Dry-process deacidification adsorption tower for coal gas
The coal gas dry acid removal adsorption tower addresses the challenge of coal dirt sticking to the complex airflow combination channels by using guide plates and a self-cleaning mechanism with screw rods and rubber pads, improving adsorption quality and efficiency while reducing maintenance costs.
Patent Information
- Application Number
- CN202420429437.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Existing coal gas dry adsorption towers face issues with coal dirt sticking to the complex airflow combination channels, leading to reduced adsorption performance and efficiency due to difficult cleaning and structural constraints.
A coal gas dry acid removal adsorption tower design featuring guide plates, a cleaning mechanism with screw rods and cleaning rods, and a transmission motor to enhance contact time with adsorbents, combined with a self-cleaning mechanism and rubber cleaning pads to improve adsorption quality and reduce labor costs.
The design increases the reaction time between coal gas and adsorbents, enhances adsorption quality, and facilitates easy cleaning, thereby maintaining efficiency and extending the service life of the adsorption tower components.
Smart Images

Figure CN222205146U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of adsorption towers, in particular to a coal gas dry acid removal adsorption tower. Background Art
[0002] Gas containing acidic corrosive media such as chlorine and sulfur causes rapid corrosion and failure of gas pipelines and ancillary equipment, affecting the safety and normal production and operation of the gas system. At present, the industry generally uses adsorption towers to adsorb chlorine and sulfur in coal gas. The methods used to remove acidic corrosive media such as chlorine and sulfur include wet scrubbing and dry adsorbent adsorption technology, which has the advantages of environmental protection and energy saving without water spraying, cooling, and generating new pollution sources.
[0003] The utility model patent with the patent application publication number 201220596050.7 discloses a multi-channel coal gas dry deacidification adsorption tower, which includes an inlet valve group, an inlet section, an adsorption section, an outlet section and an outlet valve group arranged in sequence, and the adsorption section is provided with a polygonal airflow combination channel, and the polygonal airflow combination channel is built with a dry adsorbent for removing chlorine, sulfur and ammonia. It can remove chlorine, sulfur and ammonia in coal gas, which are corrosive to pipelines and equipment, without spraying water or cooling, and maintains the original calorific value quality of coal gas.
[0004] However, in actual use, when the coal gas is discharged from the polygonal airflow combination channel, due to the complex structure of the combination channel, the coal dirt is easy to stick to the combination channel and the adsorbent, and it is not easy to clean, which can easily reduce the adsorption performance of the adsorbent, and easily make the channel smaller, thereby reducing the working efficiency of the adsorption tower. Utility Model Content
[0005] The utility model provides a coal gas dry acid removal adsorption tower, aiming to solve the above-mentioned problems.
[0006] The utility model is implemented in this way. The utility model provides the following technical solutions: a coal gas dry acid removal adsorption tower, comprising a shell, a plurality of supporting legs are arranged at the bottom of the shell, an adsorption section is arranged at the middle of the inner wall of the shell, an air outlet pipe is arranged at the top of the shell, a sewage pipe is arranged at the bottom of the shell, an air inlet pipe is arranged at one side of the shell, three guide plates are arranged obliquely inside the shell, and a cleaning mechanism is opened on the surface of the guide plate;
[0007] The cleaning mechanism includes a transmission groove opened on the surface of the guide plate, a screw rod is provided inside the transmission groove, a transmission motor is provided at one end of the screw rod, a connecting column is provided on the outer wall of the screw rod, cleaning rods 1 are provided at both ends of the connecting column, the cleaning rod 1 is set as a cavity, cleaning rods 2 are provided at both ends of the inner wall of the cleaning rod 1, and a spring is provided between the two cleaning rods 2.
[0008] It can be seen that in the above structure, the contact time between the gas and the adsorbent is increased by arranging the guide plate, the box door and the cleaning mechanism, and the guide plate can be self-cleaned to ensure the working efficiency of the adsorption tower next time, and the adsorption quality of the adsorption tower is improved and the labor cleaning cost is reduced. The cleaning mechanism and the guide plate can be repaired by opening the box door.
