Vibration and noise reduction clutch disc

By introducing rectangular groove vibration-absorbing springs, arc-shaped connection structures and micro-hole rubber pads into the clutch plate, the vibration and noise problems of traditional clutch plates at high speeds are solved, achieving longer service life and better driving Experience.

CN222208704UActive Publication Date: 2024-12-20JIANGXI HANGTENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421124983.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-20
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Traditional clutch plates are prone to vibration and noise when operating at high speeds, resulting in poor driving experience and accelerated wear. The existing noise reduction technology has shortcomings in vibration reduction.

Method used

A clutch plate including driven disc, rectangular groove vibration-absorbing spring, arc-shaped connecting structure, wear-resistant sheet and micro-hole rubber pad is designed to achieve vibration-absorbing through the displacement of arc-shaped connecting blocks and the extrusion of rubber blocks. The hole rubber pad and sound absorbing hole reduce noise.

Benefits of technology

It effectively reduces the vibration and noise of the clutch plate, extends the service life, simplifies the disassembly and assembly process, and improves the overall performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clutches, in particular to a vibration and noise reduction clutch plate which comprises a driven plate, a friction plate is arranged on the driven plate, a plurality of connecting structures distributed in an annular array are arranged on the front side of the friction plate, and each connecting structure comprises a fan-shaped fixing base fixedly connected to the front side of the friction plate. An arc-shaped connecting groove is formed in the front side of the fan-shaped fixing base, an arc-shaped fixing rod is arranged in the arc-shaped connecting groove, a detachable wear-resisting piece is arranged on the front side of each connecting structure, and a micropore rubber pad is further arranged on the rear side of each wear-resisting piece. According to the clutch disc capable of reducing vibration and noise, when friction is generated on the clutch disc, the multiple vibration reduction springs have a certain vibration reduction effect on the driven disc, the arc-shaped connecting blocks can generate small displacement and extrude the rubber blocks, large instantaneous friction generated by the wear-resisting pieces is avoided, and therefore the vibration reduction and noise reduction effects are achieved; and a plurality of sound absorption holes in the wear-resistant sheet are matched with the microporous rubber pad, so that noise generated by friction of the wear-resistant sheet can be reduced, and a noise reduction effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clutches, in particular to a clutch plate for reducing vibration and noise. Background Art

[0002] In the power transmission system, the clutch is an important component that connects the engine and the transmission, allowing the driver to control the vehicle's power transmission. The performance of the clutch not only affects the vehicle's power transmission efficiency, but also affects the ride comfort. However, traditional clutch plates are prone to vibration and noise when operating at high speeds, which can have an adverse effect on the driving experience and vehicle performance.

[0003] The patent with publication number CN218718314U discloses a low-noise clutch friction plate, including a pressure plate and a friction plate body. A plurality of the friction plate bodies are fixedly mounted on the pressure plate, and each of the friction plate bodies is provided with a noise reduction portion capable of reducing noise. The low-noise clutch friction plate, through the noise reduction portion composed of a connecting layer, a cushion layer and a sound-absorbing layer, can make the sound waves generated by the friction vibration of the friction plate be absorbed by the sound-absorbing layer, and some of the unabsorbed sound waves will pass through the sound-absorbing layer and then be reflected by the concave-convex structure inside the connecting layer, and then be reflected again to the sound-absorbing layer for absorption, thereby reducing and absorbing most of the noise. In addition, the rubber filling layer provided on the cushion layer can reduce the overall elastic modulus of the friction plate, improve the vibration attenuation ability of the friction plate, and partially suppress the front-end vibration of the noise, so the noise reduction portion can further reduce the generation and propagation of noise.

