Centering device for pipeline pressure detection

By introducing a regulated centering and pressure detection mechanism into the pipeline pressure detection device, the bidirectional screw and gear system driven by the motor are solved, and the problems of pipeline offset and detection position are achieved are achieved. Improves the accuracy and flexibility of detection data.

CN222212468UActive Publication Date: 2024-12-20CHINA PIPELINE ZHILIAN INT PIPELINE ENG TECH RES INST (BEIJING) CO LTD
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Patent Information

Application Number
CN202420756537.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-20
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing centering device for pipeline pressure detection can easily lead to pipeline deviation during operation, the detection results are inaccurate, and it is difficult to quickly detect different positions of the pipeline without changing the clamping state.

Method used

A centering device for pipeline pressure detection including a centering mechanism and a centering mechanism for adjusting pressure detection is designed. The two-way screw and gear system driven by a motor can realize stable clamping and position adjustment of the pipeline to ensure that the pipeline is on different lengths and sizes. stable centering and allows pressure detection at different positions of the pipe without changing the clamping state.

Benefits of technology

It realizes stable centering and accurate pressure detection of the pipeline, improves the accuracy and flexibility of the detection data, and can adapt to the detection needs of different sizes and locations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of centering for pipeline pressure detection, and discloses a centering device for pipeline pressure detection, which comprises a mounting base, supporting legs are fixedly mounted at the bottom of the mounting base, adjusting centering mechanisms are arranged in the mounting base and at the top of the mounting base, and an adjusting pressure detection mechanism is arranged at the top of the mounting base. According to the device, by arranging the adjusting centering mechanism, in the using process, four sets of positioning blocks can move in a centering mode, so that clamping and positioning of a to-be-detected pipeline are achieved, a first motor can be started according to the length of the pipeline, a two-way screw is made to rotate, and under the limiting effect of a guide rod, two sets of movable plates move in a centering mode; and then the centering assembly on the side is operated to clamp and center the pipeline, and pressure detection can be carried out on different positions of the pipeline by adjusting the pressure detection mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of centering for pipeline pressure detection, in particular to a centering device for pipeline pressure detection. Background Art

[0002] Pressure pipelines refer to all pipelines that are subject to internal or external pressure. Since pressure pipelines need to withstand pressure, the inside of the pressure pipelines needs to be inspected after production to ensure that the pressure pipelines are qualified products. A centering device for pipeline pressure testing is often used during the testing process.

[0003] According to the description of a pressure detection device for a pressure pipeline disclosed on the patent website (authorization announcement number: CN213337126U), "The present application discloses a pressure detection device for a pressure pipeline, including a fixed ring, a through hole is fixedly provided on the top of the fixed ring, the inner wall of the fixed ring is fixedly connected to an annular groove, the annular groove is slidably connected to a sliding rod, the inner wall of the fixed ring is fixedly connected to one end of a first connecting column, the other end of the first connecting column is slidably sleeved on one end of a second connecting column, the other end of the second connecting column is fixedly connected to the center of the side wall of the connecting plate, the first connecting column and the second connecting column are covered with a second spring, and one end of the second spring is fixedly connected to the inner wall of the fixed ring. Through the provision of the third connecting column, the pipeline fixing plate can be adjusted according to pressure pipelines of different diameters, thereby fixing the entire device at the position required for detection, and by slidingly sleeved the first connecting column and the second connecting column, the pressure pipeline is further fixed under the action of the spring, thereby further increasing the flexibility of the entire device."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use, the utility model can adjust the pipe fixing plate according to pressure pipes of different diameters through the third connecting column, thereby fixing the entire device at the position required for detection, and further fix the pressure pipe under the action of the spring by sliding the first connecting column and the second connecting column. However, in actual application, the device only clamps and centers the pipe through the spring, which can easily cause the pipe to shift when operating the detection equipment, resulting in inaccurate detection results. In addition, the detection mechanism of the device is relatively fixed in position, making it difficult to quickly detect different positions of the pipe without changing the clamping state. Therefore, we urgently need to improve a centering device for pipe pressure detection to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a centering device for pipeline pressure detection to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a centering device for pipeline pressure detection, comprising a mounting base, a support leg fixedly installed at the bottom of the mounting base, an adjustable centering mechanism arranged inside and on the top of the mounting base, and an adjustable pressure detection mechanism arranged on the top of the mounting base.

[0008] The adjusting and centering mechanism comprises an adjusting component and a centering component, and the adjusting component is arranged at the bottom of the centering component.

