Tension sensor

By using the combination of tension mounting components, rubber pads and rubber covers on the wiring head of the tension sensor, the complex problem of wiring head installation is solved, a simple and fast installation process is achieved, and assembly efficiency and stability are improved.

CN222212037UActive Publication Date: 2024-12-20ANHUI JINSHI ZHILIAN TECH CO LTD
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Patent Information

Application Number
CN202420727653.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-20
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The wiring head installation process of existing tension sensors is complicated, resulting in low assembly efficiency.

Method used

The wiring head is installed in a tension mode, and the tension installation components are provided on the surface of the joint body, including wedge-shaped abutment blocks and threaded columns, combined with rubber pads and rubber covers, to achieve simple and quick installation of the joint.

Benefits of technology

The installation process of the wiring head is simplified, the sensor assembly efficiency is improved, and the installation stability and safety is improved through limiting and buffering mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tension sensor which comprises a sensor body, a built-in ring is arranged in an inner cavity of the sensor body, a bearing is installed in an inner cavity of the built-in ring, an installation cavity is arranged above the built-in ring, a circuit board is installed in an inner cavity of the installation cavity through resin adhesive, and the circuit board is connected with the bearing. A connector body is arranged on the top of the sensor body in a penetrating mode. The surface of the joint body is sleeved with the rubber pad, the bottom of the joint body is inserted into the top of the sensor body, the threaded column is operated to rotate, the wedge-shaped abutting block moves towards the inner cavity of the rectangular cavity due to threads, the inclined face of the wedge-shaped abutting block makes contact with the inner wall of the rectangular cavity, and the joint body moves downwards; the connector lug can be mounted in a tensioning manner without aligning holes, so that the aims of mounting the connector lug in a tensioning manner, mounting is simple and quick, and the assembly efficiency of the sensor is improved are fulfilled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sensors, and particularly relates to a tension sensor. Background Art

[0002] The sensor turntable bearing seat is a large and extra-large bearing seat with a special structure that can accept comprehensive loads. It has the characteristics of compact structure, sensitive rotation, and easy installation and maintenance. Where there is a bearing, there must be a support point. The inner support point of the bearing is the shaft, and the outer support is what is often called the bearing seat. Installing a bearing seat weight sensor on the bearing seat can generally detect the bearing capacity of the bearing seat to avoid damage to the bearing seat due to excessive bearing force.

[0003] The connector on the tension sensor is usually installed by multiple screws, which is troublesome to install in the holes, resulting in low assembly efficiency of the tension sensor. Therefore, we designed a seat-type sensor, in which the terminal head is installed in a tensioning manner, which is simple and quick to install and improves the assembly efficiency of the sensor. Utility Model Content

[0004] The utility model aims to provide a tension sensor, which has the advantages of a terminal head being installed in a tensioning manner, simple and quick installation, and improved sensor assembly efficiency, so as to solve the above-mentioned background technical problems.

[0005] The utility model solves the above-mentioned technical problem with the following technical solution: A tension sensor, comprising a sensor body: an inner cavity of the sensor body is provided with a built-in ring, a bearing is installed in the inner cavity of the built-in ring, an installation cavity is provided above the built-in ring, a circuit board is installed in the inner cavity of the installation cavity through resin glue, a joint body is provided through the top of the sensor body, the circuit board and the joint body are connected by a plurality of wires, the bottom of the joint body extends to the inner cavity of the installation cavity, a tensioning installation component is provided between the joint body and the inner wall of the installation cavity, the tensioning installation component comprises a rectangular cavity opened on the surface of the joint body, a fixing seat is fixedly connected to the top of the inner cavity of the installation cavity, a threaded column is rotatably connected to the inner cavity of the fixing seat, a hexagonal groove is provided at the end of the threaded column, a wedge-shaped stopper is threadedly connected to the surface of the threaded column, an internal threaded hole for threaded connection of the threaded column is provided on one side of the wedge-shaped stopper, the top of the wedge-shaped stopper is fitted with the inner wall of the installation cavity, one side of the wedge-shaped stopper extends to the inner cavity of the rectangular cavity, and side covers are fixedly installed on both sides of the sensor body.

[0006] Preferably, a rubber pad is provided on the surface of the joint body, and a rubber sleeve cover matched with the end of the joint body is provided on one side of the rubber pad.

[0007] Preferably, the inner cavity of the built-in ring is provided with two symmetrical annular grooves, the inner cavity of the annular groove is provided with a plastic buckle, and the bearing is located between the two plastic buckles.

[0008] Preferably, two symmetrical screw holes are provided on both sides of the sensor body, and two symmetrical countersunk holes are provided on one side of the side cover plate. The inner cavities of the countersunk holes are penetrated by hexagon socket screws, and the surfaces of the hexagon socket screws are threadedly connected to the screw holes.

[0009] Preferably, a mounting seat is provided on the surface of the sensor body, and two symmetrical mounting holes are formed on the mounting seat.

[0010] Preferably, grooves matching the side cover plates are formed on both sides of the sensor body.

