Heat accumulating type molten aluminum refining furnace
By using multi-layer mixing components and guide plates in the aluminum liquid refining furnace, the problem of uneven mixing in aluminum liquid refining is solved, and more efficient refining effect and efficiency is achieved. It is suitable for refining furnaces of different sizes, improving the improvement of Aluminum alloy quality.
Patent Information
- Application Number
- CN202421022906.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the existing aluminum liquid refining process, the mixture of the refining agent and the aluminum liquid is uneven, resulting in unsatisfactory refining effect and low efficiency. Especially in large refining furnaces, the working efficiency and time of the agitating device cannot be effectively solved. The impurities affect the quality of aluminum alloys. question.
A thermally regenerated aluminum liquid refining furnace is designed, adopting a stirring assembly including a first stirring shaft and a second stirring shaft. The outer side of the second stirring shaft is equipped with a conveying pipe and a stirring rod, and a through hole is provided on the stirring rod, through the second stirring shaft. The rotation of the second stirring shaft allows the refining agent to enter the aluminum liquid through the conveying pipe and the stirring rod, and combines the guide plate and the heating assembly to achieve uniform mixing of the refining agent and temperature control.
Improve the mixing rate and uniformity of the refining agent and aluminum liquid, enhance the refining effect and efficiency, reduce the uneven mixing phenomenon, and is suitable for refining furnaces of different sizes, shorten the mixing time, improve the applicability and utilization of refining agents. Rate.
Smart Images

Figure CN222211228U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum liquid production and treatment, in particular to a heat storage type aluminum liquid refining furnace. Background Art
[0002] In the production process of aluminum alloy, impurities are one of the main factors affecting the quality of aluminum alloy. Therefore, adding different refining agents to the aluminum liquid can significantly improve the performance and quality of the aluminum alloy. The general principle of aluminum liquid refining is to add the refining agent directly or indirectly to the aluminum liquid, so that the impurities in it react with the refining agent to generate non-metallic substances, which settle or float on the surface, thereby improving the purity and quality of the aluminum liquid.
[0003] At present, in the prior art, the aluminum liquid refining process usually directly pours the refining agent into the refining furnace on the top of the aluminum liquid, and then stirs and mixes the refining agent and the aluminum liquid through a stirring device provided in the refining furnace. Although this operation method is convenient for adding the refining agent, it often causes a certain amount of refining agent to accumulate on the top of the aluminum liquid, which easily leads to uneven mixing of the refining agent and the aluminum liquid in the refining furnace during the refining process. Especially when the refining furnace cavity is large, not only is the stirring device required to have a higher working efficiency, but the working time of the stirring device is further increased. The refining effect is not ideal and the efficiency of aluminum liquid refining is also reduced. Utility Model Content
[0004] The utility model aims to provide a regenerative aluminum liquid refining furnace, which, in combination with a stirring device, can further accelerate the mixing rate and uniformity of the refining agent and the aluminum liquid, thereby further improving the refining effect and refining efficiency.
[0005] The technical solution adopted by the utility model to solve the above problems is:
[0006] A regenerative aluminum liquid refining furnace comprises a refining furnace main body, wherein a stirring assembly is arranged inside the refining furnace and is driven to rotate by a first driving component arranged at the bottom thereof, wherein the stirring assembly comprises a first stirring shaft, wherein a second stirring shaft is sleeved on the outer side of the first stirring shaft, wherein a plurality of conveying pipes are arranged inside the second stirring shaft and a plurality of stirring rods are surrounded on the outer side, wherein a plurality of through holes are opened on the stirring rods and are surrounded at different heights on the outer wall of the second stirring shaft and are connected to the conveying pipes adapted to be arranged inside the second stirring shaft, and wherein a receiving cavity is arranged on the top of the second stirring shaft.
[0007] Furthermore: the stirring rod is rotatably arranged on the conveying pipeline and is arranged at a certain angle.
[0008] Furthermore: the top of the refining furnace is connected with a matching sealing cover via a fastener, and an observation window is provided on the sealing cover.
