Biogas residue matrix batching device

The biogas residue substrate batching device addresses uneven mixing by using a mobile crushing and mixing structure to evenly distribute biogas residue and fertilizer materials, improving fermentation efficiency and reducing manual labor.

CN222205189UActive Publication Date: 2024-12-20GANSU FANGZHENG ENERGY SAVING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202420285793.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-06
Publication Date
2024-12-20
Estimated Expiration
2034-02-06

AI Technical Summary

Technical Problem

Existing biogas residue matrix batching devices result in uneven mixing of fermentation raw materials due to irregular block shapes and large volumes, requiring manual labor to mix and stack materials evenly in fermentation tanks.

Method used

A biogas residue substrate batching device with a mobile structure and crushing and mixing mechanism, featuring a crushing barrel, feed pipes, and V-shaped crushing teeth, which crush and mix materials before evenly distributing them into the fermentation tank.

Benefits of technology

Ensures even mixing and stacking of biogas residue and fertilizer raw materials, reducing manual labor and enhancing the quality of fermentation products through the use of a mobile crushing and mixing structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a biogas residue matrix batching device which comprises a fermentation tank, a moving structure and a crushing and mixing structure, the moving structure is arranged on the fermentation tank, and the crushing and mixing structure is arranged on the moving structure. The moving structure comprises a fixed seat I, a mounting seat, a sliding column, a motor seat, a stepping motor, a screw rod, a sliding seat, a hydraulic telescopic column, a fixed seat II and a supporting rod, the fixed seat I is fixedly arranged on the fermentation tank, the mounting seat is fixedly arranged on the fixed seat I, and two ends of the sliding column are fixedly arranged on the mounting seat. The utility model belongs to the technical field of biogas residue batching equipment, in particular relates to a biogas residue matrix batching device, and effectively solves the problems that the biogas residue matrix batching device in the current market is generally directly stacked and mixed when being used for preparing fermentation raw materials, so that the mixing is non-uniform, the biogas residues are irregular in block shape and large in volume, and cannot be uniformly mixed in a fermentation tank; and workers need to manually turn over the materials in the fermentation tank.
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Description

Technical Field

[0001] The utility model belongs to the technical field of biogas residue batching equipment, and specifically refers to a biogas residue matrix batching device. Background Art

[0002] Biogas residue contains rich nitrogen, phosphorus, potassium and a large number of elements, as well as trace elements such as boron, copper, iron, manganese, zinc, etc., which play an important role in crop growth. With the sustainable development of ecological agriculture, people are more and more enthusiastic about developing biogas ecological agriculture, and the use of biogas residue is gradually being developed and utilized. Biogas residue can provide corresponding nutrients for crops in agriculture. Biogas residue plays an increasingly important role in today's environment of vigorously promoting the development of green agriculture. Biogas residue is used as a matrix to add various fertilizer raw materials for fermentation to prepare organic fertilizer. However, when the existing biogas residue matrix batching device is used to configure the fermentation raw materials, it is generally directly piled and mixed, resulting in uneven mixing. The biogas residue is irregular in block shape and large in volume, and cannot be mixed evenly in the fermentation tank. Workers are required to manually turn the materials in the fermentation tank. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model proposes a sludge matrix batching device, which effectively solves the problem that the sludge matrix batching devices currently on the market generally directly pile up and mix when configuring fermentation raw materials, resulting in uneven mixing, irregular sludge blocks and large volume, which cannot be mixed evenly in the fermentation tank, and workers are required to manually turn the materials in the fermentation tank.

[0004] The technical scheme adopted by the utility model is as follows: the utility model proposes a sludge substrate batching device, including a fermentation tank, a mobile structure and a crushing and mixing structure, the mobile structure is arranged on the fermentation tank, the crushing and mixing structure is arranged on the mobile structure, the mobile structure includes a fixed seat one, a mounting seat, a sliding column, a motor seat, a stepping motor, a screw, a sliding seat, a hydraulic telescopic column, a fixed seat two and a support rod, the fixed seat one is fixedly arranged on the fermentation tank, the mounting seat is fixedly arranged on the fixed seat one, both ends of the sliding column are fixedly arranged on the mounting seat, the motor seat is fixedly arranged on the fixed seat one, the stepping motor is fixedly arranged on the motor seat, the screw penetrates the mounting seat and is driven on the stepping motor, the sliding seat is threadedly driven on the screw and is slidably arranged on the sliding column, the hydraulic telescopic column is fixedly arranged on the sliding seat, the fixed seat two is fixedly arranged on the hydraulic telescopic column, one end of the support rod is fixedly arranged on the fixed seat two and the other end penetrates the sliding seat and is slidably arranged.