[0011] 1. The beneficial effects of the utility model are as follows: the utility model covers the surface of the connector body with a rubber pad, then inserts the bottom of the connector body into the top of the sensor body, and then operates the threaded column to rotate. Due to the thread, the wedge-shaped stopper moves toward the inner cavity of the rectangular cavity. The inclined surface of the wedge-shaped stopper contacts the inner wall of the rectangular cavity, causing the connector body to move downward, thereby achieving tensioning fixation. No alignment holes are required for installation, and the terminal head can be installed in a tensioning manner. The installation is simple and quick, thereby improving the efficiency of sensor assembly.

[0012] 2. The utility model can limit the wedge-shaped stop block by setting the wedge-shaped stop block to fit with the inner wall of the installation cavity, preventing the wedge-shaped stop block from rotating due to the rotation of the threaded column, thereby improving the stability of the movement of the wedge-shaped stop block.

[0013] 3. The utility model uses a rubber pad and a rubber sleeve cover in combination. When the joint body moves downward, the rubber pad will be squeezed and deformed, providing a buffer when the joint body is tensioned downward, ensuring that the joint body will not break when moving downward. The rubber sleeve cover can cover the joint body when it is not in use and protect the inside of the joint body.

[0014] 4. The utility model provides a plastic buckle. After the bearing is installed in the inner cavity of the built-in ring, the plastic buckle is inserted into the inner cavity of the annular groove, which can limit the bearing and prevent the bearing from being separated from the inner cavity of the built-in ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] in:

[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;

[0017] Figure 2 This is a three-dimensional disassembly schematic diagram of an embodiment of the utility model;

[0018] Figure 3A three-dimensional cross-sectional schematic diagram of a sensor body according to an embodiment of the utility model;

[0019] Figure 4 This is an embodiment of the utility model Figure 3 A partial enlarged view of point A;

[0020] Figure 5 It is a side cross-sectional schematic diagram of a sensor body and a tensioning mounting assembly according to an embodiment of the utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Sensor body, 2. Built-in ring, 3. Bearing, 4. Mounting cavity, 5. Circuit board, 6. Connector body, 7. Tensioning mounting assembly, 71. Rectangular cavity, 72. Fixing seat, 73. Threaded column, 74. Wedge-shaped stopper, 75. Internal threaded hole, 8. Rubber pad, 9. Rubber sleeve cover, 10. Side cover, 11. Annular groove, 12. Plastic buckle, 13. Screw hole, 14. Countersunk hole, 15. Hexagon socket screw, 16. Mounting seat, 17. Mounting hole. DETAILED DESCRIPTION

[0023] Hereinafter, embodiments of the tension sensor of the present invention will be described with reference to the accompanying drawings.

[0024] Figure 1-5A tension sensor according to an embodiment of the utility model is shown, which includes a sensor body 1: an inner cavity of the sensor body 1 is provided with an inner ring 2, a mounting seat 16 is provided on the surface of the sensor body 1, two symmetrical mounting holes 17 are provided on the mounting seat 16, a bearing 3 is installed in the inner cavity of the inner ring 2, the inner cavity of the inner ring 2 is provided with two symmetrical annular grooves 11, the inner cavity of the annular groove 11 is provided with a plastic buckle 12, the bearing 3 is located between the two plastic buckles 12, and through the setting of the plastic buckle 12, after the bearing 3 is installed in the inner cavity of the inner ring 2, the plastic buckle 12 is inserted into the inner cavity of the annular groove 11, so as to limit the bearing 3 and prevent the bearing 3 from being separated from the inner cavity of the inner ring 2. A mounting cavity 4 is arranged above the built-in ring 2, a circuit board 5 is installed in the inner cavity of the mounting cavity 4 through resin glue, a connector body 6 is arranged through the top of the sensor body 1, the circuit board 5 and the connector body 6 are connected through a plurality of wires, the bottom of the connector body 6 extends to the inner cavity of the mounting cavity 4, a tensioning mounting assembly 7 is arranged between the connector body 6 and the inner wall of the mounting cavity 4, the tensioning mounting assembly 7 includes a rectangular cavity 71 opened on the surface of the connector body 6, a fixing seat 72 is fixedly connected to the top of the inner cavity of the mounting cavity 4, a threaded column 73 is rotatably connected to the inner cavity of the fixing seat 72, a hexagonal groove is arranged at the end of the threaded column 73, and a wedge is threadedly connected to the surface of the threaded column 73 The wedge-shaped stop block 74 has an internal threaded hole 75 for threaded connection of the threaded column 73 on one side. The top of the wedge-shaped stop block 74 fits with the inner wall of the installation cavity 4. The wedge-shaped stop block 74 can be limited by the arrangement of the wedge-shaped stop block 74 fitting with the inner wall of the installation cavity 4 to prevent the wedge-shaped stop block 74 from rotating due to the rotation of the threaded column 73, thereby improving the stability of the movement of the wedge-shaped stop block 74. One side of the wedge-shaped stop block 74 extends to the inner cavity of the rectangular cavity 71. Side cover plates 10 are fixedly installed on both sides of the sensor body 1. Two symmetrical screw holes 13 are provided on both sides of the sensor body 1. Two symmetrical countersunk holes 14 are provided on one side of the side cover plate 10. The inner cavity of the countersunk hole 14 is penetrated by a hexagon socket screw 15, and the surface of the hexagon socket screw 15 is threadedly connected to the screw hole 13. The surface of the joint body 6 is sleeved with a rubber pad 8, and one side of the rubber pad 8 is provided with a rubber sleeve cover 9 adapted to the end of the joint body 6. Through the coordinated use of the rubber pad 8 and the rubber sleeve cover 9, the rubber pad 8 will be squeezed and deformed during the downward movement of the joint body 6, providing a buffer for the joint body 6 when it is tightened downward, ensuring that the joint body 6 will not break when it moves downward. The rubber sleeve cover 9 can cover the joint body 6 when it is not in use and protect the interior of the joint body 6. Both sides of the sensor body 1 are provided with grooves adapted to the side cover plate 10.