[0009] Furthermore: a material guide plate is rotatably arranged in the accommodating chamber, and a plurality of material guide holes adapted to a plurality of conveying pipes are arranged on the material guide plate. The material guide plate is driven to rotate by a second driving component arranged on its sealing cover.
[0010] Furthermore: the material guide plate and the second driving component are respectively installed in the accommodating cavity and on the sealing cover through a matching detachable structure.
[0011] Furthermore: a stirring paddle is provided on the first stirring shaft of the stirring assembly and is placed at the bottom of the refining furnace.
[0012] Furthermore: a heating component is also arranged in the refining furnace, and the heating component includes a heating tube, and the heating tube is arranged around the side wall and the bottom of the refining furnace and is connected to the temperature controller arranged on the refining furnace body.
[0013] Furthermore: a liquid pouring port is provided on the top side wall of the refining furnace, and a filter plate of a matching size is installed at the liquid pouring port through a detachable structure.
[0014] Furthermore: a fixed frame is arranged outside the refining furnace, and the refining furnace is rotatably arranged on the fixed frame and driven to rotate by a third driving component arranged on the fixed frame.
[0015] Further: a plurality of sets of universal wheels are arranged at the bottom of the fixing frame.
[0016] Compared with the prior art, the utility model has the following advantages and effects:
[0017] The utility model discloses a heat storage type aluminum liquid refining furnace. This operation mode is not only convenient for adding and adjusting the refining agent, but also, in cooperation with the stirring component inside the refining furnace, can make the refining agent reach the inside of the aluminum liquid through the conveying pipe, and through a plurality of stirring rods arranged at different heights on the outer wall of the second stirring shaft, the refining agent can reach different depths and positions in the aluminum liquid and be mixed, thereby reducing the occurrence of uneven mixing, further improving the refining effect and work efficiency. In addition, the design of the stirring component of this refining furnace cooperates with the conveying pipe inside the second stirring shaft and the stirring rods surrounding the outside thereof, which can be evenly distributed and arranged according to the size of the furnace front of the specific refining furnace, thereby not being affected by the size of the furnace chamber, further improving the mixing degree and mixing efficiency of the refining agent and the aluminum liquid, further shortening the time required for mixing, further improving the work efficiency, and improving the applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1-2 It is a structural schematic diagram of a regenerative aluminum liquid refining furnace according to an embodiment of the utility model.
[0019] Figure 3-5It is an enlarged view of the internal structure of the refining furnace in the embodiment of the utility model.
[0020] Figure 6 It is a schematic diagram of the installation structure of the second driving component, the material guide plate and the accommodating cavity in the embodiment of the utility model.
[0021] Figure numbers: refining furnace 1, pouring port 11, tank body 111, filter plate 112, stirring assembly 2, first stirring shaft 21, stirring paddle 211, second stirring shaft 22, conveying pipe 221, accommodating chamber 222, jack 223, sealing cover 3, observation window 31, mounting groove 32, fastener 4, material guide plate 5, material guide hole 51, pin body 52, pin hole 53, heating tube 61, temperature controller 62, fixing frame 7, universal wheel 8, first driving component 101, second driving component 102, third driving component 103. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.
[0023] See also Figure 1-4 The present embodiment relates to a regenerative aluminum liquid refining furnace 1, comprising a refining furnace 1 main body, wherein a stirring assembly 2 is arranged inside the refining furnace 1 and is driven to rotate by a first driving component 101 arranged at the bottom thereof, wherein the stirring assembly 2 comprises a first stirring shaft 21, wherein a second stirring shaft 22 is sleeved on the outer side of the first stirring shaft 21, wherein a plurality of conveying pipes 221 are arranged inside the second stirring shaft 22 and a plurality of stirring rods are surrounded on the outer side, wherein a plurality of through holes are opened on the stirring rods and are surrounded at different heights on the outer wall of the second stirring shaft 22 and are connected to the conveying pipe 221 adapted to be arranged inside the second stirring shaft 22, and a receiving cavity 222 is arranged on the top of the second stirring shaft 22.
