Energy-saving aluminum alloy hard anodic oxidation production line
By introducing sliding columns and spoiler into the pickling tank, the uninterrupted disturbance and flow of the acid solution is achieved, and the problem of insufficient flow of the solution in the pickling tank in the prior art is solved, and the cleaning effect of the aluminum alloy surface is improved. And ensures operational safety.
Patent Information
- Application Number
- CN202421036921.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing energy-saving aluminum alloy hard anodizing production line is not convenient to uninterruptedly disturb the acidic solution inside the pickling tank, which makes it difficult for the solution to flow in the pickling tank, increasing the contact area and time between the solution and the aluminum alloy surface, and cannot be effectively removed. Oxides, oil and other contaminants on the surface.
A pickling tank system including sliding columns and spoiler is designed. The sliding column slides repeatedly at a fixed amplitude in the pickling tank, driving the spoiler to reciprocate, achieving uninterrupted disturbance of the acid solution, and through the telescopic motor and The cooperation of the protective plate ensures safe operation and prevents operators from being exposed to acidic solutions.
The flow of acidic solution in the pickling tank is realized, the contact area and time between the solution and the aluminum alloy surface is increased, the surface is effectively removed, and the cleaning effect is enhanced. At the same time, the operation is avoided without affecting the pickling process. The exposure of personnel to acidic solutions reduces the risk of accidental injury.
Smart Images

Figure CN222205504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy production, in particular to an energy-saving aluminum alloy hard anodizing production line. Background Art
[0002] The energy-saving aluminum alloy hard anodizing production line is an equipment system specially designed for the production of hard anodizing coatings on aluminum alloy materials. This production line adopts energy-saving and efficient design and technology to meet the modern industry's demand for energy saving, environmental protection and high efficiency in the production process. This production line includes the following main components, among which the pretreatment devices include cleaning equipment, degreasing equipment and pickling equipment, etc., which are used to pretreat the surface of aluminum alloys, remove surface oil, oxides, etc., and prepare for subsequent anodizing treatment. The energy-saving aluminum alloy hard anodizing production line is a production system that integrates advanced processes and equipment, aiming to improve production efficiency, save energy and reduce emissions, and protect the environment. It may also have advanced functions such as automated control, environmentally friendly design and intelligent management.
[0003] The pickling equipment of aluminum alloy hard anodizing production line usually includes a pickling tank, which is a container for loading acid solution and is usually made of corrosion-resistant materials such as stainless steel or special plastics. The size and shape of the pickling tank will vary according to the scale and requirements of the production line. In order to maintain the uniformity of the acid solution, the pickling tank needs to be equipped with a turbulence system. Through mechanical or gas turbulence, the solution maintains a uniform chemical composition and temperature distribution. In order to ensure the safety of operators, the pickling equipment needs to be equipped with safety facilities such as safety railings and solution overflow protection devices to prevent accidental injuries.
[0004] The energy-saving aluminum alloy hard anodizing production line in the prior art is not convenient for continuously disturbing the acid solution inside the pickling tank, and thus it is not convenient to make the solution flow in the pickling tank, increase the contact area and time between the solution and the aluminum alloy surface, and not convenient to effectively remove surface oxides, oil stains and other pollutants. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an energy-saving aluminum alloy hard anodizing production line, aiming to improve the problem that the energy-saving aluminum alloy hard anodizing production line in the prior art is not convenient for continuously disturbing the acid solution inside the pickling tank.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The cam is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate is provided with a toothed plate, the toothed plate
[0008] Preferably, the fixing assembly comprises a pickling tank, the lower surface of the pickling tank is fixedly connected to the upper surface of the bottom plate, and the interior of the pickling tank is fixedly connected to a first protective plate.
[0009] Preferably, the outer wall of the sliding column is slidably connected to the inside of the pickling tank, the upper surface of the pickling tank is fixedly connected with a hanging bracket, and the inner wall of the pickling tank is provided with a telescopic motor.
[0010] Preferably, the output end of the telescopic motor is fixedly connected to a telescopic rod, one end of the telescopic rod is fixedly connected to a moving block, the upper surface of the moving block is fixedly connected to a first fixed block, and the inner wall of the pickling tank is fixedly connected to a fixed plate.