[0005] Preferably, the crushing and mixing structure includes a crushing barrel, a feed pipe one, a feed pipe two, a fixed seat three, a motor, a rotating shaft and crushing teeth, the crushing barrel is fixedly arranged on the fixed seat two, the feed pipe one passes through the crushing barrel and is fixedly arranged, the feed pipe two passes through the crushing barrel and is fixedly arranged, the fixed seat three is fixedly arranged on the fixed seat two, the motor is fixedly arranged on the fixed seat three, the rotating shaft passes through the crushing barrel and is driven on the motor, and the crushing teeth are fixedly arranged on the rotating shaft.

[0006] In order to achieve a better moving effect, the screw is arranged between the mounting seat and the stepping motor, and the hydraulic telescopic column is arranged between the second fixed seat and the sliding seat.

[0007] In order to achieve the purpose of moving faster, the sliding column is arranged in parallel with the screw rod, the supporting rod is arranged vertically with the sliding seat, and the hydraulic telescopic column is arranged in parallel with the supporting rod.

[0008] Furthermore, the crushing teeth are arranged in a V shape.

[0009] In order to achieve a uniform stacking effect, the support rods are provided in four groups, and the crushing teeth are provided in several groups.

[0010] Furthermore, the bottom of the crushing barrel is open.

[0011] The beneficial effects achieved by the utility model using the above structure are as follows: This scheme proposes a sludge matrix batching device, in which the crushing barrel moves above the fermentation tank, and the sludge matrix and various fertilizer raw materials are added through feed pipe one and feed pipe two, crushed and mixed by the crushing teeth, and then fall into the fermentation tank, mixed evenly and piled, so as to facilitate the fermentation of high-quality products. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the overall structure of a biogas residue matrix batching device proposed in the utility model;

[0013] Figure 2 This is a schematic cross-sectional structure diagram of a biogas residue matrix batching device proposed in the utility model.

[0014] Among them, 1. fermentation tank, 2. mobile structure, 3. crushing and mixing structure, 4. fixed seat 1, 5. mounting seat, 6. sliding column, 7. motor seat, 8. stepping motor, 9. screw, 10. sliding seat, 11. hydraulic telescopic column, 12. fixed seat 2, 13. support rod, 14. crushing barrel, 15. feeding pipe 1, 16. feeding pipe 2, 17. fixed seat 3, 18. motor, 19. rotating shaft, 20. crushing teeth.

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0017] like Figure 1 and Figure 2 As shown, a biogas residue substrate batching device proposed in the utility model comprises a fermentation tank 1, a mobile structure 2 and a crushing and mixing structure 3, wherein the mobile structure 2 is arranged on the fermentation tank 1, and the crushing and mixing structure 3 is arranged on the mobile structure 2, and the mobile structure 2 comprises a fixed seat 1 4, a mounting seat 5, a sliding column 6, a motor seat 7, a stepping motor 8, a screw 9, a sliding seat 10, a hydraulic telescopic column 11, a fixed seat 2 12 and a support rod 13, wherein the fixed seat 1 4 is fixedly arranged on the fermentation tank 1, and the mounting seat 5 is fixedly arranged on the fixed seat 1 4. Both ends of the sliding column 6 are fixed on the mounting seat 5, the motor seat 7 is fixed on the fixing seat 1 4, the stepping motor 8 is fixed on the motor seat 7, the screw rod 9 penetrates the mounting seat 5 and is driven on the stepping motor 8, the sliding seat 10 is threadedly driven on the screw rod 9 and is slidably disposed on the sliding column 6, the hydraulic telescopic column 11 is fixed on the sliding seat 10, the fixing seat 2 12 is fixed on the hydraulic telescopic column 11, and one end of the support rod 13 is fixed on the fixing seat 2 12 and the other end penetrates the sliding seat 10 and is slidably disposed.

[0018] like Figure 1 and Figure 2 As shown, the crushing and mixing structure 3 includes a crushing barrel 14, a feed pipe 1 15, a feed pipe 2 16, a fixed seat 3 17, a motor 18, a rotating shaft 19 and crushing teeth 20. The crushing barrel 14 is fixedly arranged on the fixed seat 2 12, the feed pipe 1 15 penetrates the crushing barrel 14 and is fixedly arranged, the feed pipe 2 16 penetrates the crushing barrel 14 and is fixedly arranged, the fixed seat 3 17 is fixedly arranged on the fixed seat 2 12, the motor 18 is fixedly arranged on the fixed seat 3 17, the rotating shaft 19 penetrates the crushing barrel 14 and is driven on the motor 18, and the crushing teeth 20 are fixedly arranged on the rotating shaft 19.

