Automatic annealing furnace equipment for aluminum coil annealing
By using cylinder transmission rod and electric push rod drive system in aluminum coil annealing equipment to realize automatic movement of aluminum coil and use air pump and processing box to purify gas, the problems of cumbersome operation and low automation in the prior art are solved, and the problems of improvement are improved Annealing efficiency and working environment quality.
Patent Information
- Application Number
- CN202421036896.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing aluminum coil annealing equipment is complicated to operate and has low automation, which leads to the aluminum coil being easily loosened and positionally offset during the annealing process, which requires frequent manual adjustments, and the temperature of the annealing furnace needs to be manually observed in real time, which is time-consuming and labor-intensive.
An automated annealing furnace equipment including an annealing furnace body, a driving body and a processing body is designed. The cylinder transmission rod and a push rod drive system are used to realize the automatic movement and temperature control of the aluminum coil, the air pump and the processing box are used to purify the gas, and the filter plate is filtered. Air purification with activated carbon.
The smooth movement and automated operation of aluminum coils in the annealing furnace are achieved, reducing the need for manual push and adjustment, improving work efficiency and ensuring air quality protection.
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Figure CN222205366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum coils, in particular to an automatic annealing furnace device for annealing aluminum coils. Background Art
[0002] Aluminum coil is a metal product that is rolled and bent by a casting and rolling mill for flying shearing. It is widely used in electronics, packaging, construction, machinery, etc. There are many aluminum coil production companies in my country, and the production technology has caught up with developed countries. According to the different metal elements contained in the aluminum coil, aluminum coil can be roughly divided into 9 major categories, that is, it can be divided into 9 series.
[0003] However, the operation in the prior art is relatively cumbersome and the automation is relatively low. In the prior art, the aluminum coil is placed on the placement seat, and the staff pushes the second baffle. The support plate fixed on one side of the second baffle drives the placement seat to move with the push of the second baffle, so that the placement seat is moved into the annealing furnace main body for annealing. However, the thrust generated by the staff when pushing the second baffle is different, which makes the aluminum coil placed on the placement seat loose and shifted in position, and it needs to be manually adjusted repeatedly, and it is necessary to manually pull the second baffle to remove or place the aluminum coil on the placement seat from the annealing furnace main body, and it is necessary to manually observe the temperature in the annealing furnace main body in real time, which has low automation and is time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to solve the problems of complicated operation and low automation in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solution: an automatic annealing furnace equipment for annealing aluminum coils, comprising:
[0006] The equipment body comprises an annealing furnace body, the bottom end of which is fixedly connected to a support frame, one side of which is provided with a moving structure, one side of which is provided with a first baffle, a placement structure is provided inside the annealing furnace body, and both sides of the bottom end of the annealing furnace body are provided with slide grooves;
[0007] A driving body, comprising a controller and a temperature sensor, wherein the controller is fixedly connected to one end of the annealing furnace body, an end of the controller away from the annealing furnace body is fixedly connected to a setting disk, the temperature sensor is fixedly connected to the top of the annealing furnace body, and a driving structure is arranged below the setting disk;
[0008] The processing body includes an air intake structure and a processing box. The air intake structure is arranged at the top of the annealing furnace body. The processing box is fixedly connected to one side of the top of the annealing furnace body. The processing structure is arranged inside the processing box. A mounting structure is arranged above the processing box.
[0009] As a preferred embodiment, the movable structure includes a mounting frame, which is fixedly connected to one side of the top of the annealing furnace body, the top of the mounting frame is fixedly connected to a cylinder, the bottom end of the cylinder is transmission-connected to a transmission rod, and the transmission rod is fixedly connected to the first baffle.
[0010] The technical effect of adopting the above further solution is that the transmission rod connected to one end of the cylinder drives the transmission rod to move as the cylinder rotates, so that the upper end of the opening of the annealing furnace body can be closed.
[0011] As a preferred embodiment, the placement structure includes a support plate, a placement seat is fixedly connected to the top linear array of the support plate, a second baffle is fixedly connected to the end of the support plate away from the annealing furnace body, and the second baffle is movably connected to the annealing furnace body, and sliders are fixedly connected to both sides of the bottom end of the support plate, and the sliders are slidably connected to the slide grooves.