[0024] Specifically in this embodiment, a certain amount of aluminum liquid is poured into the refining furnace 1. After the aluminum liquid is added, the first driving component 101 provided at the bottom of the refining furnace 1 drives the stirring component 2 inside the refining furnace 1 to rotate, thereby stirring the aluminum liquid in the refining furnace 1. During the rotation of the stirring component 2, Figure 3-4As shown, the refining agent required for aluminum liquid refining can be added into the accommodating chamber 222 on the second stirring shaft 22, and the refining agent placed in the accommodating chamber 222 can reach the connection with several stirring rods below through several conveying pipes 221 provided in the second stirring shaft 22. Specifically, the first driving component 101 drives the first stirring shaft 21 and the second stirring shaft 22 sleeved on its outer side to rotate, and the rotation of the second stirring shaft 22 causes the internal conveying pipe 221 and several stirring rods surrounding the outer side to rotate synchronously. The refining agent in the second stirring shaft 22 that reaches the connection between the conveying pipe 221 and the stirring rod can enter the interior of the stirring rod under the action of the centrifugal force generated when the second stirring shaft 22 rotates, and contacts the aluminum liquid in the refining furnace 1 through several through holes provided on the stirring rod, and drives the second stirring shaft 22 and the stirring rod to rotate under the drive of the first driving component 101. Thereby, the refining agent and the aluminum liquid are fully mixed. This operation mode is not only convenient for adding and adjusting the refining agent, but also, in cooperation with the stirring component 2 inside the refining furnace 1, the refining agent can reach the inside of the aluminum liquid through the conveying pipe 221, and the refining agent can reach different depths and positions in the aluminum liquid and be mixed through a plurality of stirring rods arranged at different heights on the outer wall of the second stirring shaft 22, thereby reducing the occurrence of uneven mixing and further improving the refining effect and work efficiency. In addition, the design of the refining furnace 1 with the stirring component 2 allows the conveying pipe 221 inside the second stirring shaft 22 and the stirring rods surrounding the outside thereof to be evenly distributed and arranged according to the size of the furnace front of the specific refining furnace 1, so as not to be affected by the size of the furnace chamber, further improving the mixing degree and mixing efficiency of the refining agent and the aluminum liquid, further shortening the time required for mixing, further improving work efficiency, and improving applicability.
[0025] The stirring rod is rotatably arranged on the conveying pipe 221 and is arranged at a certain angle. Specifically, the stirring rod is arranged obliquely downward along the bottom of the refining furnace 1. Under the rotation of the second stirring shaft 22 and the stirring rod, the rate at which the refining agent in the conveying pipe 221 reaches the stirring rod can be further accelerated, and the stirring efficiency and mixing uniformity can be further improved. In addition, the stirring rod is rotatably arranged on the conveying pipe 221, so that under the drive of the first driving shaft and the second stirring shaft 22, the stirring rod contacts the inside of the aluminum liquid in the refining furnace 1 during the rotation process and has a certain inertia force in its rotation direction, so that it can rotate synchronously along the direction of its conveying pipe 221, further improving the mixing effect of the refining agent and the aluminum liquid.
[0026] The top of the refining furnace 1 is connected to a matching sealing cover 3 through a fastener 4, and an observation window 31 is provided on the sealing cover 3. Figure 1As shown, a sealing cover 3 is provided on the top of the refining furnace 1. The sealing cover 3 can seal the refining furnace 1 and can be provided according to different usage requirements, thereby further preventing the leakage of molten aluminum during the refining process or the leakage of harmful gases generated by it. At the same time, the sealing cover 3 is fastened by a fastener 4 provided on the top of the refining furnace 1, so that the interior of the refining furnace 1 has a certain sealing property, reducing the heat loss generated by the molten aluminum during the refining process and affecting the refining effect. In addition, an observation window 31 is provided on the sealing cover 3. While ensuring that the interior of the refining furnace 1 has a certain sealing property, the real-time state of the molten aluminum can be conveniently observed and adjusted through the observation window 31, thereby improving the convenience of use.