[0009] In a preferred embodiment, a cleaning groove is formed at the bottom of the first cleaning rod and the second cleaning rod, a cleaning pad is provided inside the cleaning groove, and the cleaning pad is made of rubber material.
[0010] It can be seen that in the above structure, by providing a cleaning pad, the service life of the guide plate is improved, the cleaning pad can clean the guide plate more thoroughly, and a cleaning groove is provided to facilitate the staff to disassemble and install the cleaning pad.
[0011] In a preferred embodiment, reinforcing ribs are provided between the two ends of the guide plate and the housing, and the transmission motor is arranged outside the housing.
[0012] It can be seen that in the above structure, reinforcing ribs are provided to improve the stability of the connection between the guide plate and the shell.
[0013] In a preferred embodiment, a valve 1 is provided on one side of the air inlet pipe, and a valve 2 is provided on one side of the sewage discharge pipe.
[0014] It can be seen that in the above structure, valve one can control the entry of coal gas, and valve two can control the discharge of coal waste.
[0015] In a preferred embodiment, the cleaning rod 1 and the cleaning rod 2 are structurally matched and slidably connected, and the bottoms of the cleaning rod 1 and the cleaning rod 2 are both in close contact with the guide plate.
[0016] It can be seen that in the above structure, the spring can conveniently drive the cleaning rod 2 to stretch out or retract from the cleaning rod 1, and improve the cleaning quality of the cleaning mechanism on the guide plate.
[0017] In a preferred embodiment, the output end of the transmission motor is coaxially connected to a screw rod in the transmission groove, and the screw rod is threadedly connected to the connecting column.
[0018] It can be seen that in the above structure, the transmission motor is connected to the screw rod, and the screw rod and the connecting column are threadedly connected, so that the screw rod can automatically drive the connecting column to move along the guide plate, making it convenient to clean the guide plate back and forth.
[0019] In a preferred embodiment, the number of the supporting legs is set to four, and the four supporting legs are distributed in a rectangular shape at the bottom of the shell.
[0020] It can be seen that in the above structure, by providing supporting legs, the stability of the device is improved, a suitable height is provided for the device, and space is conveniently provided for the discharge of coal waste.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] 1. By setting the guide plate and the cleaning mechanism, compared with the prior art, when the coal gas is discharged into the shell, the guide plate blocks the coal gas, thereby increasing the reaction time between the coal gas and the adsorbent. After the acid removal is completed, the transmission motor is started, and the connecting column is driven to move through the screw rod, and the cleaning rod 1 and the cleaning rod 2 are driven to move at the same time. While moving, according to the diameter of the guide plate, the spring drives the cleaning rod 2 to slide back and forth inside the cleaning rod 1 to complete the cleaning, thereby increasing the contact time between the coal gas and the adsorbent as a whole, thereby improving the adsorption quality of the adsorption tower, and the guide plate can be self-cleaned, reducing the labor cleaning cost, thereby ensuring the working efficiency of the adsorption tower next time;
[0023] 2. By setting up a cleaning pad and a cleaning groove, compared with the prior art, the cleaning pad and the surface of the guide plate are more closely fitted, which further facilitates the scraping of coal dirt and avoids the wear caused by the friction between the cleaning rod 1 and the cleaning rod 2 and the guide plate, thereby increasing the service life of the guide plate. The cleaning groove is set up to facilitate the staff to disassemble and install the cleaning pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0025] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model.
[0026] Figure 3 It is a schematic diagram of the structure of the guide plate and the cleaning mechanism of the utility model.
[0027] Figure 4 It is a schematic diagram of the internal structure of the cleaning mechanism of the utility model.
[0028] Figure 5 It is the front view of the utility model.