[0004] Although the above-mentioned prior art can achieve the effect of noise reduction, the rigid friction surface will vibrate when friction occurs. If the vibration is not reduced in time, it will accelerate the wear of the clutch plate and related transmission parts and shorten their service life. The vibration may also generate or aggravate noise problems, which not only affects the driving experience. In view of this, we propose a clutch plate with vibration reduction and noise reduction. Utility Model Content

[0005] The purpose of the utility model is to provide a clutch plate with vibration reduction and noise reduction to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A clutch plate for vibration reduction and noise reduction, comprising a driven plate, a shaft hole for installing a transmission shaft is provided in the middle of the front side of the driven plate, a plurality of rectangular grooves arranged in a ring array are provided on the front side of the driven plate, a vibration reduction spring is provided in each of the rectangular grooves, and the plurality of vibration reduction springs play a certain vibration reduction role on the driven plate, the vibration reduction structure is a prior art, and plays an auxiliary vibration reduction role in the present technical solution;

[0008] The driven disc is provided with a friction plate, and the front side of the friction plate is provided with a plurality of connection structures arranged in a ring array, and the distance between two adjacent connection structures is required to enable the arc-shaped connection block to be completely moved out of the arc-shaped connection groove to avoid the situation where the arc-shaped connection block cannot be disassembled;

[0009] The connection structure comprises a fan-shaped fixing seat fixedly connected to the front side of the friction plate, an arc-shaped connecting groove is opened on the front side of the fan-shaped fixing seat, an arc-shaped fixing rod is arranged in the middle of the top of the inner wall of the arc-shaped connecting groove, and a fixing block is arranged at the left end of the bottom of the fan-shaped fixing seat, and the fixing block is connected with a rectangular anti-slipping block through a long bolt, and the opening of the arc-shaped connecting groove is closed by the rectangular anti-slipping block, so that the arc-shaped connecting block is limited in the arc-shaped connecting groove;

[0010] A detachable wear-resistant sheet is provided on the front side of each of the connection structures, and an arc-shaped connection block is provided on the rear side of the wear-resistant sheet. A first arc-shaped hole for the arc-shaped fixing rod to pass through is provided at the end of the arc-shaped connection block, and a rubber block is provided at both ends of the arc-shaped connection block. A second arc-shaped hole for the arc-shaped fixing rod to pass through is provided on the side of the rubber block, and both arc surfaces of the arc-shaped connection block do not contact the inner wall of the arc-shaped connection groove. When the clutch plate generates friction, the arc-shaped connection block can generate a small displacement, which squeezes the rubber block, thereby playing a certain buffering and vibration reduction role.

[0011] A microporous rubber pad is also provided on the rear side of the wear-resistant sheet, and the microporous rubber pad can reduce the noise generated by the friction of the wear-resistant sheet, thereby playing a role in noise reduction.

[0012] Preferably, a thread groove is provided on the right side of the fixing block, and the threaded end of the long bolt is threadedly connected in the thread groove, so that the long bolt is connected and fixed to the fixing block.

[0013] Preferably, a circular hole for the long bolt to pass through is opened on the right side of the rectangular anti-detachment block, and the top of the rectangular anti-detachment block is fitted with the bottom of the fan-shaped fixing seat. The position of the rectangular anti-detachment block and the fixing block are fixed by the long bolt, which is convenient for the staff to disassemble and install the rectangular anti-detachment block, thereby facilitating the staff to disassemble and install the wear-resistant plate.

[0014] Preferably, a receiving groove is provided on the right side of the rectangular anti-slip block and at the end of the circular hole, and the head of the long bolt is located in the receiving groove, thereby preventing the head of the long bolt from protruding from the right side of the rectangular anti-slip block, thereby preventing the head of the long bolt from being accidentally damaged.

[0015] Preferably, the arc-shaped connecting block is located in the arc-shaped connecting groove, and the arc-shaped connecting block can slide on the arc-shaped fixing rod. The rear side of the arc-shaped connecting block fits with the front side of the friction plate, so that the arc-shaped connecting block can be displaced to avoid large instantaneous friction of the wear-resistant plate, thereby playing a role in vibration reduction and noise reduction.

[0016] Preferably, the opposite sides of the two rubber blocks respectively abut against the top of the inner wall of the arc-shaped connecting groove and the top of the rectangular anti-slip block, ensuring that the arc-shaped connecting block remains stable under normal conditions and avoids shaking, thereby preventing the arc-shaped connecting block itself from generating noise.