[0012] The technical effect of adopting the above further solution is that the aluminum coil can be stably placed by the placement seat on the support plate, and the lower end of the opening of the annealing furnace body is closed by the second baffle.
[0013] As a preferred embodiment, the driving structure includes an electric push rod, which is fixedly connected to a fixed plate at one end of the support frame close to the second baffle. The end of the electric push rod close to the second baffle is transmission-connected to a moving rod, and the moving rod is fixedly connected to the second baffle.
[0014] The technical effect of adopting the above further scheme is: the moving rod moves with the operation of the electric push rod, and the second baffle fixed at one end of the moving rod drives the aluminum coil placed on the seat at one end of the second baffle to move into the annealing furnace body as the moving rod moves, thereby facilitating the smooth movement of the aluminum coil.
[0015] As a preferred embodiment, the movable structure includes an air pump, which is fixedly connected to the top of the annealing furnace body, the bottom end of the air pump is threadedly connected to an exhaust pipe, the bottom end of the exhaust pipe is fixedly connected to an exhaust head, the end of the air pump away from the exhaust pipe is fixedly connected to an air supply pipe, and the air supply pipe is fixedly connected to the processing box.
[0016] The technical effect of adopting the above further scheme is that the exhaust pipe can absorb the gas and odor generated during the annealing of the aluminum coil in the annealing furnace body as the air pump operates, and the absorbed gas is discharged into the processing box through the gas supply pipe for processing, which is convenient for purifying the gas and odor.
[0017] As a preferred embodiment, the processing structure includes a filter plate, an activated carbon plate and an exhaust pipe, the filter plate is slidably connected to the inside of the processing box, the activated carbon plate is slidably connected to one end of the processing box away from the filter plate, and the exhaust pipe is fixedly connected to one end of the processing box away from the air pump.
[0018] The technical effect of adopting the above further scheme is: impurities and dust in the gas can be adsorbed by the filter plate, and substances in the odor can be processed by the activated carbon plate, so that the processed gas can be discharged through the exhaust pipe to protect the environment.
[0019] As a preferred embodiment, the mounting structure includes a mounting plate, and the mounting plate is clamped with the processing box, the mounting plate is clamped on the top of the filter plate and the activated carbon plate respectively, and a handle is fixedly connected to one end of the mounting plate away from the filter plate.
[0020] The technical effect of adopting the above further scheme is: the mounting plate can be driven to move by pulling the handle, and the filter plate and activated carbon plate fixed in the mounting plate are moved out of the processing box as the mounting plate moves, making it easy to replace the filter plate and activated carbon plate.
[0021] As a preferred embodiment, the mounting structure further comprises a sealing ring, the sealing ring is sleeved on the outer wall of the mounting plate, and the mounting plate is clamped with the processing box.
[0022] The technical effect of adopting the above further solution is: the connection between the mounting plate and the processing box can be sealed by the sealing ring, preventing untreated gas and odor from escaping through the connection between the mounting plate and the processing box, thereby protecting the working environment.
[0023] Compared with the prior art, the advantages and positive effects of the utility model are:
[0024] 1. The utility model is provided with a driving body. When the aluminum coil needs to be placed, the annealing temperature and time are set by the setting disk, the temperature sensor detects the temperature in the annealing furnace body in real time, and the aluminum coils are placed on the placement seats respectively. The controller controls the electric push rod to operate, and the moving rod connected to one side of the electric push rod drives the second baffle to move with the operation of the electric push rod. The support plate fixed at one end of the second baffle drives the placement seat to move with the movement of the second baffle, and the slider installed at the bottom of the support plate slides in the slide groove with the movement of the support plate, so that the aluminum coil moves to the annealing furnace body at a uniform and stable speed for annealing, and there is no need to manually push the second baffle, which saves time and labor, and has a strong automation function.
