangement component 7 is arranged on one side of the first pulley 41 at the lower part of the pulley frame 4. The trumpet-shaped cable management component 7 is located above the placement position of the disc frame 2. The trumpet-shaped cable management component 7 includes a lower annular ring 71, a middle annular ring 73 and an upper annular ring 72 with gradually decreasing inner diameters from bottom to top. The lower annular ring 71, the middle annular ring 73 and the upper annular ring 72 are connected by four connecting rods 74 to form a hollow trumpet-shaped structure; the inner ring of the lower annular ring 71 is equipped with a large rubber ring 711, and the inner ring of the upper annular ring 72 is equipped with a small rubber ring 721; the upper annular ring 72 of the trumpet-shaped cable management component 7 is installed at the lower part of the pulley frame 4 by screws 75, so as to facilitate the disassembly and replacement of the trumpet-shaped cable management component 7. A pulley mounting plate 8 mounted on the wire frame 1 is provided below the second pulley 42. The third pulley 81 and the fourth pulley 82 in an upper and lower position relationship are installed on the side of the pulley mounting plate 8 close to the wire frame 1, and the fifth pulley 83 is installed on the side away from the wire frame 1. The installation height of the fifth pulley 83 is between the installation heights of the third pulley 81 and the fourth pulley 82. The third pulley 81, the fourth pulley 82 and the fifth pulley 83 form a herringbone structure.

[0016] The middle of the coil frame 2 is provided with a vertical rod protruding upward for inserting the coil 9. The vertical rod is conducive to guiding the wires 91 on the coil 9 upward in circles to prevent the wires 91 from interlacing with each other.

[0017] The height-adjustable wire-releasing device designed in the utility model adopts a vertical wire-releasing method. Before use, the height of the pulley frame 4 is adjusted according to the wire diameter specification of the wire 91 of the vertically-releasing coil 9 and the coil diameter, and the trumpet-shaped wire-arranging assembly 7 of suitable size is installed. The height of the pulley frame 4 is adjusted, which is conducive to providing the wire 91 of the coil 9 with a distance for the wire 91 to be scattered when the wire is vertically released, and using the gravity of the wire 91 itself to provide the pulling force on the wire-arranging pulley. Then the wire 91 of the coil 9 is pulled up, passes through the lower annular ring 71, the middle annular ring 73 and the upper annular ring 72 of the trumpet-shaped wire-arranging assembly 7 in sequence, and then passes through the first pulley 41, the second pulley 42, and then passes through the third pulley 81, the fourth pulley 82, and the fifth pulley 83, and the wire is discharged from the fifth pulley 83. The trumpet-shaped wire-management assembly 7 takes in wires from the lower annular ring 71 and takes out wires from the upper annular ring 72, and combs the curled wires that pass through. The lower annular ring 71 and the upper annular ring 72 are equipped with rubber rings inside, and the middle annular ring 73 can also be wrapped with ropes or tapes, which can reduce the damage to the wire 91 when it passes through. The hollow structure in the middle of the trumpet-shaped wire-management assembly 7 can also reduce the damage to the wire 91 when it passes through. The height-adjustable wire-releasing device designed by the utility model adopts vertical wire-releasing, and the wire-releasing distance in the vertical direction can be adjusted. The trumpet-shaped wire-management assembly 7 and the pulley are used for wire-management, and the wire-releasing and wire-management effects are good. It can also prevent the coil 9 from being pulled down due to excessive force, and avoid the wire knotting, thereby improving work efficiency.

[0018] The above embodiments are only preferred implementation modes of the present invention and are only used to explain the present invention rather than to limit the present invention. Any changes, substitutions, combinations, simplifications, modifications, etc. made by those skilled in the art without departing from the spirit and principles of the present invention shall be considered as equivalent replacement modes and shall be included in the protection scope of the present invention.

Claims

1. A height-adjustable pay-off device, comprising a wire rack, characterized in that: The upper part of the wire rack is provided with a lifting track, the lower part of the lifting rod is arranged in the lifting track, the upper part of the lifting rod is provided with a pulley frame, and the cylinder fixedly installed on the wire rack drives the push rod to lift or lower the pulley frame; the left and right ends of the upper part of the pulley frame are provided with a first pulley and a second pulley, and the lower part of the pulley frame is provided with a trumpet-shaped wire arrangement component on one side of the first pulley; the trumpet-shaped wire arrangement component is located above the placement position of the disc round rack, and the trumpet-shaped wire arrangement component includes a lower annular ring, a middle annular ring and an upper annular ring with an inner diameter gradually decreasing from bottom to top, and the lower annular ring, the middle annular ring and the upper annular ring are connected by a number of connecting rods to form a hollow trumpet-shaped structure; the inner ring of the lower annular ring is provided with a large rubber ring, and the inner ring of the upper annular ring is provided with a small rubber ring; a pulley mounting plate installed on the wire rack is provided below the second pulley, and the third pulley and the fourth pulley in an upper and lower position relationship are installed on the side of the pulley mounting plate close to the wire rack, and the fifth pulley is installed on the side away from the wire rack.

2. The height-adjustable wire-releasing device according to claim 1, characterized in that: The lifting rails are arranged in two, and the two lifting rails are arranged on both sides of the cylinder.

3. The height-adjustable wire-releasing device according to claim 1, characterized in that: The upper annular ring of the trumpet-shaped cable management assembly is mounted on the lower part of the pulley frame through screws.

4. The height-adjustable wire-paying device according to claim 1, characterized in that: The installation height of the fifth pulley is between the installation heights of the third pulley and the fourth pulley.

5. The height-adjustable wire-paying device according to claim 1, characterized in that: A vertical rod protruding upwards and used for inserting the disc is provided in the middle of the disc frame.