[0019] like Figure 1 As shown, the screw rod 9 is arranged between the mounting seat 5 and the stepping motor 8 , and the hydraulic telescopic column 11 is arranged between the second fixed seat 12 and the sliding seat 10 .

[0020] like Figure 1 As shown, the slide column 6 is arranged in parallel with the screw rod 9 , the support rod 13 is arranged vertically with the sliding seat 10 , and the hydraulic telescopic column 11 is arranged in parallel with the support rod 13 .

[0021] like Figure 2 As shown, the crushing teeth 20 are arranged in a V shape.

[0022] like Figure 1 and Figure 2 As shown, the support rods 13 are provided in four groups, and the crushing teeth 20 are provided in several groups.

[0023] like Figure 2 As shown, the bottom of the crushing barrel 14 is open.

[0024] During specific use, when the user uses this device, he first connects the raw material pipe to the feed pipe 15 and the feed pipe 2 16 respectively, and then controls the motor 18 to drive the rotating shaft 19 to drive the crushing teeth 20 to rotate, and then controls the feeding through the feed pipe 2 16 and the feed pipe 1 15 to discharge the sludge matrix and various fertilizer raw materials into the crushing barrel 14. At this time, the crushing teeth 20 in the crushing barrel 14 crush and mix the sludge matrix and various fertilizer raw materials, and then drop them into the fermentation tank 1 for stacking and fermentation. In order to save labor, the stepper motor 8 is controlled to drive the screw 9 to rotate, so that the screw 9 drives the sliding seat 10 to move left and right on the sliding column 6, so that the crushing barrel 14 moves left and right above the fermentation tank 1, and the fermentation tank 1 is stacked in the left and right directions. At the same time, the hydraulic telescopic column 11 is controlled to extend and retract, so that the hydraulic telescopic column 11 drives the crushing barrel 14 on the fixed seat 2 12 to move in the front and rear direction of the fermentation tank 1, so as to achieve the whole fermentation tank 1 is covered. The above is the use process of the entire sludge matrix batching device.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A biogas residue matrix batching device, Features: It includes a fermentation tank, a mobile structure and a crushing and mixing structure, the mobile structure is arranged on the fermentation tank, the crushing and mixing structure is arranged on the mobile structure, the mobile structure includes a fixed seat one, a mounting seat, a sliding column, a motor seat, a stepping motor, a screw, a sliding seat, a hydraulic telescopic column, a fixed seat two and a support rod, the fixed seat one is fixedly arranged on the fermentation tank, the mounting seat is fixedly arranged on the fixed seat one, both ends of the sliding column are fixedly arranged on the mounting seat, the motor seat is fixedly arranged on the fixed seat one, the stepping motor is fixedly arranged on the motor seat, the screw penetrates the mounting seat and is driven on the stepping motor, the sliding seat is threadedly driven on the screw and is slidably arranged on the sliding column, the hydraulic telescopic column is fixedly arranged on the sliding seat, the fixed seat two is fixedly arranged on the hydraulic telescopic column, one end of the support rod is fixedly arranged on the fixed seat two and the other end penetrates the sliding seat and is slidably arranged.

2. A biogas residue substrate batching device according to claim 1, Features: The crushing and mixing structure includes a crushing barrel, a feed pipe 1, a feed pipe 2, a fixed seat 3, a motor, a rotating shaft and crushing teeth. The crushing barrel is fixedly arranged on the fixed seat 2, the feed pipe 1 passes through the crushing barrel and is fixedly arranged, the feed pipe 2 passes through the crushing barrel and is fixedly arranged, the fixed seat 3 is fixedly arranged on the fixed seat 2, the motor is fixedly arranged on the fixed seat 3, the rotating shaft passes through the crushing barrel and is driven on the motor, and the crushing teeth are fixedly arranged on the rotating shaft.

3. A biogas residue matrix batching device according to claim 2, Features: The screw rod is arranged between the mounting seat and the stepping motor, and the hydraulic telescopic column is arranged between the second fixing seat and the sliding seat.

4. A biogas residue substrate batching device according to claim 3, Features: The sliding column is arranged in parallel with the screw rod, the supporting rod is arranged vertically with the sliding seat, and the hydraulic telescopic column is arranged in parallel with the supporting rod.

5. A biogas residue substrate batching device according to claim 4, Features: The crushing teeth are arranged in a V shape.

6. A biogas residue substrate batching device according to claim 5, Features: The support rods are provided in four groups, and the crushing teeth are provided in several groups.

7. A biogas residue substrate batching device according to claim 6, Features: The bottom of the crushing barrel is open.