[0027] The accommodating chamber 222 is also provided with a material guide plate 5 which is rotatably disposed therein. The material guide plate 5 is provided with a plurality of material guide holes 51 adapted to the plurality of conveying pipes 221. The material guide plate 5 is driven to rotate by a second driving component 102 disposed on the sealing cover 3. For details, see Figure 1 and Figure 6 As shown, the second driving component 102 can drive the guide plate 5 to rotate in the accommodating chamber 222. The refining agent stored in the accommodating chamber 222 can be mixed under the rotation of the guide plate 5 and evenly enter the conveying pipe 221 below through the guide hole 51, which is convenient for operation and further improves the mixing uniformity of the refining agent and the aluminum liquid. It is not easy to cause uneven mixing due to excessive or insufficient refining agent locally, which affects the refining effect. At the same time, it can also further reduce the waste of refining agent, improve the utilization rate of refining agent and further reduce the use cost.
[0028] The guide plate 5 and the second driving component 102 are respectively installed in the accommodating cavity 222 and on the sealing cover 3 through an adapted detachable structure, as shown in FIG. Figure 6 As shown, a socket 223 is provided in the accommodating cavity 222 at the top of the second stirring shaft 22, and a pin body 52 adapted to the socket 223 is provided at the bottom of the guide disc 5, which is adapted to be inserted into the accommodating cavity 222 and rotates. The second driving component 102 is installed on the sealing cover 3 through the adapting mounting groove 32 provided on the top of the sealing cover 3, and is connected to the guide disc 5 in its accommodating cavity 222 through the pin hole 53 provided on the top of the guide disc 5 and driven to rotate. The guide disc 5 and the second driving component 102 arranged by the detachable structure can be installed and disassembled according to the use requirements, which is convenient for the observation and adjustment of the refining agent in the accommodating cavity 222, and is also convenient for inspection and maintenance, thereby improving the flexibility of use.
[0029] The first stirring shaft 21 of the stirring assembly 2 is also provided with a stirring paddle 211 which is placed at the bottom of the refining furnace 1. Figure 3 or Figure 5As shown, the stirring paddle 211 can further improve the stirring effect of the stirring component 2, strengthen the disturbance of the internal aluminum liquid and fully mix it with the refining agent, thereby improving the effect and avoiding the phenomenon that impurities generated by the refining agent or aluminum liquid during the refining process accumulate at the bottom of the refining furnace 1 for a long time and affect the refining effect.
[0030] The refining furnace 1 is also provided with a heating component, which includes a heating pipe 61. The heating pipe 61 is arranged around the side wall and the bottom of the refining furnace 1 and is connected to a temperature controller 62 arranged on the main body of the refining furnace 1. For details, see Figure 5 As shown, the refining furnace 1 can observe and adjust the temperature of the aluminum liquid inside it in real time during the aluminum liquid refining process through the temperature controller 62, and evenly heat the aluminum liquid inside the refining furnace 1 through the heating tubes 61 arranged around the side walls and the bottom of the refining furnace 1, thereby meeting the different temperature requirements during the aluminum liquid refining process, reducing the heat loss of the aluminum liquid inside the refining furnace 1, and further accelerating the reaction rate of the refining agent and the aluminum liquid, thereby improving the refining effect and refining efficiency.
[0031] A liquid pouring port 11 is provided on the top side wall of the refining furnace 1, and a filter plate 112 of a suitable size is installed at the liquid pouring port 11 through a detachable structure, as shown in FIG. Figure 1 or Figure 3 As shown, the arrangement of the pouring port 11 can facilitate the pouring and processing of the molten aluminum in the refining furnace 1 after the refining is completed, while reducing the splashing of the molten aluminum. During the pouring of the molten aluminum, the filter plate 112 arranged at the pouring port 11 can filter and separate impurities generated during the refining process of the molten aluminum. At the same time, the filter plate 112 is slidably arranged on the pouring port 11 through the trough body 111 arranged at the pouring port 11, thereby facilitating the installation, disassembly and replacement of the filter plate 112, meeting different usage requirements, and improving the convenience and flexibility of operation.
