Automatic weighing equipment for sodium silicate raw materials
The automatic weighing device for sodium silicate raw materials addresses silica blockages by incorporating a crushing mechanism and protective cover, ensuring efficient and safe weighing operations.
Patent Information
- Application Number
- CN202323592786.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing sodium silicate production systems face issues with silica (quartz sand) getting stuck in the feed port due to varying sizes, leading to blockages and inconvenience during weighing.
An automatic weighing device equipped with a crushing mechanism and protective cover to crush silica before weighing, using rotating rods, crushing rollers, and gears, with a protective cover for safety and ventilation.
Prevents blockages in the weighing bucket by crushing silica, ensuring smooth operation and enhancing worker safety through the protective cover's design.
Smart Images

Figure CN222211900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium carbonate processing weighing equipment, in particular to an automatic weighing equipment for sodium carbonate raw materials. Background Art
[0002] Sodium silicate is also known as sodium silicate. Its aqueous solution is called water glass. It is a colorless, turquoise or brown solid or viscous liquid. Sodium silicate is made by melting silica (quartz sand) and soda ash (or earth soda) in a melting furnace, cooling and crushing. Its fuel can be coal, natural gas, or coal gas. The raw materials for producing sodium silicate are quartz sand and soda ash. The two are mixed in a certain proportion and sent to a reverberatory kiln. After high-temperature calcination and water quenching in a melting furnace, they are packaged to form solid sodium silicate. Solid sodium silicate is easy to transport and store. Liquid sodium silicate is obtained by dissolving solid sodium silicate into liquid at a certain temperature and pressure. It needs to be weighed during the production process of sodium silicate.
[0003] After searching, the patent with announcement number CN217818966U discloses a metering weighing device for sodium carbonate processing, which belongs to the technical field of sodium carbonate processing equipment, including a base, a fixed frame, a feeding port, a driving device, a collecting device and a weighing device. The base is horizontally arranged, the fixed frame is arranged on the base, the feeding port is arranged on the fixed frame, the driving device is arranged on the base, the collecting device is arranged above the driving device, and the weighing device is arranged on the driving device. The weighing device includes a weighing assembly and a telescopic hydraulic cylinder, the weighing assembly is arranged below the feeding port, and the telescopic hydraulic cylinder is arranged on the weighing assembly. This device can adjust the different weighing required for sodium carbonate, and can achieve the effect of quantitative unloading of the adjusted product weight.
[0004] The technical solution has the following problems:
[0005] Although the sodium silicate raw material can be weighed, when the silica (quartz sand) raw material needs to be weighed, the silica cannot be crushed. When adding silica to the feed port, due to the different sizes of silica, the silica is easy to get stuck in the feed port, which is easy to cause blockage and is inconvenient. Utility Model Content
[0006] The purpose of the utility model is to solve the problems in the prior art that although the raw material of sodium silicate can be weighed, when the silica (quartz sand) raw material needs to be weighed, the silica cannot be crushed, and when the silica is added to the feeding port, due to the different sizes of the silica, the silica is easy to get stuck in the feeding port, which is easy to cause blockage and is relatively inconvenient. An automatic weighing device for sodium silicate raw material is proposed.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A sodium silicate raw material automatic weighing device, comprising a bottom plate and two weighing sensors for weighing, an L-plate welded on the top of the bottom plate, a round hole opened on the top of the L-plate, a weighing bucket slidably connected to the inner wall of the round hole, fixed plates welded on both sides of the weighing bucket, the bottoms of the two weighing sensors are fixedly connected to the top of the L-plate, the two fixed plates are respectively located above the two weighing sensors, and a solenoid valve is fixedly arranged on the bottom end of the weighing bucket;
[0009] The crushing mechanism is arranged on the L plate and is used for crushing silica.