[0017] Preferably, a plurality of sound-absorbing holes are provided on the front side of the wear-resistant plate, which can reduce the noise generated during frictional contact and is also conducive to heat dissipation.

[0018] Preferably, the microporous rubber pad is provided with a plurality of micropores to effectively reduce the noise generated by the wear-resistant sheet, and the side of the microporous rubber pad is provided with an escape opening for the arc-shaped connecting block and the two rubber blocks to pass through.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. The clutch plate with vibration reduction and noise reduction, when the clutch plate generates friction, multiple vibration reduction springs play a certain vibration reduction role on the driven plate, and the arc-shaped connecting block can produce a small displacement to squeeze the rubber block to avoid large instantaneous friction of the wear-resistant plate, thereby playing a role in vibration reduction and noise reduction.

[0021] 2. The clutch plate with vibration reduction and noise reduction has multiple sound-absorbing holes on the front side of the wear-resistant plate, which can reduce the noise generated by friction contact and is also beneficial to heat dissipation. The microporous rubber pad can reduce the noise generated by the friction of the wear-resistant plate, thereby further reducing noise.

[0022] 3. The clutch plate with vibration reduction and noise reduction has a fixed block connected with a rectangular anti-slip block through a long bolt, and the opening of the arc-shaped connecting groove is closed by the rectangular anti-slip block, so that the arc-shaped connecting block is limited in the arc-shaped connecting groove.

[0023] 4. The clutch plate with vibration reduction and noise reduction uses long bolts to fix the positions of the rectangular anti-dropping block and the fixing block, which is convenient for workers to disassemble and install the rectangular anti-dropping block, thereby facilitating the workers to disassemble and install the wear-resistant plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the overall exploded structure of the utility model;

[0026] Figure 3 It is a schematic diagram of the connection structure in the utility model;

[0027] Figure 4 It is a partial structural schematic diagram of the utility model;

[0028] Figure 5It is a schematic diagram of the structure of the wear-resistant sheet in the utility model.

[0029] In the figure: 1. driven plate; 10. shaft hole; 11. rectangular groove; 2. damping spring; 3. friction plate; 4. connection structure; 40. fan-shaped fixing seat; 400. arc-shaped connecting groove; 41. arc-shaped fixing rod; 42. fixing block; 420. threaded groove; 43. rectangular anti-slip block; 430. circular hole; 431. storage groove; 44. long bolt; 5. wear-resistant plate; 50. arc-shaped connecting block; 500. first arc-shaped hole; 51. sound-absorbing hole; 6. rubber block; 60. second arc-shaped hole; 7. microporous rubber pad; 70. avoidance. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0033] A clutch plate for vibration reduction and noise reduction, comprising a driven plate 1, a shaft hole 10 for installing a transmission shaft is provided in the middle of the front side of the driven plate 1, a plurality of rectangular grooves 11 arranged in a ring array are provided on the front side of the driven plate 1, a vibration reduction spring 2 is provided in each rectangular groove 11, and the plurality of vibration reduction springs 2 play a certain vibration reduction role on the driven plate 1, and the vibration reduction structure is a prior art, and plays an auxiliary vibration reduction role in the present technical solution;

[0034] The driven disc 1 is provided with a friction plate 3, and a plurality of connection structures 4 arranged in a ring array are provided on the front side of the friction plate 3. The distance between two adjacent connection structures 4 is required to enable the arc-shaped connection block 50 to be completely removed from the arc-shaped connection groove 400, so as to avoid the situation that the arc-shaped connection block 50 cannot be disassembled;

[0035] The connecting structure 4 includes a fan-shaped fixing seat 40 fixedly connected to the front side of the friction plate 3, an arc-shaped connecting groove 400 is opened on the front side of the fan-shaped fixing seat 40, an arc-shaped fixing rod 41 is provided in the middle of the top of the inner wall of the arc-shaped connecting groove 400, and a fixing block 42 is provided at the left end of the bottom of the fan-shaped fixing seat 40. The fixing block 42 is connected to a rectangular anti-slip block 43 through a long bolt 44, and the opening of the arc-shaped connecting groove 400 is closed by the rectangular anti-slip block 43, so that the arc-shaped connecting block 50 is limited in the arc-shaped connecting groove 400;