[0032] The refining furnace 1 is provided with a fixing frame 7 outside, and the refining furnace 1 is rotatably provided on the fixing frame 7 and driven to rotate by a third driving component 103 provided on the fixing frame 7. Figure 1 or Figure 2 As shown, the refining furnace 1 is rotatably mounted on a fixed frame 7 and is driven by a third driving component 103 mounted on the fixed frame 7 to rotate on the fixed frame 7, thereby facilitating the receiving and pouring of aluminum liquid in the refining furnace 1, facilitating operation and further improving refining efficiency.
[0033] A plurality of sets of universal wheels 8 are arranged at the bottom of the fixing frame 7, which can facilitate the movement and adjustment of the fixing frame 7 and its refining furnace 1 to different positions, facilitate the transportation and processing of aluminum liquid in the refining furnace 1, meet different use environments and refining requirements, and improve applicability and practicality.
[0034] The above contents described in this specification are merely examples of the present utility model. Those skilled in the art of the present utility model may make various modifications or additions to the specific embodiments described, or replace them in similar ways, as long as they do not deviate from the contents of the present utility model specification or exceed the scope defined in the claims, they shall all fall within the protection scope of the present utility model.
Claims
1. A regenerative aluminum liquid refining furnace, comprising a refining furnace body, characterized in that: A stirring assembly is arranged inside the refining furnace and is driven to rotate by a first driving component arranged at the bottom thereof, the stirring assembly comprises a first stirring shaft, a second stirring shaft is sleeved on the outer side of the first stirring shaft, a plurality of conveying pipes are arranged inside the second stirring shaft and a plurality of stirring rods are surrounded on the outer side, a plurality of through holes are opened on the stirring rods and are surrounded at different heights on the outer wall of the second stirring shaft and connected to the conveying pipes adapted to be arranged inside the second stirring shaft, and a accommodating cavity is arranged on the top of the second stirring shaft.
2. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: The stirring rod is rotatably arranged on the conveying pipeline and is arranged at a certain angle.
3. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: The top of the refining furnace is connected with a matching sealing cover through a fastener, and an observation window is provided on the sealing cover.
4. The regenerative aluminum liquid refining furnace according to claim 3, characterized in that: A material guide plate is rotatably arranged in the accommodating cavity, and a plurality of material guide holes adapted to a plurality of conveying pipes are arranged on the material guide plate. The material guide plate is driven to rotate by a second driving component arranged on its sealing cover.
5. The regenerative aluminum liquid refining furnace according to claim 4, characterized in that: The material guide plate and the second driving component are respectively installed in the accommodating cavity and on the sealing cover through adapted detachable structures.
6. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: The first stirring shaft of the stirring assembly is also provided with a stirring paddle which is placed at the bottom of the refining furnace.
7. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: A heating component is also arranged in the refining furnace, and the heating component includes a heating pipe, which is arranged around the side wall and the bottom of the refining furnace and is connected to a temperature controller arranged outside the refining furnace.
8. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: A liquid pouring port is provided on the top side wall of the refining furnace, and a filter plate of a matching size is installed at the liquid pouring port through a detachable structure.
9. The regenerative aluminum liquid refining furnace according to claim 1, characterized in that: A fixing frame is arranged outside the refining furnace, and the refining furnace is rotatably arranged on the fixing frame and driven to rotate by a third driving component arranged on the fixing frame.
10. The regenerative aluminum liquid refining furnace according to claim 9, characterized in that: The bottom of the fixing frame is provided with a plurality of sets of universal wheels.
Citation Information
Cited By
Electric Glass Melting Device with Tilting Furnace and Method for Glass Melting the same
KR103031625B1