[0025] 2. The utility model is provided with a processing body, and an air pump is in operation. The exhaust pipe connected to the bottom end of the air pump extracts the gas and odor generated during annealing in the annealing furnace body through the exhaust head as the air pump operates. The extracted gas and odor are transported to the processing box through the air pipe. The filter plate installed in the processing box filters impurities in the gas. The filtered gas and odor are purified by adsorption on the activated carbon plate and then discharged through the exhaust pipe, so as to prevent the gas and odor from being directly discharged into the environment to pollute the air, thereby improving the quality of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of an automated annealing furnace for annealing aluminum coils provided by the utility model;
[0027] Figure 2 A schematic cross-sectional view of the overall structure of an automated annealing furnace for annealing aluminum coils provided by the utility model;
[0028] Figure 3 A schematic diagram of the processing structure of an automated annealing furnace for annealing aluminum coils provided by the utility model;
[0029] Figure 4 The utility model provides an installation structure schematic diagram of an automatic annealing furnace equipment for annealing aluminum coils.
[0030] Legend:
[0031] 11. Annealing furnace body; 12. Support frame; 131. Mounting frame; 132. Cylinder; 133. Transmission rod; 14. First baffle; 151. Support plate; 152. Placement seat; 153. Second baffle; 154. Slider; 16. Slide; 21. Controller; 22. Setting plate; 23. Temperature sensor; 241. Electric push rod; 242. Moving rod; 311. Air pump; 312. Exhaust pipe; 313. Exhaust head; 314. Gas supply pipe; 32. Processing box; 331. Filter plate; 332. Activated carbon plate; 333. Exhaust pipe; 341. Mounting plate; 342. Handle; 343. Sealing ring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] See also Figure 1-4The utility model provides a technical solution: an automatic annealing furnace equipment for annealing aluminum coils, comprising:
[0034] The equipment body includes an annealing furnace body 11, a support frame 12 is fixedly connected to the bottom end of the annealing furnace body 11, a moving structure is arranged on one side of the annealing furnace body 11, a first baffle 14 is arranged on one side of the annealing furnace body 11, a placement structure is arranged inside the annealing furnace body 11, and slide grooves 16 are arranged on both sides of the bottom end of the annealing furnace body 11;
[0035] The driving body includes a controller 21 and a temperature sensor 23. The controller 21 is fixedly connected to one end of the annealing furnace body 11. The end of the controller 21 away from the annealing furnace body 11 is fixedly connected to a setting disk 22. The temperature sensor 23 is fixedly connected to the top of the annealing furnace body 11. A driving structure is arranged below the setting disk 22.
[0036] The processing body includes an air intake structure and a processing box 32. The air intake structure is arranged at the top of the annealing furnace body 11. The processing box 32 is fixedly connected to one side of the top of the annealing furnace body 11. The processing structure is arranged inside the processing box 32, and an installation structure is arranged above the processing box 32.
[0037] like Figure 2 As shown, the movable structure includes a mounting frame 131, which is fixedly connected to one side of the top of the annealing furnace body 11, and a cylinder 132 is fixedly connected to the top of the mounting frame 131. A transmission rod 133 is transmission-connected to the bottom end of the cylinder 132, and the transmission rod 133 is fixedly connected to the first baffle 14. When in use, the cylinder 132 is in operation, and the transmission rod 133 connected to one end of the cylinder 132 drives the transmission rod 133 to move with the operation of the cylinder 132, so as to close the upper end of the opening of the annealing furnace body 11.
[0038] like Figure 2As shown, the placement structure includes a support plate 151, a top linear array of the support plate 151 is fixedly connected to a placement seat 152, an end of the support plate 151 away from the annealing furnace body 11 is fixedly connected to a second baffle 153, and the second baffle 153 is movably connected to the annealing furnace body 11, both sides of the bottom end of the support plate 151 are fixedly connected to sliders 154, and the sliders 154 are slidably connected to the slide groove 16, and the driving structure includes an electric push rod 241, the electric push rod 241 is fixedly connected to a fixed plate at one end of the support frame 12 close to the second baffle 153, and the end of the electric push rod 241 close to the second baffle 153 is transmission-connected to a moving rod 242, and the moving rod 242 is fixedly connected to the second baffle 153. When in use, the annealing temperature and time are adjusted by setting the disk 22. The temperature sensor 23 detects the temperature in the annealing furnace body 11 in real time, and the aluminum coils are placed on the placement seats 152 respectively. The controller 21 controls the electric push rod 241 to operate. The moving rod 242 connected to one side of the electric push rod 241 drives the second baffle 153 to move with the operation of the electric push rod 241. The support plate 151 fixed at one end of the second baffle 153 drives the placement seat 152 to move with the movement of the second baffle 153. The slider 154 installed at the bottom of the support plate 151 slides in the slide groove 16 with the movement of the support plate 151, so that the aluminum coils move into the annealing furnace body 11 at a uniform and stable speed for annealing. There is no need to manually push the second baffle 153, which saves time and effort and has strong automation.