[0010] In a possible design, the crushing mechanism includes two rotating rods, two crushing rollers, two gears, a special-shaped frame, a crushing bucket and a motor. L frames are welded on both sides of the crushing bucket, and the bottom ends of the two L frames are welded to the top of the L plate. Two bearings are embedded in one side of the crushing bucket. The outer sides of the two rotating rods are fixedly connected to the inner walls of the inner rings of the two bearings, and one end of the two rotating rods is rotatably connected to the inner wall of one side of the crushing bucket. The two crushing rollers are fixedly mounted on the two rotating rods, and the two gears are fixedly mounted on the two rotating rods. One side of the special-shaped frame is welded to one side of the crushing bucket. The bottom of the motor is fixedly connected to the bottom inner wall of the special-shaped frame. The output end of the motor is fixedly connected to one end of one of the rotating rods, and the two gears are meshed. Guide plates are welded to the inner walls of both sides of the crushing bucket.
[0011] In a possible design, a protective cover is provided on one side of the crushing bucket to prevent the gear and the motor from being exposed to the outside.
[0012] In a possible design, heat dissipation holes are provided on both sides of the protective cover to facilitate ventilation and heat dissipation of the motor.
[0013] In a possible design, the protection cover is fixed to one side of the crushing bucket by bolts.
[0014] In a possible design, a guide plate is welded to one side of the weighing bucket, a guide groove is provided on the inner wall of the circular hole, and the outer side of the guide plate is slidably connected to the inner wall of the guide groove.
[0015] In the present application, when in use, the motor is started, and the rotation of the motor output end drives the rotation of the rotating rod, and the rotation of the rotating rod drives the rotation of the gear. The rotation of the two gears drives the rotation of the two rotating rods, and the rotation of the two rotating rods drives the rotation of the crushing rollers. The silica is placed in the crushing bucket, and the silica falls into the two crushing rollers through the guidance of the guide plate, so that the silica can be crushed to avoid the clogging of the weighing bucket. The crushed silica falls into the weighing bucket through the bottom end of the crushing bucket. When the weighing bucket is subjected to gravity, the weighing bucket will slide up and down in the circular hole of the L plate, and the weighing bucket presses down the weighing sensor, so that the value of the weighing sensor changes. The silica raw material of sodium silicate is automatically weighed by the weighing sensor. When the specified weight is reached, the weighing bucket is opened by the electromagnetic valve, and then the outlet at the bottom of the weighing bucket is discharged. The protective cover can prevent the gears and motors from being exposed to the outside, protect the staff, and improve safety. The heat dissipation holes can facilitate ventilation in the protective cover, which is beneficial to the heat dissipation of the motor. The connection between the motor and the rotating rod can be connected by a coupling.
[0016] In the utility model, the automatic weighing equipment for sodium silicate raw materials starts the motor through the crushing mechanism, the rotation of the motor output end drives the rotation of the rotating rod, the rotation of the rotating rod drives the rotation of the gear, the rotation of the two gears drives the rotation of the two rotating rods, the rotation of the two rotating rods drives the rotation of the crushing roller, the silica is placed in the crushing bucket, the silica falls between the two crushing rollers through the guidance of the guide plate, so that the silica can be crushed to avoid the weighing bucket from being blocked;
[0017] In the utility model, the automatic weighing device for sodium silicate raw materials is provided with a protective cover, which can prevent the gears and the motor from being exposed to the outside, thereby protecting the staff and improving safety.
[0018] The utility model has a reasonable structure, and silica can be crushed by a crushing mechanism to avoid clogging of a weighing bucket. The protective cover can prevent gears and a motor from being exposed to the outside, thereby protecting workers and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of an automatic weighing device for sodium silicate raw materials proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the top view of the crushing bucket of a sodium silicate raw material automatic weighing device proposed by the utility model;
[0021] Figure 3 This is a schematic structural diagram of a sodium silicate raw material automatic weighing device proposed by the utility model in a state where a protective cover is not installed;
[0022] Figure 4 The utility model discloses a schematic diagram of the protective cover structure of an automatic weighing device for sodium silicate raw materials.