[0011] Preferably, a slide bar is fixedly connected to the upper surface of the fixed plate, the inner part of the movable block is slidably connected to the outer wall of the slide bar, and a second fixed block is fixedly connected to the upper surface of the fixed plate.
[0012] Preferably, a sliding groove is provided on the outer wall of the second fixing block, and a turning column is rotatably connected inside the first fixing block.
[0013] Preferably, one end of the flip column is fixedly connected to a connecting block, and an outer wall of the connecting block is fixedly connected to a second sliding column.
[0014] Preferably, the outer wall of the second sliding column is slidably connected to the inner wall of the sliding groove, the outer wall of the flip column is fixedly connected to a flip block, and the upper surface of the flip block is fixedly connected to a second protective plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the sliding column repeatedly slides with a fixed amplitude inside the pickling tank, which prompts the sliding column to drive the spoiler to reciprocate inside the pickling tank, thereby achieving the effect of continuously disturbing the acid solution inside the pickling tank, thereby causing the solution to flow in the pickling tank, increasing the contact area and time between the solution and the surface of the aluminum alloy, thereby more effectively removing oxides, oil stains and other pollutants on the surface.
[0017] 2. In the utility model, the second protective plate originally placed horizontally is in a vertical state. At this time, the aluminum alloy can be placed in the pickling tank for operation. After being placed in, it is started again and restored to the initial horizontal placement state, thereby achieving the effect of preventing the operator from contacting the acid solution without affecting the pickling. In addition, the operator can be prevented from contacting the acid solution or the running parts of the equipment, reducing the risk of accidental injury.
[0018] 3. In the utility model, the sliding column repeatedly slides with a fixed amplitude inside the pickling tank, which prompts the sliding column to drive the spoiler to reciprocate inside the pickling tank, thereby achieving the effect of continuously disturbing the acid solution inside the pickling tank, thereby enabling the active ingredients in the solution to be more evenly distributed throughout the pickling tank, thereby enhancing the cleaning effect, helping to thoroughly remove pollutants on the surface of the aluminum alloy, and ensuring surface cleanliness. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional diagram of an energy-saving aluminum alloy hard anodizing production line proposed by the utility model;
[0020] Figure 2 A schematic diagram of a spoiler for an energy-saving aluminum alloy hard anodizing production line proposed by the utility model;
[0021] Figure 3 The utility model is a schematic diagram of a moving block of an energy-saving aluminum alloy hard anodizing production line.
[0022] Legend:
[0023] 1. Bottom plate; 2. Vertical plate; 3. Horizontal plate; 4. Rotating motor; 5. Rotating rod; 6. Disc; 7. First sliding column; 8. Fixed cylinder; 9. Sliding column; 10. Rack; 11. Fixed column; 12. Swing frame; 13. Quarter gear; 14. Spoiler; 15. Pickling tank; 16. First protective plate; 17. Telescopic motor; 18. Telescopic rod; 19. Moving block; 20. Fixed plate; 21. Sliding bar; 22. First fixed block; 23. Turning column; 24. Turning block; 25. Second fixed block; 26. Slide; 27. Connecting block; 28. Second sliding column; 29. Second protective plate; 30. Hanging bracket. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings of the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 - Figure 2 , the utility model provides an embodiment: an energy-saving aluminum alloy hard anodizing production line, comprising a bottom plate 1, a vertical plate 2 is fixedly connected to the upper surface of the bottom plate 1, a horizontal plate 3 is fixedly connected to the outer wall of the vertical plate 2, a rotating motor 4 is arranged on the upper surface of the horizontal plate 3, a rotating rod 5 is fixedly connected to the output end of the rotating motor 4, a disc 6 is fixedly connected to the outer wall of the rotating rod 5, a first sliding column 7 is fixedly connected to the outer wall of the disc 6, a fixed column 11 is fixedly connected to the inside of the vertical plate 2, a swing frame 12 is rotatably connected to the outer wall of the fixed column 11, a quarter gear 13 is fixedly connected to the lower surface of the swing frame 12, an outer wall of the first sliding column 7 is slidably connected to the inner wall of the swing frame 12, a fixed cylinder 8 is fixedly connected to the outer wall of the fixed cylinder 8, a sliding column 9 is slidably connected to the outer wall of the sliding column 9, a rack 10 is fixedly connected to the outer wall of the rack 10, the outer wall of the rack 10 is meshed with the outer wall of the quarter gear 13, a spoiler 14 is fixedly connected to the outer wall of the rack 10, and a fixed component is arranged on the upper surface of the bottom plate 1;