[0039] like Figure 3 and Figure 4As shown, the movable structure includes an air pump 311, which is fixedly connected to the top of the annealing furnace body 11, and the bottom end of the air pump 311 is threadedly connected to an exhaust pipe 312, and the bottom end of the exhaust pipe 312 is fixedly connected to an exhaust head 313, and the end of the air pump 311 away from the exhaust pipe 312 is fixedly connected to an air supply pipe 314, and the air supply pipe 314 is fixedly connected to the processing box 32, and the processing structure includes a filter plate 331, an activated carbon plate 332 and an exhaust pipe 333, the filter plate 331 is slidably connected to the inside of the processing box 32, the activated carbon plate 332 is slidably connected to the end of the processing box 32 away from the filter plate 331, and the exhaust pipe 333 is fixedly connected to the end of the processing box 32 away from the air pump 311, and the mounting structure includes a mounting plate 341, and the mounting plate 341 is clamped with the processing box 32, and the mounting plate 341 is respectively clamped on the filter plate 331 and the activated carbon plate 332 At the top, one end of the mounting plate 341 away from the filter plate 331 is fixedly connected with a handle 342, and the mounting structure also includes a sealing ring 343, which is sleeved on the outer wall of the mounting plate 341, and the mounting plate 341 is snap-fitted with the processing box 32. When in use, the air pump 311 is in operation, and the exhaust pipe 312 connected to the bottom end of the air pump 311 extracts the gas and odor generated during annealing in the annealing furnace main body 11 through the exhaust head 313 as the air pump 311 operates. The extracted gas and odor are transported to the processing box 32 through the air pipe 314, and the filter plate 331 installed in the processing box 32 filters impurities in the gas. The filtered gas and odor are adsorbed and purified by the activated carbon plate 332 and then discharged through the exhaust pipe 333, so as to prevent the gas and odor from being directly discharged into the environment to pollute the air, thereby improving the quality of the working environment.
[0040] Working principle: First, the aluminum coils are placed on the placement seats 152 through the clamping blocks, the annealing temperature and time are set by the setting plate 22, the temperature sensor 23 detects the temperature in the annealing furnace body 11 in real time, and the aluminum coils are placed on the placement seats 152. The controller 21 controls the electric push rod 241 to operate, and the moving rod 242 connected to one side of the electric push rod 241 drives the second baffle 153 to move with the operation of the electric push rod 241. The support plate 15 fixed at one end of the second baffle 153 As the second baffle 153 moves, the placement seat 152 moves. The slider 154 installed at the bottom of the support plate 151 slides in the slide groove 16 as the support plate 151 moves, so that the aluminum coil moves evenly and smoothly into the annealing furnace body 11 for annealing. Then, the cylinder 132 operates, and the transmission rod 133 connected to one end of the cylinder 132 drives the transmission rod 133 to move as the cylinder 132 operates, so as to close the upper end of the opening of the annealing furnace body 11. The second baffle 153 closes the annealing furnace. The lower end of the opening of the main body 11 is closed, so that the annealing furnace main body 11 is in a closed state, and the aluminum coil in the annealing furnace main body 11 is annealed. The air pump 311 is operated, and the exhaust pipe 312 connected to the bottom of the air pump 311 extracts the gas and odor generated during annealing in the annealing furnace main body 11 through the exhaust head 313 as the air pump 311 operates. The extracted gas and odor are transported to the processing box 32 through the gas delivery pipe 314. The filter plate 331 installed in the processing box 32 filters impurities in the gas. The filtered gas and odor are purified by adsorption on the activated carbon plate 332 and then discharged through the exhaust pipe 333 to prevent the gas and odor from being directly discharged into the environment and polluting the air. Finally, the handle 342 is held to move, and the mounting plate 341 fixed at the bottom of the handle 342 drives the filter plate 331 and the activated carbon plate 332 to move with the movement of the handle 342, so that the filter plate 331 and the activated carbon plate 332 are removed from the processing box 32, which is convenient for replacing and cleaning the filter plate 331 and the activated carbon plate 332.