[0023] In the figure: 1. bottom plate; 2. L plate; 3. weighing bucket; 4. L frame; 5. weighing sensor; 6. fixing plate; 7. protective cover; 8. crushing bucket; 9. guide plate; 10. crushing roller; 11. special-shaped frame; 12. motor; 13. rotating rod; 14. gear; 15. heat dissipation hole; 16. bolt; 17. guide plate. Implementation
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example
[0025] Reference Figure 1-4 An automatic weighing device comprises a bottom plate 1 and two weighing sensors 5 for weighing, an L plate 2 is welded on the top of the bottom plate 1, a round hole is opened on the top of the L plate 2, a weighing bucket 3 is slidably connected to the inner wall of the round hole, a fixing plate 6 is welded on both sides of the weighing bucket 3, the bottoms of the two weighing sensors 5 are fixedly connected to the top of the L plate 2, the two fixing plates 6 are respectively located above the two weighing sensors 5, and a solenoid valve is fixedly arranged at the bottom end of the weighing bucket 3;
[0026] Crushing mechanism: The crushing mechanism is arranged on the L plate 2 and is used for crushing silica.
[0027] The above technical solution can crush silica through the crushing mechanism to avoid clogging of the weighing bucket 3, and can prevent the gear 14 and the motor 12 from being exposed to the outside through the protective cover 7, thereby protecting the staff and improving safety.
[0028] Reference Figure 1-3 The crushing mechanism includes two rotating rods 13, two crushing rollers 10, two gears 14, a special-shaped frame 11, a crushing bucket 8 and a motor 12. L frames 4 are welded on both sides of the crushing bucket 8. The bottom ends of the two L frames 4 are welded to the top of the L plate 2. Two bearings are embedded in one side of the crushing bucket 8. The outer sides of the two rotating rods 13 are fixedly connected to the inner walls of the inner rings of the two bearings respectively. One end of the two rotating rods 13 is rotatably connected to the inner wall of one side of the crushing bucket 8. The two crushing rollers 10 are fixedly sleeved on the two rotating rods 13 respectively. The two gears 14 are fixedly sleeved on the two rotating rods 13 respectively. One side of the special-shaped frame 11 is welded to one side of the crushing bucket 8. The bottom of the motor 12 is fixedly connected to the bottom inner wall of the special-shaped frame 11. The output end of the motor 12 is fixedly connected to one end of one of the rotating rods 13. The two gears 14 are meshed. Guide plates 9 are welded to the inner walls of both sides of the crushing bucket 8.
[0029] The above technical solution starts the motor 12, and the rotation of the output end of the motor 12 drives the rotation of the rotating rod 13, and the rotation of the rotating rod 13 drives the rotation of the gear 14. The rotation of the two gears 14 drives the rotation of the two rotating rods 13, and the rotation of the two rotating rods 13 drives the rotation of the crushing roller 10, placing the silica in the crushing bucket 8, and the silica falls between the two crushing rollers 10 through the guidance of the guide plate 9, so that the silica can be crushed to avoid clogging of the weighing bucket 3.
[0030] The working principle of the weighing sensor 5 is the same as that of the authorization number CN210893369U, which will not be repeated here.
[0031] The present application can be used in the field of sodium silicate processing and weighing, and can also be used in other fields applicable to the present application. Example
[0032] refer to Figure 1-4 , based on the improvement of the first embodiment: an automatic weighing device for sodium carbonate raw materials, which is used in the field of sodium carbonate processing weighing,
[0033] Reference Figure 1 A protective cover 7 is provided on one side of the crushing bucket 8 to prevent the gear 14 and the motor 12 from being exposed to the outside.
[0034] The above technical solution can prevent the gear 14 and the motor 12 from being exposed to the outside by providing the protective cover 7, thereby protecting the staff and improving safety.