[0036] A detachable wear-resistant sheet 5 is provided on the front side of each connection structure 4, and an arc-shaped connection block 50 is provided on the rear side of the wear-resistant sheet 5. A first arc-shaped hole 500 for the arc-shaped fixing rod 41 to pass through is provided at the end of the arc-shaped connection block 50. Rubber blocks 6 are provided at both ends of the arc-shaped connection block 50. A second arc-shaped hole 60 for the arc-shaped fixing rod 41 to pass through is provided on the side of the rubber block 6. Both arc surfaces of the arc-shaped connection block 50 do not contact the inner wall of the arc-shaped connection groove 400. When the clutch plate generates friction, the arc-shaped connection block 50 can generate a small displacement, which squeezes the rubber block 6, thereby playing a certain buffering and vibration reduction role.

[0037] A microporous rubber pad 7 is also provided on the rear side of the wear-resistant sheet 5 , and the microporous rubber pad 7 can reduce the noise generated by the friction of the wear-resistant sheet 5 , thereby playing a role in noise reduction.

[0038] In this embodiment, a thread groove 420 is formed on the right side of the fixing block 42 , and the threaded end of the long bolt 44 is threadedly connected in the thread groove 420 , so that the long bolt 44 is connected and fixed to the fixing block 42 .

[0039] Specifically, a circular hole 430 is provided on the right side of the rectangular anti-slip block 43 for the long bolt 44 to pass through. The top of the rectangular anti-slip block 43 fits with the bottom of the fan-shaped fixing seat 40. The position of the rectangular anti-slip block 43 and the fixing block 42 are fixed by the long bolt 44, which makes it convenient for the staff to disassemble and install the rectangular anti-slip block 43, thereby making it convenient for the staff to disassemble and install the wear-resistant plate 5.

[0040] Furthermore, a receiving groove 431 is provided on the right side of the rectangular anti-slip block 43 and at the end of the circular hole 430, and the head of the long bolt 44 is located in the receiving groove 431, thereby preventing the head of the long bolt 44 from protruding from the right side of the rectangular anti-slip block 43, thereby preventing the head of the long bolt 44 from being accidentally damaged.

[0041] Furthermore, the arc-shaped connecting block 50 is located in the arc-shaped connecting groove 400, and the arc-shaped connecting block 50 can slide on the arc-shaped fixing rod 41. The rear side of the arc-shaped connecting block 50 fits with the front side of the friction plate 3, so that the arc-shaped connecting block 50 can be displaced to avoid the wear-resistant plate 5 from generating large instantaneous friction, thereby playing a role in vibration reduction and noise reduction.

[0042] Furthermore, the opposite sides of the two rubber blocks 6 respectively abut against the top of the inner wall of the arc-shaped connecting groove 400 and the top of the rectangular anti-slip block 43, ensuring that the arc-shaped connecting block 50 remains stable under normal conditions and avoids shaking, thereby preventing the arc-shaped connecting block 50 itself from generating noise.

[0043] Furthermore, a plurality of sound-absorbing holes 51 are provided on the front side of the wear-resistant sheet 5 , which can reduce the noise generated during the frictional contact and are also beneficial to heat dissipation.

[0044] Furthermore, a plurality of micro-holes are provided on the micro-porous rubber pad 7 to effectively reduce the noise generated by the wear-resistant sheet 5 , and an escape opening 70 is provided on the side of the micro-porous rubber pad 7 for the arc-shaped connecting block 50 and the two rubber blocks 6 to pass through.