[0029] In the figure: 1, shell 2, air inlet pipe 3, air outlet pipe 4, valve 1 5, valve 2 6, sewage pipe 7, support leg 8, transmission motor 9, adsorption section 10, reinforcing rib 11, guide plate 12, transmission groove 13, screw rod 14, connecting column 15, cleaning rod 1 16, cleaning rod 2 17, spring 18, cleaning groove 19, cleaning pad. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0031] As attached Figure 1-5 A coal gas dry deacidification adsorption tower shown in the figure comprises a shell 1, a plurality of support legs 7 are arranged at the bottom of the shell 1, an adsorption section 9 is arranged at the middle of the inner wall of the shell 1, an air outlet pipe 3 is arranged at the top of the shell 1, a sewage pipe 6 is arranged at the bottom of the shell 1, an air inlet pipe 2 is arranged at one side of the shell 1, three guide plates 11 are arranged obliquely inside the shell 1, and a cleaning mechanism is provided on the surface of the guide plate 11;
[0032] The cleaning mechanism includes a transmission groove 12 opened on the surface of the guide plate 11, a screw rod 13 is arranged inside the transmission groove 12, a transmission motor is arranged at one end of the screw rod 13, a connecting column 14 is sleeved on the outer wall of the screw rod 13, cleaning rods 15 are arranged at both ends of the connecting column 14, the cleaning rods 15 are arranged as cavities, cleaning rods 16 are arranged at both ends of the inner wall of the cleaning rods 15, and a spring 17 is arranged between the two cleaning rods 16, the coal gas is discharged into the shell 1, the guide plate 11 blocks the coal gas discharged into the shell 1, the adsorption section 9 adsorbs and removes acid from the coal gas, and increases the reaction time of the coal gas and the adsorbent. After the acid removal is completed, the coal gas is discharged from the gas outlet 3, and then the transmission motor is started in turn, and the connecting column 14 is driven to move through the screw rod 13, and the cleaning rods 15 and 16 are driven to move at the same time. While moving, according to the diameter of the guide plate 11, the spring 17 will drive the cleaning rod 16 to slide back and forth in the cleaning rod 15 to complete the cleaning.
[0033] Reference Figure 4 As shown, a cleaning groove 18 is provided at the bottom of the cleaning rod 15 and the cleaning rod 2 16 , and a cleaning pad 19 is provided inside the cleaning groove 18 . The cleaning pad 19 is made of rubber material. When the cleaning pad 19 needs to be replaced, the cleaning pad 19 to be replaced is removed from the cleaning groove 18 , and then a new cleaning pad 19 is installed into the cleaning groove 18 .
[0034] Reference Figure 2 As shown, reinforcing ribs 10 are provided between the two ends of the guide plate 11 and the shell 1, and the transmission motor is arranged outside the shell. The reinforcing ribs 10 provide support for the guide plate 11 to ensure the stability of the guide plate 11 when in use.
[0035] Reference Figure 5 As shown, a valve 1 4 is provided on one side of the air inlet pipe 2, and a valve 2 5 is provided on one side of the sewage pipe 6. When gas needs to be discharged, valve 1 4 is opened, and when not needed, valve 1 4 is closed. When coal sewage needs to be discharged, valve 2 5 is opened, and when not needed, valve 2 5 is closed.
[0036] Reference Figure 3 As shown, the cleaning rod 15 and the cleaning rod 2 16 are matched in structure, and the cleaning rod 15 and the cleaning rod 2 16 are slidably connected, and the bottoms of the cleaning rod 15 and the cleaning rod 2 16 are both close to the guide plate 11. When the cleaning rod 2 16 slides in the cleaning rod 15, it is close to the guide plate 11 to scrape off the coal dirt for cleaning.
[0037] Reference Figure 3 As shown, the output end of the transmission motor is coaxially connected to the screw rod 13 in the transmission groove 12, and the screw rod 13 is threadedly connected to the connecting column 14. The transmission motor drives the screw rod 13 to rotate, and the connecting column 14 threadedly connected to the screw rod 13 is driven to move at the same time, so as to facilitate dust removal of the guide plate 11.