[0035] Reference Figure 1 Both sides of the protective cover 7 are provided with heat dissipation holes 15 for ventilation and heat dissipation of the motor 12.
[0036] The above technical solution can facilitate ventilation in the protective cover 7 by providing the heat dissipation holes 15 , which is beneficial to the heat dissipation of the motor 12 .
[0037] Reference Figure 4 The protective cover 7 is fixed to one side of the crushing bucket 8 by bolts 16.
[0038] The protective cover 7 of the above technical solution is fixed to one side of the crushing bucket 8 by means of bolts 16, so that the protective cover 7 can be easily disassembled.
[0039] Reference Figure 1 A guide plate 17 is welded on one side of the weighing bucket 3, a guide groove is provided on the inner wall of the circular hole, and the outer side of the guide plate 17 is slidably connected to the inner wall of the guide groove.
[0040] In the above technical solution, the weighing bucket 3 can be guided by the guide plate 17 when it moves up and down in the circular hole, so that the fixing plate 6 is just located above the weighing sensor 5.
[0041] However, as is well known to those skilled in the art, the working principle and wiring method of the motor 12 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic weighing device for sodium silicate raw materials, comprising a base plate (1) and two weighing sensors (5) for weighing. It is characterized in that An L-plate (2) is welded to the top of the bottom plate (1), a circular hole is formed on the top of the L-plate (2), a weighing bucket (3) is slidably connected to the inner wall of the circular hole, fixing plates (6) are welded to both sides of the weighing bucket (3), the bottoms of the two weighing sensors (5) are fixedly connected to the top of the L-plate (2), the two fixing plates (6) are respectively located above the two weighing sensors (5), and a solenoid valve is fixedly provided at the bottom end of the weighing bucket (3); A crushing mechanism is arranged on the L plate (2) and is used to crush silica.
2. The automatic weighing device for sodium silicate raw materials according to claim 1, It is characterized in that The crushing mechanism comprises two rotating rods (13), two crushing rollers (10), two gears (14), a special-shaped frame (11), a crushing bucket (8) and a motor (12). L frames (4) are welded on both sides of the crushing bucket (8). The bottom ends of the two L frames (4) are welded to the top of the L plate (2). Two bearings are embedded in one side of the crushing bucket (8). The outer sides of the two rotating rods (13) are fixedly connected to the inner walls of the inner rings of the two bearings respectively. One end of the two rotating rods (13) is rotated with the inner wall of one side of the crushing bucket (8). The two crushing rollers (10) are respectively fixedly mounted on the two rotating rods (13), the two gears (14) are respectively fixedly mounted on the two rotating rods (13), one side of the special-shaped frame (11) is welded to one side of the crushing bucket (8), the bottom of the motor (12) is fixedly connected to the bottom inner wall of the special-shaped frame (11), the output end of the motor (12) is fixedly connected to one end of one of the rotating rods (13), the two gears (14) are meshed, and guide plates (9) are welded to the inner walls of both sides of the crushing bucket (8).
3. The automatic weighing device for sodium silicate raw materials according to claim 2, It is characterized in that A protective cover (7) is provided on one side of the crushing bucket (8) for preventing the gear (14) and the motor (12) from being exposed to the outside.
4. The automatic weighing device for sodium silicate raw materials according to claim 3, It is characterized in that Both sides of the protective cover (7) are provided with heat dissipation holes (15) for facilitating ventilation and heat dissipation of the motor (12).
5. The automatic weighing device for sodium silicate raw material according to claim 4, It is characterized in that The protective cover (7) is fixed to one side of the crushing bucket (8) by means of bolts (16).
6. The automatic weighing device for sodium silicate raw material according to claim 1, It is characterized in that A guide plate (17) is welded to one side of the weighing bucket (3), a guide groove is provided on the inner wall of the circular hole, and the outer side of the guide plate (17) is slidably connected to the inner wall of the guide groove.