[0009] Preferably, the adjustment assembly includes a motor seat 1, which is fixedly installed on the right side of the mounting base, a first motor is fixedly installed inside the motor seat 1, a bidirectional screw is fixedly installed on the output shaft of the first motor, a movable plate is threadedly installed on the external side of the bidirectional screw, a guide rod is fixedly installed inside the mounting base, and a partition is fixedly installed inside the mounting base, so as to facilitate clamping and centering operations on pipes to be inspected of different lengths.

[0010] Preferably, through holes are opened at corresponding positions of the movable plate, the guide rod and the partition, the guide rod and the partition pass through the through holes, and two groups of movable plates are provided, and the two groups of movable plates are symmetrically arranged outside the bidirectional screw to avoid the movable plate from rotating with the rotation of the bidirectional screw.

[0011] Preferably, the centering component includes a mounting plate, which is fixedly mounted on the top of the movable plate, a motor seat 2 is fixedly mounted on the outside of the mounting plate, a second motor is fixedly mounted inside the motor seat 2, a first gear is fixedly mounted on the output shaft of the second motor, a circular track is fixedly mounted on the mounting plate away from the second motor, a gear plate is rotatably mounted inside the circular track, a connecting plate is fixedly mounted inside the gear plate, a positioning block is slidably mounted inside the connecting plate, and a limited position frame is slidably mounted on the side of the positioning block away from the connecting plate, which is convenient for clamping and centering pipes of different sizes and specifications, thereby ensuring the stability of the pipes during the detection process.

[0012] Preferably, the first gear is meshed with the gear plate, an arc-shaped slide groove is opened inside the connecting plate at a position corresponding to the positioning block, a guide groove is opened at a position corresponding to the positioning block of the limiting frame, and the connecting plate is provided with four groups, and the four groups of connecting plates are symmetrically distributed around the connecting plate, so as to achieve a more stable clamping and fixing effect.

[0013] Preferably, the adjustable pressure detection mechanism includes a first mounting frame, the first mounting frame is fixedly mounted on the top of the mounting base, a rack plate is fixedly mounted inside the first mounting frame, a second mounting frame is slidably mounted outside the first mounting frame, a motor seat three is fixedly mounted on the back of the second mounting frame, a third motor is fixedly mounted inside the motor seat three, a connecting gear is fixedly mounted on the output shaft of the third motor, and detection equipment is provided on the front and top of the second mounting frame to facilitate pressure detection at different positions of the pipeline without changing the clamping state.

[0014] Preferably, the connecting gear is meshed with the rack plate, and grooves are provided at corresponding positions of the first mounting frame and the second mounting frame, and the second mounting frame is slidably mounted inside the groove to facilitate changing the position of the second mounting frame.

[0015] Compared with the prior art, the utility model provides a centering device for pipeline pressure detection, which has the following beneficial effects:

[0016] 1. The centering device for pipeline pressure detection is provided with an adjustable centering mechanism, one end of the pipeline to be detected is placed inside the centering component, the second motor is turned on to drive the first gear to rotate, so that the gear plate rotates, the connecting plate rotates, and the positioning block slides along the arc-shaped slide groove. Under the limiting action of the positioning block, the four groups of positioning blocks are moved in a centering manner, so as to achieve the clamping and positioning of the pipeline to be detected. According to the length of the pipeline, the first motor can be turned on to rotate the bidirectional screw rod. Under the limiting action of the guide rod, the two groups of movable plates are moved in a centering manner, so that the other group of centering components is brought close to the unpositioned end of the pipeline to be detected, and then the centering component on this side is operated to clamp and center the pipeline.

[0017] 2. The centering device for pipeline pressure detection is provided with an adjustable pressure detection mechanism. During use, the detection equipment can be operated to perform pressure detection on the pipeline. At the same time, in order to improve the accuracy of the detection data, the third motor can be turned on to drive the connecting gear to rotate. Under the action of the rack plate, the second mounting frame can slide in the groove outside the first mounting frame, thereby changing the position of the detection equipment to perform pressure detection on different positions of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a rear view structural diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the disassembled structure of the adjustment component of the utility model;

[0022] Figure 4 This is a schematic diagram of the disassembled structure of the centering component of the utility model;

[0023] Figure 5 This is a schematic diagram of the disassembled structure of the adjustable pressure detection mechanism of the utility model.