[0026] Specifically, the rotating motor 4 arranged above the horizontal plate 3 is turned on. When the rotating motor 4 is started, it drives the rotating rod 5 to rotate inside the vertical plate 2, and at the same time, it drives the disc 6 fixedly connected thereto to rotate, and then drives the first sliding column 7 fixedly connected thereto to rotate. Since the fixed column 11 and the swing frame 12 are rotatably connected, the first sliding column 7 is prompted to slide on the inner wall of the swing frame 12 to show a swinging motion. Since the quarter gear 13 is meshed with the rack 10, and the rack 10 is fixedly connected to the outer wall of the sliding column 9, the swinging of the quarter gear 13 drives the sliding column 9 to slide repeatedly with a fixed amplitude on the inner wall of the fixed cylinder 8. Here, the fixed cylinder 8 plays a role of fixing and limiting the sliding column 9. The sliding column 9 slides repeatedly with a fixed amplitude inside the pickling tank 15, and then drives the spoiler 14 to reciprocate inside the pickling tank 15, thereby achieving the effect of continuously disturbing the acid solution inside the pickling tank 15.
[0027] Reference Figure 1 The fixed component includes a pickling tank 15, the lower surface of the pickling tank 15 is fixedly connected to the upper surface of the bottom plate 1, and the interior of the pickling tank 15 is fixedly connected to a first protective plate 16;
[0028] Specifically, the bottom plate 1 fixes the pickling tank 15, and the pickling tank 15 fixes the first protective plate 16. The first protective plate 16 is fixed above the internal spoiler 14 of the pickling tank 15 to prevent the spoiler 14 from being affected by the aluminum alloy inside the pickling tank 15 when it moves.
[0029] Reference Figure 1 and Figure 3 The outer wall of the sliding column 9 is slidably connected to the inside of the pickling tank 15, the upper surface of the pickling tank 15 is fixedly connected to the hanger 30, and the inner wall of the pickling tank 15 is provided with a telescopic motor 17; the output end of the telescopic motor 17 is fixedly connected to the telescopic rod 18, one end of the telescopic rod 18 is fixedly connected to the moving block 19, the upper surface of the moving block 19 is fixedly connected to the first fixed block 22, and the inner wall of the pickling tank 15 is fixedly connected to the fixed plate 20; the upper surface of the fixed plate 20 is fixedly connected to the slide bar 21, and the inner sliding connection of the moving block 19 On the outer wall of the slide bar 21, the upper surface of the fixed plate 20 is fixedly connected with a second fixed block 25; a sliding groove 26 is provided on the outer wall of the second fixed block 25, and a flip column 23 is rotatably connected inside the first fixed block 22; a connecting block 27 is fixedly connected to one end of the flip column 23, and a second sliding column 28 is fixedly connected to the outer wall of the connecting block 27; the outer wall of the second sliding column 28 is slidably connected to the inner wall of the sliding groove 26, a flip block 24 is fixedly connected to the outer wall of the flip column 23, and a second protective plate 29 is fixedly connected to the upper surface of the flip block 24;
[0030] Specifically, the pickling tank 15 plays a fixing role on the telescopic motor 17, which can enable the telescopic motor 17 to maintain a stable state during operation. The pickling tank 15 plays a fixing role on the fixed plate 20, the fixed plate 20 plays a fixing role on the second fixed block 25, the fixed plate 20 plays a fixing role on the slide bar 21, the moving block 19 plays a fixing role on the first fixed block 22, the flip column 23 plays a fixing role on the flip block 24, and the flip block 24 plays a fixing role on the second protective plate 29. When the aluminum alloy workpiece needs to be pickled, the telescopic motor 17 fixedly connected to the inner wall of the pickling tank 15 is started. The telescopic motor 17 is started to cause the telescopic rod 18 to extend, thereby causing the moving block 19 to slide on the outer wall of the slide bar 21 fixedly connected to the upper surface of the fixed plate 20. At the same time, the movement of the moving block 19 also drives the first fixed block 22 to move. The movement of the fixed block 22 drives the flip column 23 to move, and at the same time, the flip column 23 drives the connecting block 27 to move, so that the connecting block 27 drives the second sliding post 28 to slide on the inner wall of the slide groove 26. During the sliding process, when the second sliding post 28 slides into the bottom end of the slide groove 26, it will cause the second sliding post 28 to flip, so that the second sliding post 28 drives the flip column 23 to rotate, so that the flip column 23 rotates inside the first fixed block 22 and drives the flip block 24 fixedly connected to the outer wall of the flip column 23 to flip, so that the originally horizontally placed second protective plate 29 is in a vertical state. At this time, the aluminum alloy can be placed in the pickling tank 15 for operation. After placing it, the telescopic motor 17 is started again. At this time, the second protective plate 29 returns to its initial horizontal placement state, thereby achieving the effect of preventing the operator from contacting the acid solution without affecting the pickling.