[0045] When the clutch plate with vibration reduction and noise reduction of this embodiment is in use, when the clutch plate generates friction, the multiple vibration-damping springs 2 have a certain vibration-damping effect on the driven plate 1, and the arc-shaped connecting block 50 can produce a very small displacement, squeezing the rubber block 6, avoiding the wear-resistant plate 5 from generating large instantaneous friction, thereby playing a role in vibration reduction and noise reduction. The front side of the wear-resistant plate 5 is provided with a plurality of sound-absorbing holes 51, which can reduce the noise generated during friction contact and are also beneficial to heat dissipation. The microporous rubber pad 7 can reduce the noise generated by the friction of the wear-resistant plate 5, thereby playing a further role in noise reduction; when the wear-resistant plate 5 is worn to the extent that it needs to be replaced, the staff will remove the long bolts 44 so that the rectangular anti-detachment block 43 can be removed, and then the arc-shaped connecting block 50 will be removed from the arc-shaped connecting groove 400, and then a new wear-resistant plate 5 will be replaced, and the position of the new wear-resistant plate 5 can be limited by the long bolts 44 and the rectangular anti-detachment block 43.

[0046] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A clutch plate for vibration and noise reduction, comprising a driven plate (1), a shaft hole (10) for mounting a transmission shaft is provided in the middle of the front side of the driven plate (1), a plurality of rectangular grooves (11) arranged in a ring array are provided on the front side of the driven plate (1), a vibration reduction spring (2) is provided in each of the rectangular grooves (11), and a friction plate (3) is provided on the driven plate (1). Features: A plurality of connection structures (4) arranged in a ring array are provided on the front side of the friction plate (3), the connection structure (4) comprising a fan-shaped fixing seat (40) fixedly connected to the front side of the friction plate (3), an arc-shaped connecting groove (400) is provided on the front side of the fan-shaped fixing seat (40), an arc-shaped fixing rod (41) is provided at the middle of the top of the inner wall of the arc-shaped connecting groove (400), a fixing block (42) is provided at the left end of the bottom of the fan-shaped fixing seat (40), and the fixing block (42) is connected to a rectangular anti-slip block (41) via a long bolt (44). 3), a detachable wear-resistant sheet (5) is provided on the front side of each of the connection structures (4), an arc-shaped connection block (50) is provided on the rear side of the wear-resistant sheet (5), a first arc-shaped hole (500) is provided at the end of the arc-shaped connection block (50) for the arc-shaped fixing rod (41) to pass through, rubber blocks (6) are provided at both ends of the arc-shaped connection block (50), a second arc-shaped hole (60) is provided on the side of the rubber block (6) for the arc-shaped fixing rod (41) to pass through, and a microporous rubber pad (7) is also provided on the rear side of the wear-resistant sheet (5).

2. The clutch plate for reducing vibration and noise according to claim 1, Features: A thread groove (420) is provided on the right side of the fixing block (42), and the threaded end of the long bolt (44) is threadedly connected in the thread groove (420).

3. The clutch plate for reducing vibration and noise according to claim 1, Features: A circular hole (430) for a long bolt (44) to pass through is provided on the right side of the rectangular anti-slip block (43), and the top of the rectangular anti-slip block (43) fits with the bottom of the fan-shaped fixing seat (40).

4. The clutch plate for reducing vibration and noise according to claim 3, Features: A receiving groove (431) is provided on the right side of the rectangular anti-slip block (43) and at a position located at the end of the circular hole (430), and the head of the long bolt (44) is located in the receiving groove (431).

5. The clutch plate for reducing vibration and noise according to claim 1, Features: The arc-shaped connecting block (50) is located in the arc-shaped connecting groove (400), and the arc-shaped connecting block (50) can slide on the arc-shaped fixing rod (41), and the rear side of the arc-shaped connecting block (50) is in contact with the front side of the friction plate (3).

6. The clutch plate for reducing vibration and noise according to claim 1, Features: The opposite side surfaces of the two rubber blocks (6) respectively abut against the top of the inner wall of the arc-shaped connecting groove (400) and the top of the rectangular anti-slip block (43).

7. The clutch plate for reducing vibration and noise according to claim 1, Features: A plurality of sound-absorbing holes (51) are provided on the front side of the wear-resistant plate (5).

8. The clutch plate for reducing vibration and noise according to claim 1, Features: The microporous rubber pad (7) is provided with a plurality of micropores, and a side surface of the microporous rubber pad (7) is provided with an escape opening (70) for the arc-shaped connecting block (50) and the two rubber blocks (6) to pass through.