[0024] In the figure: 1. Mounting base; 2. Support legs; 3. Adjustment and centering mechanism; 31. Adjustment assembly; 311. Motor seat one; 312. First motor; 313. Bidirectional screw; 314. Movable plate; 315. Guide rod; 316. Partition; 32. Centering assembly; 321. Mounting plate; 322. Motor seat two; 323. Second motor; 324. First gear; 325. Annular track; 326. Gear plate; 327. Connecting plate; 328. Positioning block; 329. Limiting frame; 4. Adjustment and pressure detection mechanism; 41. First mounting frame; 42. Rack plate; 43. Second mounting frame; 44. Motor seat three; 45. Third motor; 46. Connecting gear; 47. Detection equipment. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Embodiment 1:

[0028] See also Figure 1-4The utility model provides a technical solution: a centering device for pipeline pressure detection, including a mounting base 1, a support leg 2 is fixedly installed at the bottom of the mounting base 1, an adjustable centering mechanism 3 is arranged inside and on the top of the mounting base 1, and an adjustable pressure detection mechanism 4 is arranged on the top of the mounting base 1.

[0029] The adjusting and centering mechanism 3 comprises an adjusting component 31 and a centering component 32 , and the adjusting component 31 is arranged at the bottom of the centering component 32 .

[0030] Furthermore, the adjustment component 31 includes a motor seat 311, which is fixedly installed on the right side of the mounting base 1, a first motor 312 is fixedly installed inside the motor seat 311, a bidirectional screw 313 is fixedly installed on the output shaft of the first motor 312, a movable plate 314 is threadedly installed on the external side of the bidirectional screw 313, a guide rod 315 is fixedly installed inside the mounting base 1, and a partition 316 is fixedly installed inside the mounting base 1, so as to facilitate the clamping and centering operations of pipes to be inspected of different lengths.

[0031] Furthermore, through holes are opened at corresponding positions of the movable plate 314, the guide rod 315 and the partition 316, and the guide rod 315 and the partition 316 pass through the through holes. There are two groups of movable plates 314, and the two groups of movable plates 314 are symmetrically arranged outside the bidirectional screw 313 to prevent the movable plate 314 from rotating with the rotation of the bidirectional screw 313.

[0032] Furthermore, the centering component 32 includes a mounting plate 321, which is fixedly mounted on the top of the movable plate 314, a motor seat 322 is fixedly mounted on the outside of the mounting plate 321, a second motor 323 is fixedly mounted inside the motor seat 322, a first gear 324 is fixedly mounted on the output shaft of the second motor 323, a circular track 325 is fixedly mounted on the side of the mounting plate 321 away from the second motor 323, a gear plate 326 is rotatably mounted inside the circular track 325, a connecting plate 327 is fixedly mounted inside the gear plate 326, a positioning block 328 is slidably mounted inside the connecting plate 327, and a limiting frame 329 is slidably mounted on the side of the positioning block 328 away from the connecting plate 327, so as to facilitate clamping and centering of pipes of different sizes and specifications and ensure the stability of the pipes during the detection process.

[0033] Furthermore, the first gear 324 is meshed with the gear plate 326, an arc-shaped sliding groove is opened inside the connecting plate 327 at a position corresponding to the positioning block 328, and a guide groove is opened at a position corresponding to the limiting frame 329 and the positioning block 328. The connecting plate 327 is provided with four groups, and the four groups of connecting plates 327 are symmetrically distributed around the connecting plate 327, so as to achieve a more stable clamping and fixing effect.

[0034] Embodiment 2:

[0035] See also Figure 5 , and combined with the first embodiment, it is further obtained that the adjustable pressure detection mechanism 4 includes a first mounting frame 41, the first mounting frame 41 is fixedly installed on the top of the mounting base 1, a rack plate 42 is fixedly installed inside the first mounting frame 41, a second mounting frame 43 is slidably installed outside the first mounting frame 41, a motor seat three 44 is fixedly installed on the back of the second mounting frame 43, a third motor 45 is fixedly installed inside the motor seat three 44, a connecting gear 46 is fixedly installed on the output shaft of the third motor 45, and a detection device 47 is arranged on the front and top of the second mounting frame 43, so as to facilitate pressure detection at different positions of the pipeline without changing the clamping state.

[0036] Furthermore, the connecting gear 46 is meshed with the rack plate 42 , and grooves are provided at corresponding positions of the first installation frame 41 and the second installation frame 43 , and the second installation frame 43 is slidably installed inside the grooves to facilitate changing the position of the second installation frame 43 .