[0031] Working principle: when it is necessary to start the device, first start the rotating motor 4 arranged above the horizontal plate 3. When the rotating motor 4 is started, it drives the rotating rod 5 to rotate inside the vertical plate 2, and also drives the disk 6 fixedly connected thereto to rotate, and then drives the first sliding column 7 fixedly connected thereto to rotate. Since the fixed column 11 and the swing frame 12 are rotationally connected, the first sliding column 7 is caused to slide on the inner wall of the swing frame 12 to show a swinging motion. Since the quarter gear 13 and the rack 10 are meshed and connected, and the rack 10 is fixedly connected to the outer wall of the sliding column 9, the swing of the quarter gear 13 drives the sliding column 9 to slide repeatedly with a fixed amplitude on the inner wall of the fixed cylinder 8. Here, the fixed cylinder 8 plays a role of fixing and limiting the sliding column 9. The protective plate 16 is fixed above the spoiler 14 inside the pickling tank 15 to prevent the spoiler 14 from being affected by the aluminum alloy inside the pickling tank 15 when it moves. The sliding column 9 repeatedly slides with a fixed amplitude inside the pickling tank 15, thereby prompting the sliding column 9 to drive the spoiler 14 to reciprocate inside the pickling tank 15, thereby achieving the effect of continuously disturbing the acid solution inside the pickling tank 15, thereby causing the solution to flow in the pickling tank 15, increasing the contact area and time between the solution and the surface of the aluminum alloy, thereby more effectively removing oxides, oil stains and other pollutants on the surface. When the aluminum alloy workpiece needs to be pickled, the telescopic motor 17 fixedly connected to the inner wall of the pickling tank 15 is started, and the telescopic motor 17 starts to prompt the telescopic rod 1 8 extends out, thereby causing the moving block 19 to slide on the outer wall of the slide bar 21 fixedly connected to the upper surface of the fixed plate 20. At the same time, the movement of the moving block 19 also drives the first fixed block 22 to move. The movement of the first fixed block 22 drives the flip column 23 to move, while causing the flip column 23 to drive the connecting block 27 to move, thereby causing the connecting block 27 to drive the second sliding column 28 to slide on the inner wall of the sliding groove 26. During the sliding process, when the second sliding column 28 slides into the bottom end of the sliding groove 26, it will cause the second sliding column 28 to flip, thereby causing the second sliding column 28 to drive the flip column 23 to rotate, thereby causing the flip column 23 to rotate inside the first fixed block 22 and drive the flip block 24 fixedly connected to the outer wall of the flip column 23 to flip, thereby causing the second protective plate 29 originally placed horizontally to be vertical. state, at this time, the aluminum alloy can be put into the pickling tank 15 for operation, and the telescopic motor 17 can be started again after being put in. At this time, the second protective plate 29 returns to the initial horizontal placement state, so as to achieve the effect of preventing the operator from contacting the acid solution without affecting the pickling, thereby preventing the operator from contacting the acid solution or the running parts of the equipment, and reducing the risk of accidental injury. Among them, the pickling tank 15 plays a fixing role on the telescopic motor 17, which can enable the telescopic motor 17 to maintain a stable state during operation. The pickling tank 15 plays a fixing role on the fixed plate 20, the fixed plate 20 plays a fixing role on the second fixed block 25, the fixed plate 20 plays a fixing role on the slide bar 21, and the moving block 19 plays a fixing role on the first fixed block 22.The flip column 23 fixes the flip block 24, and the flip block 24 fixes the second protective plate 29. The device can not only achieve the effect of continuously disturbing the acid solution inside the pickling tank 15, but also make the solution flow in the pickling tank 15, increase the contact area and time between the solution and the surface of the aluminum alloy, so as to more effectively remove the oxides, oil stains and other pollutants on the surface. In addition, it can also achieve the effect of preventing the operator from contacting the acid solution without affecting the pickling, thereby preventing the operator from contacting the acid solution or the running parts of the equipment, and reducing the risk of accidental injury.