[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An automated annealing furnace for annealing aluminum coils. It is characterized in that include: The equipment body comprises an annealing furnace body (11), the bottom end of the annealing furnace body (11) is fixedly connected to a support frame (12), one side of the annealing furnace body (11) is provided with a moving structure, one side of the annealing furnace body (11) is provided with a first baffle (14), a placement structure is provided inside the annealing furnace body (11), and both sides of the bottom end of the annealing furnace body (11) are provided with slide grooves (16); A driving body, comprising a controller (21) and a temperature sensor (23), wherein the controller (21) is fixedly connected to one end of the annealing furnace body (11), an end of the controller (21) away from the annealing furnace body (11) is fixedly connected to a setting disk (22), the temperature sensor (23) is fixedly connected to the top of the annealing furnace body (11), and a driving structure is arranged below the setting disk (22); The processing body comprises an air intake structure and a processing box (32), wherein the air intake structure is arranged at the top of the annealing furnace body (11), the processing box (32) is fixedly connected to one side of the top of the annealing furnace body (11), the processing structure is arranged inside the processing box (32), and a mounting structure is arranged above the processing box (32).
2. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The movable structure comprises a mounting frame (131), the mounting frame (131) being fixedly connected to one side of the top end of the annealing furnace body (11), the top end of the mounting frame (131) being fixedly connected to a cylinder (132), the bottom end of the cylinder (132) being transmission-connected to a transmission rod (133), and the transmission rod (133) being fixedly connected to the first baffle (14).
3. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The placement structure comprises a support plate (151), a placement seat (152) is fixedly connected to the top linear array of the support plate (151), a second baffle (153) is fixedly connected to one end of the support plate (151) away from the annealing furnace body (11), and the second baffle (153) is movably connected to the annealing furnace body (11), and sliders (154) are fixedly connected to both sides of the bottom end of the support plate (151), and the sliders (154) are slidably connected to the slide grooves (16).
4. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The driving structure comprises an electric push rod (241), wherein the electric push rod (241) is fixedly connected to a fixed plate at one end of the support frame (12) close to the second baffle (153), and one end of the electric push rod (241) close to the second baffle (153) is drivingly connected to a moving rod (242), and the moving rod (242) is fixedly connected to the second baffle (153).
5. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The movable structure comprises an air pump (311), the air pump (311) being fixedly connected to the top of the annealing furnace body (11), the bottom end of the air pump (311) being threadedly connected to an exhaust pipe (312), the bottom end of the exhaust pipe (312) being fixedly connected to an exhaust head (313), and one end of the air pump (311) away from the exhaust pipe (312) being fixedly connected to an air supply pipe (314), and the air supply pipe (314) being fixedly connected to the processing box (32).
6. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The processing structure comprises a filter plate (331), an activated carbon plate (332), and an exhaust pipe (333); the filter plate (331) is slidably connected to the interior of the processing box (32); the activated carbon plate (332) is slidably connected to an end of the processing box (32) away from the filter plate (331); and the exhaust pipe (333) is fixedly connected to an end of the processing box (32) away from the air pump (311).
7. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The mounting structure comprises a mounting plate (341), and the mounting plate (341) is clamped with the processing box (32), the mounting plate (341) is clamped on the top of the filter plate (331) and the activated carbon plate (332), respectively, and one end of the mounting plate (341) away from the filter plate (331) is fixedly connected to a handle (342).
8. The automatic annealing furnace equipment for annealing aluminum coils according to claim 1, Features: The mounting structure further comprises a sealing ring (343), the sealing ring (343) being sleeved on the outer wall of the mounting plate (341), and the mounting plate (341) is clamped with the processing box (32).
Citation Information
Cited By
Annealing device for aluminum coil
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