[0037] In actual operation, when the device is used, firstly, one end of the pipe to be inspected is placed inside the centering assembly 32, and then the second motor 323 is turned on to drive the first gear 324 to rotate, so that the gear plate 326 meshing therewith rotates, so that the connecting plate 327 rotates, and the positioning block 328 slides along the arc-shaped slide groove. Under the limiting effect of the positioning block 328, the four groups of positioning blocks 328 are moved in the center, so as to realize the clamping and positioning of the pipe to be inspected. After the clamping is stable, the first motor 312 can be turned on according to the length of the pipe to rotate the bidirectional screw 313, and the guide rod 31 5, the two sets of movable plates 314 are moved in the center, so that the other set of centering components 32 is brought close to the unpositioned end of the pipeline to be detected, and then the centering component 32 on this side is operated to clamp and center the pipeline. After the centering is completed, the detection equipment 47 can be operated to perform pressure detection on the pipeline. At the same time, in order to improve the accuracy of the detection data, the third motor 45 can be turned on to drive the connecting gear 46 to rotate. Under the action of the rack plate 42, the second installation frame 43 can slide in the groove outside the first installation frame 41, thereby changing the position of the detection equipment 47 to perform pressure detection on different positions of the pipeline.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A centering device for pipeline pressure detection, comprising a mounting base (1), characterized in that: A support leg (2) is fixedly mounted at the bottom of the mounting base (1); an adjustment centering mechanism (3) is arranged inside and on the top of the mounting base (1); and an adjustment pressure detection mechanism (4) is arranged on the top of the mounting base (1); The adjusting and centering mechanism (3) comprises an adjusting component (31) and a centering component (32); the adjusting component (31) is arranged at the bottom of the centering component (32).

2. A centering device for pipeline pressure detection according to claim 1, characterized in that: The adjustment assembly (31) comprises a motor seat (311), wherein the motor seat (311) is fixedly mounted on the right side of the mounting base (1), a first motor (312) is fixedly mounted inside the motor seat (311), a bidirectional screw (313) is fixedly mounted on the output shaft of the first motor (312), a movable plate (314) is threadedly mounted on the outer side of the bidirectional screw (313), a guide rod (315) is fixedly mounted inside the mounting base (1), and a partition plate (316) is fixedly mounted inside the mounting base (1).

3. A centering device for pipeline pressure detection according to claim 2, characterized in that: Through holes are provided at corresponding positions of the movable plate (314), the guide rod (315) and the partition plate (316), and the guide rod (315) and the partition plate (316) pass through the through holes. Two groups of movable plates (314) are provided, and the two groups of movable plates (314) are symmetrically arranged outside the bidirectional screw (313).

4. A centering device for pipeline pressure detection according to claim 1, characterized in that: The centering assembly (32) comprises a mounting plate (321), wherein the mounting plate (321) is fixedly mounted on the top of the movable plate (314), a second motor seat (322) is fixedly mounted on the outside of the mounting plate (321), a second motor (323) is fixedly mounted on the inside of the second motor seat (322), a first gear (324) is fixedly mounted on the output shaft of the second motor (323), an annular track (325) is fixedly mounted on the side of the mounting plate (321) away from the second motor (323), a gear plate (326) is rotatably mounted inside the annular track (325), a connecting plate (327) is fixedly mounted inside the gear plate (326), a positioning block (328) is slidably mounted inside the connecting plate (327), and a limiting frame (329) is slidably mounted on the side of the positioning block (328) away from the connecting plate (327).

5. A centering device for pipeline pressure detection according to claim 4, characterized in that: The first gear (324) is meshed with the gear plate (326); an arc-shaped sliding groove is provided inside the connecting plate (327) at a position corresponding to the positioning block (328); a guide groove is provided at a position corresponding to the positioning block (328); and the connecting plate (327) is provided with four groups, and the four groups of connecting plates (327) are symmetrically distributed around the connecting plate (327).

6. A centering device for pipeline pressure detection according to claim 1, characterized in that: The pressure adjustment detection mechanism (4) comprises a first mounting frame (41), the first mounting frame (41) is fixedly mounted on the top of the mounting base (1), a rack plate (42) is fixedly mounted inside the first mounting frame (41), a second mounting frame (43) is slidably mounted outside the first mounting frame (41), a motor seat three (44) is fixedly mounted on the back of the second mounting frame (43), a third motor (45) is fixedly mounted inside the motor seat three (44), a connecting gear (46) is fixedly mounted on the output shaft of the third motor (45), and detection equipment (47) is arranged on the front and top of the second mounting frame (43).

7. A centering device for pipeline pressure detection according to claim 6, characterized in that: The connecting gear (46) is meshed with the rack plate (42); grooves are provided at corresponding positions of the first installation frame (41) and the second installation frame (43); and the second installation frame (43) is slidably installed inside the grooves.

Citation Information

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