[0038] Reference Figure 1 As shown, the number of the supporting legs 7 is set to four, and the four supporting legs 7 are distributed in a rectangular shape at the bottom of the shell 1. The supporting legs 7 support the equipment, and the sewage pipe 6 is arranged at the bottom, and there is sufficient space to discharge the coal sewage and collect and clean it.
[0039] The working principle of the utility model is as follows: first, open valve 14 to discharge the coal gas into the shell 1 through the air inlet pipe 2. After the discharge, the valve 14 can be closed. The guide plate 11 blocks the coal gas discharged into the shell 1. The adsorption section 9 adsorbs and removes acid from the coal gas to increase the reaction time between the coal gas and the adsorbent. After the acid removal is completed, the coal gas is discharged from the gas outlet 3. Then, the transmission motor is started in sequence, and the connecting column 14 is driven to move through the screw rod 13, and the cleaning rod 15 and the cleaning rod 2 16 are driven to move at the same time. While moving, according to the diameter of the guide plate 11, the spring 17 will drive the cleaning rod 2 16 to slide back and forth in the cleaning rod 15 to complete the cleaning. Open valve 2 5, and the cleaned coal sewage is discharged through the sewage pipe 6. When the cleaning pad 19 needs to be replaced, first, the cleaning pad 19 to be replaced is stuck out from the cleaning slot 18, and then the new cleaning pad 19 is installed into the cleaning slot 18.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A coal gas dry acid removal adsorption tower, characterized in that: It comprises a shell (1), a plurality of supporting legs (7) are provided at the bottom of the shell (1), an adsorption section (9) is provided at the middle of the inner wall of the shell (1), an air outlet pipe (3) is provided at the top of the shell (1), a sewage discharge pipe (6) is provided at the bottom of the shell (1), an air inlet pipe (2) is provided at one side of the shell (1), and three guide plates (11) are obliquely provided inside the shell (1), and a cleaning mechanism is provided on the surface of the guide plate (11); The cleaning mechanism comprises a transmission groove (12) formed on the surface of the guide plate (11), a screw rod (13) being provided inside the transmission groove (12), a transmission motor (8) being provided at one end of the screw rod (13), a connecting column (14) being sleeved on the outer wall of the screw rod (13), a cleaning rod 1 (15) being provided at both ends of the connecting column (14), the cleaning rod 1 (15) being arranged as a cavity, a cleaning rod 2 (16) being provided at both ends of the inner wall of the cleaning rod 1 (15), and a spring (17) being provided between the two cleaning rods 2 (16).
2. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: The bottom of the cleaning rod 1 (15) and the bottom of the cleaning rod 2 (16) are both provided with a cleaning groove (18), and a cleaning pad (19) is arranged inside the cleaning groove (18), and the cleaning pad (19) is made of rubber material.
3. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: Reinforcing ribs (10) are provided between the two ends of the guide plate (11) and the housing (1), and the transmission motor (8) is arranged outside the housing (1).
4. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: A valve one (4) is provided on one side of the air inlet pipe (2), and a valve two (5) is provided on one side of the sewage discharge pipe (6).
5. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: The cleaning rod 1 (15) and the cleaning rod 2 (16) are matched in structure, and the cleaning rod 1 (15) and the cleaning rod 2 (16) are slidably connected, and the bottoms of the cleaning rod 1 (15) and the cleaning rod 2 (16) are both tightly attached to the guide plate (11).
6. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: The output end of the transmission motor (8) is coaxially connected to a screw rod (13) in the transmission groove (12), and the screw rod (13) is threadedly connected to a connecting column (14).
7. A coal gas dry acid removal adsorption tower according to claim 1, characterized in that: The number of the supporting legs (7) is set to four, and the four supporting legs (7) are distributed in a rectangular shape at the bottom of the housing (1).
Citation Information
Cited By
Rare earth sulfuric acid concentration and fluorine-containing mixed acid gas separation equipment easy to maintain
CN121060241A