[0025] Working principle: When using the utility model, the user puts the rubber pad 8 on the surface of the connector body 6, and then inserts the bottom of the connector body 6 into the top of the sensor body 1, so that the rectangular cavity 71 on the surface of the connector body 6 is aligned with the wedge-shaped stop block 74, and then uses a hexagonal wrench to operate the threaded column 73 to rotate. Due to the cooperation of the internal threaded hole 75 and the top of the wedge-shaped stop block 74 fits the inner wall of the installation cavity 4, the wedge-shaped stop block 74 moves toward the inner cavity of the rectangular cavity 71, and the inclined surface of the wedge-shaped stop block 74 contacts the inner wall of the rectangular cavity 71, so that the connector body 6 moves downward, and the tensioning fixation can be achieved. Then the connector body 6 can be connected to the wires on the circuit board 5.

[0026] To sum up: the tension sensor is manufactured by putting a rubber pad 8 on the surface of the connector body 6, then inserting the bottom of the connector body 6 into the top of the sensor body 1, and then operating the threaded column 73 to rotate. Due to the thread, the wedge-shaped stop block 74 moves toward the inner cavity of the rectangular cavity 71. The inclined surface of the wedge-shaped stop block 74 contacts the inner wall of the rectangular cavity 71, causing the connector body 6 to move downward, thereby realizing tensioning fixation. No holes are required for installation, and the terminal head can be installed in a tensioning manner. The installation is simple and quick, thereby improving the efficiency of sensor assembly.

Claims

1. A tension sensor, It is characterized in that The invention comprises a sensor body (1): the inner cavity of the sensor body (1) is provided with a built-in ring (2), the inner cavity of the built-in ring (2) is provided with a bearing (3), a mounting cavity (4) is provided above the built-in ring (2), a circuit board (5) is installed in the inner cavity of the mounting cavity (4) by means of resin glue, a connector body (6) is provided through the top of the sensor body (1), the circuit board (5) and the connector body (6) are connected by a plurality of wires, the bottom of the connector body (6) extends to the inner cavity of the mounting cavity (4), a tensioning mounting assembly (7) is provided between the connector body (6) and the inner wall of the mounting cavity (4), and the tensioning mounting assembly (7) comprises a connector body (6) provided in the connector body (6) A rectangular cavity (71) on the surface, the top of the inner cavity of the installation cavity (4) is fixedly connected with a fixing seat (72), the inner cavity of the fixing seat (72) is rotatably connected with a threaded column (73), the end of the threaded column (73) is provided with a hexagonal groove, the surface of the threaded column (73) is threadedly connected with a wedge-shaped stopper (74), one side of the wedge-shaped stopper (74) is provided with an internal threaded hole (75) for threaded connection of the threaded column (73), the top of the wedge-shaped stopper (74) is in contact with the inner wall of the installation cavity (4), one side of the wedge-shaped stopper (74) extends to the inner cavity of the rectangular cavity (71), and side covers (10) are fixedly installed on both sides of the sensor body (1).

2. A tension sensor according to claim 1, It is characterized in that The surface of the joint body (6) is covered with a rubber pad (8), and one side of the rubber pad (8) is provided with a rubber sleeve cover (9) that matches the end of the joint body (6).

3. A tension sensor according to claim 2, It is characterized in that The inner cavity of the built-in ring (2) is provided with two symmetrical annular grooves (11), the inner cavity of the annular groove (11) is provided with a plastic buckle (12), and the bearing (3) is located between the two plastic buckles (12).

4. A tension sensor according to claim 3, It is characterized in that Two symmetrical screw holes (13) are provided on both sides of the sensor body (1), and two symmetrical countersunk holes (14) are provided on one side of the side cover plate (10). An inner cavity of the countersunk hole (14) is penetrated by a hexagon socket screw (15), and the surface of the hexagon socket screw (15) is threadedly connected to the screw hole (13).

5. A tension sensor according to claim 4, It is characterized in that A mounting seat (16) is provided on the surface of the sensor body (1), and two symmetrical mounting holes (17) are provided on the mounting seat (16).

6. A tension sensor according to claim 5, It is characterized in that Grooves matching the side cover plates (10) are provided on both sides of the sensor body (1).