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving aluminum alloy hard anodizing production line, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a vertical plate (2), the outer wall of the vertical plate (2) is fixedly connected to a horizontal plate (3), the upper surface of the horizontal plate (3) is provided with a rotating motor (4), the output end of the rotating motor (4) is fixedly connected to a rotating rod (5), the outer wall of the rotating rod (5) is fixedly connected to a disk (6), the outer wall of the disk (6) is fixedly connected to a first sliding column (7), the interior of the vertical plate (2) is fixedly connected to a fixed column (11), the outer wall of the fixed column (11) is rotatably connected to a swing frame (12), the swing frame (12) is fixedly connected to the outer wall of the fixed column (11), and the swing frame (12) is fixedly connected to the outer wall of the fixed column (11). 2) is fixedly connected to the lower surface of a quarter gear (13), the outer wall of the first sliding column (7) is slidably connected to the inner wall of the swing frame (12), the outer wall of the vertical plate (2) is fixedly connected to a fixed cylinder (8), the inner wall of the fixed cylinder (8) is slidably connected to a sliding column (9), the outer wall of the sliding column (9) is fixedly connected to a rack (10), the outer wall of the rack (10) is meshedly connected to the outer wall of the quarter gear (13), the outer wall of the rack (10) is fixedly connected to a spoiler (14), and a fixing component is arranged on the upper surface of the bottom plate (1).
2. The energy-saving aluminum alloy hard anodizing production line according to claim 1 is characterized in that: The fixed assembly comprises a pickling tank (15), the lower surface of the pickling tank (15) is fixedly connected to the upper surface of the bottom plate (1), and the interior of the pickling tank (15) is fixedly connected to a first protective plate (16).
3. The energy-saving aluminum alloy hard anodizing production line according to claim 2 is characterized in that: The outer wall of the sliding column (9) is slidably connected to the inside of the pickling tank (15), the upper surface of the pickling tank (15) is fixedly connected to a hanging bracket (30), and the inner wall of the pickling tank (15) is provided with a telescopic motor (17).
4. The energy-saving aluminum alloy hard anodizing production line according to claim 3 is characterized in that: The output end of the telescopic motor (17) is fixedly connected to a telescopic rod (18), one end of the telescopic rod (18) is fixedly connected to a moving block (19), the upper surface of the moving block (19) is fixedly connected to a first fixed block (22), and the inner wall of the pickling tank (15) is fixedly connected to a fixed plate (20).
5. The energy-saving aluminum alloy hard anodizing production line according to claim 4 is characterized in that: The upper surface of the fixed plate (20) is fixedly connected to a slide bar (21), the interior of the moving block (19) is slidably connected to the outer wall of the slide bar (21), and the upper surface of the fixed plate (20) is fixedly connected to a second fixed block (25).
6. The energy-saving aluminum alloy hard anodizing production line according to claim 5 is characterized in that: The outer wall of the second fixed block (25) is provided with a sliding groove (26), and the interior of the first fixed block (22) is rotatably connected with a turning column (23).
7. The energy-saving aluminum alloy hard anodizing production line according to claim 6 is characterized in that: One end of the flip column (23) is fixedly connected to a connecting block (27), and the outer wall of the connecting block (27) is fixedly connected to a second sliding column (28).
8. The energy-saving aluminum alloy hard anodizing production line according to claim 7 is characterized in that: The outer wall of the second sliding column (28) is slidably connected to the inner wall of the sliding groove (26), the outer wall of the flip column (23) is fixedly connected to a flip block (24), and the upper surface of the flip block (24) is fixedly connected to a second protective plate (29).
